CN103065878A - Permanent magnet solenoid type contactor - Google Patents
Permanent magnet solenoid type contactor Download PDFInfo
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- CN103065878A CN103065878A CN2012105702660A CN201210570266A CN103065878A CN 103065878 A CN103065878 A CN 103065878A CN 2012105702660 A CN2012105702660 A CN 2012105702660A CN 201210570266 A CN201210570266 A CN 201210570266A CN 103065878 A CN103065878 A CN 103065878A
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Abstract
Description
技术领域 technical field
本发明属于输配电设备的大功率电器领域,具体说就是一种直流永磁螺管式接触器。The invention belongs to the field of high-power electrical appliances of power transmission and distribution equipment, and specifically relates to a direct current permanent magnet solenoid contactor.
背景技术 Background technique
目前在直流螺管式接触器动态特性方面存在制约产品性能的问题,如闭合回跳和分断拉弧现象,另外接触器工作时需要给线圈通电产生电磁吸力来维持吸合状态,然而长时间的通电,引起的温升过高容易导致线圈烧毁,同时增加了线圈的耗能。At present, there are problems restricting the performance of the product in terms of the dynamic characteristics of the DC solenoid contactor, such as closing bounce and breaking arc phenomenon. In addition, when the contactor is working, it is necessary to energize the coil to generate electromagnetic attraction to maintain the pull-in state. However, for a long time The high temperature rise caused by electrification will easily cause the coil to burn out, and at the same time increase the energy consumption of the coil.
发明内容 Contents of the invention
本发明为了解决现有直流螺管式接触器闭合回跳和线圈的耗能大的问题,提出了永磁螺管式接触器。The present invention proposes a permanent magnet solenoid contactor in order to solve the problems of closing bounce and high energy consumption of coils in the existing DC solenoid contactor.
永磁螺管式接触器,它包括外壳、圆筒形铁芯、连杆、励磁线圈、衔铁、轭铁、反力弹簧、回跳弹簧和桥式触头,外壳为圆桶形,其特征在于:它还包括圆环形永磁体,所述圆筒形铁芯位于外壳内部,且所述圆筒形铁芯与外壳同轴,圆环形永磁体设置在外壳的底部和圆筒形铁芯的上端面之间,且所述圆环形永磁体与外壳的底部和圆筒形铁芯的上端面均紧密接触,所述圆环形永磁体沿圆筒形铁芯的轴向充磁,励磁线圈位于外壳与圆筒形铁芯的径向间隙内,衔铁嵌入在圆筒形铁芯的腔体内,连杆的一端与衔铁固定连接,且连杆与壳体同轴,轭铁覆盖并固定在外壳的开口侧,连杆的另一端穿过该轭铁后与桥式触头固定连接,连杆的外侧壁与轭铁之间留有间隙,反力弹簧套在连杆上、且位于衔铁和轭铁之间,连杆的外部还套有回跳弹簧,所述回跳弹簧位于桥式触头和连杆之间。Permanent magnet solenoid contactor, which includes a shell, a cylindrical iron core, a connecting rod, an excitation coil, an armature, a yoke, a reaction spring, a rebound spring and a bridge contact. The shell is barrel-shaped, and its characteristics In that: it also includes a ring-shaped permanent magnet, the cylindrical iron core is located inside the shell, and the cylindrical iron core is coaxial with the shell, the ring-shaped permanent magnet is arranged on the bottom of the shell and the cylindrical iron core between the upper end faces of the core, and the ring-shaped permanent magnet is in close contact with the bottom of the casing and the upper end face of the cylindrical iron core, and the ring-shaped permanent magnet is magnetized along the axial direction of the cylindrical iron core , the excitation coil is located in the radial gap between the casing and the cylindrical iron core, the armature is embedded in the cavity of the cylindrical iron core, one end of the connecting rod is fixedly connected with the armature, and the connecting rod is coaxial with the casing, and the yoke covers And fixed on the opening side of the shell, the other end of the connecting rod passes through the yoke and is fixedly connected with the bridge contact. There is a gap between the outer wall of the connecting rod and the yoke, and the reaction spring is sleeved on the connecting rod. And it is located between the armature and the yoke, and the outside of the connecting rod is covered with a rebound spring, and the rebound spring is located between the bridge contact and the connecting rod.
为解决上述问题,本发明的技术方案中创造性地将永磁体加入螺管式电磁机构中,通过调控永磁螺管式接触器的电磁机构的动态特性实现了降低闭合速度、增加分断速度,并实现接触器的失压保护和低保持功耗的目的。In order to solve the above problems, in the technical solution of the present invention, permanent magnets are creatively added to the solenoid electromagnetic mechanism, and by adjusting the dynamic characteristics of the electromagnetic mechanism of the permanent magnet solenoid contactor, the closing speed is reduced, the breaking speed is increased, and the To achieve the purpose of loss of voltage protection and low holding power consumption of the contactor.
本发明在直流接触器螺管式电磁机构中加入环形永磁体并增大超程,使得衔铁在未通电时就受到了吸力,这样在初始反力保持不变的情况下降低了最小吸合电压,从而降低了触头的闭合速度,有利于抑制闭合回跳的产生;由于永磁的作用,当衔铁处于吸合位置时,线圈只需通以较小的电流就可以保持吸合,从而减小了保持功耗;当电压为0时,动静触头在反力作用下断开,接触器具有失压保护功能;由于超程增大,最大反力增大,并且分断时给线圈通反向电流用于抵消永磁体的作用,因此触头的分断速度增大,在实现以上特性改进的同时并没有增加接触器的体积或重量,有助于接触器的小型化和轻量化。The invention adds annular permanent magnets to the solenoid electromagnetic mechanism of the DC contactor and increases the overtravel, so that the armature is subjected to suction force when it is not energized, thus reducing the minimum pull-in voltage while the initial reaction force remains unchanged. , thereby reducing the closing speed of the contacts, which is beneficial to suppress the generation of closing bounce; due to the effect of the permanent magnet, when the armature is in the pull-in position, the coil only needs to pass a small current to keep the pull-in, thereby reducing Reduced power consumption; when the voltage is 0, the moving and static contacts are disconnected under the reaction force, and the contactor has the function of voltage loss protection; due to the increase of overtravel, the maximum reaction force increases, and the coil is reversed when breaking The directing current is used to counteract the effect of the permanent magnet, so the breaking speed of the contact increases. While achieving the improvement of the above characteristics, it does not increase the volume or weight of the contactor, which contributes to the miniaturization and weight reduction of the contactor.
由于永磁机构合闸后线圈无需通电或较低的电流即可实现合闸位置的保持功能,具有非常高的可靠性,同时所需的操作电能非常小,受电网电压波动影响小并可实现免维护运行。After the permanent magnet mechanism is closed, the coil can realize the function of maintaining the closed position without energization or low current, which has very high reliability, and at the same time requires very little operating power, which is less affected by grid voltage fluctuations and can be realized Maintenance-free operation.
附图说明 Description of drawings
图1是永磁螺管式接触器的结构示意图,Figure 1 is a schematic diagram of the structure of a permanent magnet solenoid contactor,
图2是永磁螺管式接触器的工作过程流程图。Figure 2 is a flow chart of the working process of the permanent magnet solenoid contactor.
具体实施方式 Detailed ways
具体实施方式一:参见图1说明本实施方式,本实施方式所述的永磁螺管式接触器,它包括外壳1、圆筒形铁芯3、连杆4、励磁线圈5、衔铁6、轭铁7、反力弹簧8、回跳弹簧9和桥式触头10,外壳1为圆桶形,其特征在于:它还包括圆环形永磁体2,所述圆筒形铁芯3位于外壳1内部,且所述圆筒形铁芯3与外壳1同轴,圆环形永磁体2设置在外壳1的底部和圆筒形铁芯3的上端面之间,且所述圆环形永磁体2与外壳1的底部和圆筒形铁芯3的上端面均紧密接触,所述圆环形永磁体2沿圆筒形铁芯3的轴向充磁,励磁线圈5位于外壳1与圆筒形铁芯3的径向间隙内,衔铁6嵌入在圆筒形铁芯3的腔体内,连杆4的一端与衔铁6固定连接,且连杆4与壳体1同轴,轭铁7覆盖并固定在外壳1的开口侧,连杆4的另一端穿过该轭铁7后与桥式触头10固定连接,连杆4的外侧壁与轭铁7之间留有间隙,反力弹簧8套在连杆4上、且位于衔铁6和轭铁7之间,连杆4的外部还套有回跳弹簧9,所述回跳弹簧9位于桥式触头10和连杆4之间。Specific Embodiment 1: Referring to Fig. 1 to illustrate this embodiment, the permanent magnet solenoid contactor described in this embodiment includes a
具体实施方式二:本实施方式与具体实施方式一所述的永磁螺管式接触器的不同点在于:所述外壳1、圆筒形铁芯3、衔铁6、轭铁7均采用高磁导率的材料制成。Embodiment 2: The difference between this embodiment and the permanent magnet solenoid contactor described in
具体实施方式三:本实施方式与具体实施方式一所述的永磁螺管式接触器的不同点在于:所述桥式触头10由动触头和静触头组成。Embodiment 3: The difference between this embodiment and the permanent magnet solenoid contactor described in
具体实施方式四:本实施方式与具体实施方式一所述的永磁螺管式接触器的不同点在于:所述圆环形永磁体2的内径与圆筒形铁芯3的内径相同。Embodiment 4: The difference between this embodiment and the permanent magnet solenoid contactor described in
永磁螺管式接触器的工作过程为:如图2所示,给励磁线圈5通电,使得该励磁线圈5产生磁场,该磁场与圆环形永磁体2产生的磁场共同作用使衔铁6在较小的线圈电流下动作,使桥式触头10的动触头和静触头达到吸合状态;The working process of the permanent magnet solenoid contactor is as follows: as shown in Figure 2, the
当衔铁6闭合,给励磁线圈5施加一较小的维持电压,使圆环形永磁体2和励磁线圈5的磁场共同产生的吸力大于弹簧反力,使桥式触头10的动触头和静触头保持吸合;When the
释放时给励磁线圈5通反向电流,进而使得励磁线圈5产生的磁场方向改变,该磁场抵消了圆环形永磁体2产生的磁场,衔铁6在反力的作用下反向运动,带动桥式触头10的动触头和静触头断开。When releasing, pass a reverse current to the
本发明的励磁线圈5与圆环形永磁体2共同作用使衔铁6在较小的线圈电流下动作,降低了触动电流和吸合电压,限制了闭合速度的增加,抑制了闭合回跳现象;The
当线圈电压为0时,接触器不能维持吸合状态而自动断开,起到了失压保护效果;When the coil voltage is 0, the contactor cannot maintain the pull-in state and automatically disconnects, which has the effect of voltage loss protection;
衔铁闭合后,给励磁线圈施加一较小的维持电压,使圆环形永磁体和励磁线圈磁场共同产生的吸力大于弹簧反力,接触器就能保持吸合,这样降低了线圈的保持功耗;After the armature is closed, a small holding voltage is applied to the excitation coil, so that the suction force jointly generated by the circular permanent magnet and the field coil magnetic field is greater than the spring reaction force, and the contactor can keep pulling in, which reduces the holding power consumption of the coil ;
超程增大,最大反力增大使衔铁6的分断速度更大,增大了桥式触头10的动触头和静触头的分断速度。The increase of the overtravel and the increase of the maximum reaction force make the breaking speed of the
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| CN2012105702660A CN103065878A (en) | 2012-12-25 | 2012-12-25 | Permanent magnet solenoid type contactor |
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Cited By (4)
| Publication number | Priority date | Publication date | Assignee | Title |
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| CN103311051A (en) * | 2013-06-27 | 2013-09-18 | 哈尔滨工业大学 | Directly operated type superimposed permanent-magnetic T-shaped armature structure |
| CN103311052A (en) * | 2013-05-23 | 2013-09-18 | 哈尔滨工业大学 | Directly-operated permanent magnet-contained T armature structure |
| CN105593428A (en) * | 2013-09-30 | 2016-05-18 | 皇家飞利浦有限公司 | Stand for supporting garment hanger |
| CN112420316A (en) * | 2020-10-29 | 2021-02-26 | 江麓机电集团有限公司 | DC solenoid type electro-permanent magnet |
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| CN112420316A (en) * | 2020-10-29 | 2021-02-26 | 江麓机电集团有限公司 | DC solenoid type electro-permanent magnet |
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Application publication date: 20130424 |