CN103064358B - Injection molding machine control system based on Android system - Google Patents
Injection molding machine control system based on Android system Download PDFInfo
- Publication number
- CN103064358B CN103064358B CN201210420671.4A CN201210420671A CN103064358B CN 103064358 B CN103064358 B CN 103064358B CN 201210420671 A CN201210420671 A CN 201210420671A CN 103064358 B CN103064358 B CN 103064358B
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- injection machine
- separate type
- module
- hmi controller
- plc
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- 238000001746 injection moulding Methods 0.000 title abstract description 9
- 238000004891 communication Methods 0.000 claims abstract description 28
- 238000002347 injection Methods 0.000 claims description 110
- 239000007924 injection Substances 0.000 claims description 110
- 238000012545 processing Methods 0.000 claims description 21
- 238000000926 separation method Methods 0.000 abstract 2
- 238000007726 management method Methods 0.000 description 6
- 238000004519 manufacturing process Methods 0.000 description 5
- 238000012544 monitoring process Methods 0.000 description 5
- 238000011161 development Methods 0.000 description 3
- 238000005516 engineering process Methods 0.000 description 3
- 238000010586 diagram Methods 0.000 description 2
- 238000000034 method Methods 0.000 description 2
- 238000004148 unit process Methods 0.000 description 2
- 210000004556 brain Anatomy 0.000 description 1
- 238000013500 data storage Methods 0.000 description 1
- 230000007812 deficiency Effects 0.000 description 1
- 238000013461 design Methods 0.000 description 1
- 238000012423 maintenance Methods 0.000 description 1
Classifications
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- Y—GENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
- Y02—TECHNOLOGIES OR APPLICATIONS FOR MITIGATION OR ADAPTATION AGAINST CLIMATE CHANGE
- Y02P—CLIMATE CHANGE MITIGATION TECHNOLOGIES IN THE PRODUCTION OR PROCESSING OF GOODS
- Y02P90/00—Enabling technologies with a potential contribution to greenhouse gas [GHG] emissions mitigation
- Y02P90/02—Total factory control, e.g. smart factories, flexible manufacturing systems [FMS] or integrated manufacturing systems [IMS]
Abstract
The invention provides an injection molding machine control system which includes an injection molding machine separation type human machine interface (HMI) controller based on Android system. The injection molding machine separation type human machine interface (HMI) controller based on the Android system comprises a main controller, a communication module, an injection molding machine management module and a display module. The main controller is connected with the communication module, the injection molding machine management module and the display module and controls the communication module, the injection molding machine management module and the display module. The injection molding machine control system reduces cost, improves efficiency, has universal application and flexibility, and has stronger functions.
Description
Technical field
The present invention relates to production equipment field, particularly relate to a kind of control system for shot machine based on android system.
Background technology
At present, along with constantly riseing of human cost, and the cruelty of market competition, injection moulding manufacturer is also more urgent to the upgrading of workshop information system management.After injection workshop informationization, need machine parameter fast setting, realize real-time operation.But in fact, because a variety of causes, the limitation of traditional control system for shot machine, make the advantage of information system management can not get good application, this just causes the significant wastage of resource.
When debugging injection machine, the function different for debugging is different with the man-machine interface that the personnel of different stage call, and the parameter of setting etc. are also different.But, in existing control system for shot machine, the man-machine interface that the personnel of difference function and different stage call all has been integrated on a computer, such system operationally compares the resource of power consumption brain, and processing speed can be slack-off, and the page is many simultaneously, calling with searching of the page of parameter is all very inconvenient, both lost time and cost, also affected production efficiency, be more unfavorable for the information system management in workshop.Meanwhile, because the people of different stage uses same injection machine HMI controller, just likely there is the problem of security in this.Further, every platform injection machine all needs exploitation injection machine HMI controller, and cost compare is large.
In addition, the operating platform of present injection machine HMI controller is all DOS(Disk Operating System, disc operating system (DOS)) etc. this kind of platform, the software that cannot adapt with different functional requirements design according to actual needs in the above.This just makes system not have general applicability and a dirigibility.
Be exactly in addition, an injection machine correspondingly can only use an injection machine HMI controller, and injection machine HMI controller is by being wired at above this injection machine, and therefore injection machine HMI controller cannot be separated injection machine, needs to walk close to injection machine could operate it.The operation of injection machine HMI controller is so just made not have dirigibility.
Summary of the invention
The technical problem to be solved in the present invention is the deficiency overcoming the existence of above-mentioned prior art, and a kind of control system for shot machine based on android system is proposed, by the injection machine separate type HMI controller of the staff development difference in functionality for different functions and different stage, make the injection machine separate type HMI controller of hand-held same function just can carry out the setting of identical parameters and the dynamic market condition of real-time monitoring machine to different machines, and android system supported by injection machine separate type HMI controller, the function that so just can realize as required is to develop applicable software.
The present invention proposes a kind of control system for shot machine based on android system, comprise at least two PLC, also comprise the injection machine separate type HMI controller based on android system as at least two kinds of ranks, described injection machine separate type HMI controller comprises master controller, communication module, injection machine administration module and display module, described master controller connects and controls described communication module, described injection machine administration module and described display module, the rank of described injection machine separate type HMI controller is determined by described injection machine administration module, described communication module is WIFI module, bluetooth module or 2.4G module, wherein, injection machine separate type HMI controller and PLC are communicated to connect by communication module, injection machine separate type HMI controller control PLC controller, each PLC connects and controls an injection machine, PLC stores the data of injection machine, PLC transmits and receive data, the main controller controls injection machine administration module setting of injection machine separate type HMI controller, receive and send other data at the corresponding levels, main controller controls display module display other data at the corresponding levels of injection machine separate type HMI controller.
Preferably, control system for shot machine based on android system also comprises a central processing unit and a high in the clouds data processor, PLC connects central processing unit, central processing unit connects high in the clouds data processor, injection machine separate type HMI controller is communicated to connect by internet and high in the clouds data processor, PLC transfers data to central processing unit, high in the clouds data processor is sent to after central processing unit process data, high in the clouds data processor stores data, and injection machine separate type HMI controller calls the data of high in the clouds data processor.
Compared with prior art, a kind of control system for shot machine based on android system of the present invention, by the injection machine separate type HMI controller based on android system of the staff development difference in functionality for different stage, this injection machine separate type HMI controller has the injection machine administration module of different stage, this injection machine separate type HMI controller can only be identified, process and display other data at the corresponding levels, thus the carrying out of the parameter of this level specifications is set and real-time monitoring to machine, save time and cost, improve production efficiency, effectively realize the information system management in workshop, and, injection machine should can be isolated based on the injection machine separate type HMI controller of android system, and from injection machine, there is different communication modes, this just makes the use of injection machine separate type HMI controller not limit by region, more flexible, in addition, injection machine separate type HMI controller runs ANDROID system, the opening of system can be utilized for the functional class of user to open suitable software.
Accompanying drawing explanation
Fig. 1 is the schematic diagram of the control system for shot machine based on android system of the present invention.
Fig. 2 is the schematic diagram of the injection machine separate type HMI controller based on android system of the present invention.
Description of reference numerals is as follows: based on the control system for shot machine 1 of android system based on injection machine separate type HMI controller 10 PLC 11 master controller 101 display module 102 communication module 103 injection machine administration module 104 injection machine 2 of android system
Embodiment
In order to further illustrate principle of the present invention and structure, existing by reference to the accompanying drawings to a preferred embodiment of the present invention will be described in detail.
Refer to Fig. 1 and Fig. 2, based on the control system for shot machine 1 of android system, comprise at least two PLC(Programmable Logic Controller, programmable logic controller (PLC)) the injection machine separate type HMI controller 10 based on android system of controller and at least two kinds of ranks.Injection machine separate type HMI controller 10 based on android system is communicated to connect by communication module 103 with PLC 11, injection machine separate type HMI controller 10 control PLC controller 11, each PLC 11 connects and controls an injection machine 2, PLC 11 stores the data of injection machine 2, PLC 11 sends and receives these data, the master controller 101 of injection machine separate type HMI controller 10 controls injection machine administration module 104 and sets, receive and send other data at the corresponding levels, the master controller 101 of injection machine separate type HMI controller 10 controls display module 102 and shows other data at the corresponding levels.
Such certain rank of use based on android system injection machine separate type HMI controller 10 time; the data of this rank just only can be shown at the injection machine separate type HMI controller 10 of this rank; system is dealt with more quick; save the time and improve production efficiency; and also protect the safety of data, be conducive to the information system management of data.Meanwhile, for every platform injection machine 2, an injection machine separate type HMI controller 10 need not be all installed, can greatly provide cost savings and resource.Be exactly in addition, a kind of user of rank only to see and to use the data of this kind of rank, cannot using and check of other rank, thus make native system more safe and reliable.
Injection machine separate type HMI controller 10 based on android system has two kinds of communication modes with this PLC 11.
First kind of way is as follows: if the communication module of injection machine 2 103 is WIFI module, bluetooth module or 2.4G module.Realize communicating with PLC 11 by these communication modules 103.In the present embodiment, PLC 11 is provided with OPC communication protocol storehouse, PLC 11 data buffer area and PLC 11 data processing area.This communication mode is applicable to short distance.
The second way is as follows: the control system for shot machine 1 based on android system also comprises a central processing unit and a high in the clouds data processor.PLC 11 connects central processing unit, and central processing unit connects high in the clouds data processor, and injection machine separate type HMI controller 10 is communicated to connect by internet and high in the clouds data processor.PLC 11 sends data to central processing unit, is sent to high in the clouds data processor after central processing unit process data, and high in the clouds data processor stores data, and injection machine separate type HMI controller 10 calls the data of high in the clouds data processor.Central processing unit is provided with the data buffer area of multiple PLC 11, OPC communication protocol storehouse and data storage communication processing module.The data of multiple like this PLC 11 can carry out the Storage and Processing of data on one processor.Injection machine separate type HMI controller 10 also can wirelessly access high in the clouds data processor.This kind of communication mode is applicable at a distance, take full advantage of the technology of internet, makes distance injection machine plant area user far away also can realize monitoring to injection machine and setting.
Therefore, the injection machine separate type HMI controller 10 based on android system of the present invention achieves and being separated of original PLC, user again not be used in closely near PLC to carry out communication.So just drastically increase dirigibility and the convenience of work, and, because injection machine separate type HMI controller 10 can carry and move, user just to different machine Control system, can monitor real time execution situation and the setup parameter of injection machine with an injection machine separate type HMI controller 10.
Refer to Fig. 2, injection machine separate type HMI controller 10 based on android system comprises master controller 101, communication module 103, injection machine administration module 104 and display module 102, and master controller 101 connects communication module 103, injection machine administration module 104 and display module 102.Master controller 101 controls communication module 103 and communicates, and controls injection machine administration module 104 and sets, sends and receive other data at the corresponding levels, controls display module display other data at the corresponding levels.The level categories of injection machine administration module 104 comprises at least two kinds of specifications.Every stylobate only includes wherein a kind of specification in the injection machine separate type HMI controller 10 of android system.
Please again consult Fig. 1, in the present embodiment, the level categories of injection machine administration module 104 comprises the first rank, the second rank, the third rank and the 4th kind of rank.Wherein, the first rank is operator's rank, and the second rank is adjustor's rank, and the third rank is maintenance man's rank, and the 4th kind of rank is producer's rank.This producer refers to the factory of equipment.
In the present embodiment, injection machine administration module is Application and Development software simulating on the platform of this android system.Utilize this injection machine administration module that injection machine separate type HMI controller 10 can be made can only to identify, show and set other data at the corresponding levels.
In other embodiments, injection machine administration module can be special equipment.This specialized equipment and injection machine separate type HMI controller 10 with the use of, utilize this specialized equipment to set, send and receive the data of specifying.
Because the operating platform of this injection machine separate type HMI controller 10 is android system, then can utilize the opening of this system, according to actual needs and functional requirement, install and application software that exploitation is applicable to.So just substantially increase the function of this injection machine separate type HMI controller 10, make this system have more general applicability.
Injection machine separate type HMI controller 10 can be the common hand-held terminal device of the life such as panel computer or smart mobile phone, also can be a equipment can installing this android system arbitrarily.As long as so just make terminal device have injection machine administration module, just can realize the communication with PLC 11, real-time monitoring and the setting of parameter are realized to injection machine 2.This mode, by the innovation and application of existing advanced technology, makes system have more epochal character and novelty.
Compared with prior art, the present invention is based on the injection machine separate type HMI controller 10 of android system and pass through the injection machine separate type HMI controller for the staff development difference in functionality of different stage based on the control system for shot machine of android system, this injection machine separate type HMI controller has the injection machine administration module of different stage, this injection machine separate type HMI controller can only be identified, process and display other data at the corresponding levels, thus the carrying out of the parameter of this level specifications is set and real-time monitoring to machine, save time and cost, improve production efficiency, effectively realize the information system management in workshop, and, injection machine separate type HMI controller can isolate injection machine, and from injection machine, there is different communication modes, this just makes the use of injection machine separate type HMI controller not limit by region, more flexible, in addition, injection machine separate type HMI controller runs ANDROID system, the opening of system can be utilized for the functional class of user to open suitable software.
The foregoing is only better possible embodiments of the present invention, not limit the scope of the invention.All utilizations instructions of the present invention and the change of the equivalent structure done by accompanying drawing content, be all included in protection scope of the present invention.
Claims (2)
1. the control system for shot machine based on android system, comprise at least two PLC, it is characterized in that, also comprise the injection machine separate type HMI controller based on android system of at least two kinds of ranks, described injection machine separate type HMI controller comprises master controller, communication module, injection machine administration module and display module, described master controller connects and controls described communication module, described injection machine administration module and described display module, the rank of described injection machine separate type HMI controller is determined by described injection machine administration module, described communication module is WIFI module, bluetooth module or 2.4G module, wherein, described injection machine separate type HMI controller and described PLC are communicated to connect by described communication module, described injection machine separate type HMI controller controls described PLC, each PLC connects and controls an injection machine, described PLC stores the data of described injection machine, described PLC sends and receives described data, injection machine administration module setting described in the main controller controls of described injection machine separate type HMI controller, receive and send other data at the corresponding levels, described in the main controller controls of described injection machine separate type HMI controller, display module shows other data of the described corresponding levels.
2. as claimed in claim 1 based on the control system for shot machine of android system, it is characterized in that, described control system for shot machine also comprises a central processing unit and a high in the clouds data processor, described PLC connects described central processing unit, described central processing unit connects described high in the clouds data processor, described injection machine separate type HMI controller is communicated to connect by internet and described high in the clouds data processor, described PLC transmits described data to described central processing unit, described high in the clouds data processor is sent to after described central processing unit processing said data, described high in the clouds data processor stores described data, described injection machine separate type HMI controller calls the data of described high in the clouds data processor.
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| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201210420671.4A CN103064358B (en) | 2012-10-29 | 2012-10-29 | Injection molding machine control system based on Android system |
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| Application Number | Priority Date | Filing Date | Title |
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| CN201210420671.4A CN103064358B (en) | 2012-10-29 | 2012-10-29 | Injection molding machine control system based on Android system |
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| CN103064358A CN103064358A (en) | 2013-04-24 |
| CN103064358B true CN103064358B (en) | 2014-12-31 |
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Families Citing this family (3)
| Publication number | Priority date | Publication date | Assignee | Title |
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| TWM516736U (en) * | 2015-07-27 | 2016-02-01 | Ningbo Hongxun Technology Co Ltd | Injection machine man-machine interface application system |
| CN110382200B (en) * | 2017-02-08 | 2021-07-16 | 圣万提注塑工业（苏州）有限公司 | Device and method for controlling injection molding |
| CN109366920A (en) * | 2018-11-12 | 2019-02-22 | 五邑大学 | A kind of injection molding machine managing and control system and its machine Control system method |
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| CN102437924A (en) * | 2011-10-20 | 2012-05-02 | 镇江科大船苑计算机网络工程有限公司 | Method for managing computer room based on Android system |
| CN102473006A (en) * | 2009-07-22 | 2012-05-23 | 株式会社牧野铣床制作所 | Remote control system for machine tool |
| CN202916668U (en) * | 2012-10-29 | 2013-05-01 | 震雄资产管理有限公司 | Andriod system-based separating type HMI controller for injection molding machine and injection molding machine control system |
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2012
- 2012-10-29 CN CN201210420671.4A patent/CN103064358B/en active Active
Patent Citations (3)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN102473006A (en) * | 2009-07-22 | 2012-05-23 | 株式会社牧野铣床制作所 | Remote control system for machine tool |
| CN102437924A (en) * | 2011-10-20 | 2012-05-02 | 镇江科大船苑计算机网络工程有限公司 | Method for managing computer room based on Android system |
| CN202916668U (en) * | 2012-10-29 | 2013-05-01 | 震雄资产管理有限公司 | Andriod system-based separating type HMI controller for injection molding machine and injection molding machine control system |
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| C14 | Grant of patent or utility model | ||
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| CP03 | Change of name, title or address | ||
| CP03 | Change of name, title or address |
Address after: 18 Weifei Road, Causeway Bay, Hong Kong, China Patentee after: Zhenxiong Asset Management Co.,Ltd. Address before: Chinese Hongkong New Territories Tai Po Industrial Estate Patentee before: Chen Hsong Asset Management Ltd. |
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| CI03 | Correction of invention patent | ||
| CI03 | Correction of invention patent |
Correction item: change of the name or address of a patentee Correct: Chen Hsong Asset Management Ltd.|18 Weifei Road, Causeway Bay, Hong Kong, China False: Zhenxiong Asset Management Co.,Ltd.|18 Weifei Road, Causeway Bay, Hong Kong, China Number: 29-01 Volume: 39 |
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| CP03 | Change of name, title or address | ||
| CP03 | Change of name, title or address |
Address after: Room 2001, 20th Floor, Citicorp Centre, 18 Weifei Road, Hong Kong, China Patentee after: Zhenxiong Data Management Co.,Ltd. Address before: 18 Weifei Road, Causeway Bay, Hong Kong, China Patentee before: Chen Hsong Asset Management Ltd. |
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| CI03 | Correction of invention patent | ||
| CI03 | Correction of invention patent |
Correction item: Patentee|Address Correct: Chen Hsong Asset Management Ltd.|18 Weifei Road, Causeway Bay, Hong Kong, China False: Zhenxiong Data Management Co.,Ltd.|Room 2001, 20th Floor, Citicorp Centre, 18 Weifei Road, Hong Kong, China Number: 41-02 Volume: 39 |
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| CP02 | Change in the address of a patent holder | ||
| CP02 | Change in the address of a patent holder |
Address after: Room 2001, 20th Floor, Citicorp Centre, 18 Weifei Road, Hong Kong, China Patentee after: Chen Hsong Asset Management Ltd. Address before: 18 Weifei Road, Causeway Bay, Hong Kong, China Patentee before: Chen Hsong Asset Management Ltd. |