CN103063427A - Vertical type torque and rotating speed testing device - Google Patents

Vertical type torque and rotating speed testing device Download PDF

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Publication number
CN103063427A
CN103063427A CN2013100146761A CN201310014676A CN103063427A CN 103063427 A CN103063427 A CN 103063427A CN 2013100146761 A CN2013100146761 A CN 2013100146761A CN 201310014676 A CN201310014676 A CN 201310014676A CN 103063427 A CN103063427 A CN 103063427A
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China
Prior art keywords
rotary speed
magnetic powder
vertical
torque rotary
powder brake
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CN2013100146761A
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CN103063427B (en
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顾耸智
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Jiangsu Lanling Technology Co ltd
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HAIAN COUNTY LANLING ELECTROMECHANICAL EQUIPMENT CO Ltd
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Publication of CN103063427A publication Critical patent/CN103063427A/en
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Abstract

The invention discloses a vertical type torque and rotating speed testing device which comprises a machine body, a torque and rotating speed sensor, an electric valve fixture, a connecting shaft and a vertical type magnetic powder brake. The vertical type magnetic powder brake is fixed at the bottom of the machine body, wherein a rotor shaft of the vertical type magnetic powder brake is provided with a high portion, a low portion and a settling transition zone according to the shape of the rotor shaft, and also provided with a first hollow cavity which corresponds to the shape of the rotor shaft, and therefore magnetic powder is not prone to falling into a rotating shaft, and the vertical type magnetic powder brake has the advantage of being capable of being mounted vertically. When the torque and the rotating speed of a vertical type output shaft are measured, no special speed reducing machine is needed, or the rotation mode of a rotating gear is changed to be in a vertical mode, the measurement error of the torque and the measurement error of the rotating speed are reduced, and meanwhile, the vertical type torque and rotating speed testing device is simple in structure and easy to implement.

Description

Vertical torque rotary speed proving installation
Technical field
The present invention relates to the torque rotary speed proving installation, be specifically related to a kind of vertical torque rotary speed proving installation.
Background technology
The torque rotary speed proving installation is exclusively used in the performance test of electrically operated valve.This type of electrically operated valve is widely used in oil, chemical industry, and generating, the industries such as shipbuilding, or require in automation remote control and be not suitable for using under human work's the environment.
Such device can be measured the performance of servo-drive system on torque rotary speed under heterogeneity, the different loads condition, for the option and installment of servo-drive system provides foundation.Can preliminary debugging servo system control parameter by the simulated condition loading condition, obtain good dynamic property behind the real work place and lay the first stone for it is installed to.Tradition torque rotary speed proving installation is general to adopt horizontal magnetic powder brake as the critical piece of its fictitious load.When measuring the torque rotary speed of vertical structure, need to join special reduction gear or other devices and make output shaft become vertical, thereby guarantee that measured workpiece is according to working condition measurement.Because reductor consumes a part of power inevitably, thereby so that testing result than actual numerical value deviation to some extent.
Summary of the invention
One of the object of the invention provides a kind of vertical torque rotary speed proving installation, improves speed reduction unit of the prior art and consumes the error that Partial Power causes.
The invention provides a kind of vertical torque rotary speed proving installation, comprise body, torque rotary speed sensor, electrically operated valve anchor clamps, coupling shaft and vertical magnetic powder brake.The electrically operated valve anchor clamps connect an end of coupling shaft, and the other end of coupling shaft connects the input end of torque rotary speed sensor, and the output terminal of torque rotary speed sensor connects vertical magnetic powder brake input end, and vertical magnetic powder brake is fixed on organism bottom; Vertical magnetic powder brake comprises rotor, and rotor comprises the annular boss shape rotor block of armature spindle and coaxial fixed rotor axle, and rotor block comprises high-order section and low level section, is provided with the sedimentation transitional zone between high-order section and the low level section; Vertical magnetic powder brake also comprises magnetic pole and lower magnetic pole, has the first cavity that the respective rotor shape arranges between the upper and lower magnetic pole, and the low level section of the first cavity partly is provided with magnetic.
The present invention adopts vertical magnetic powder brake, and it is vertical no longer needing special reductor or transmitting gear to change rotating manner when measuring the torque rotary speed of vertical output shaft, has reduced the error of torque rotary speed measuring, and this apparatus structure is simple simultaneously, realizes easily.
In some embodiments, the electrically operated valve anchor clamps adopt spring coupling to be connected with coupling shaft.Relax to impact and absorb vibration, can the stably measured result, the contract measurement error.
In some embodiments, body is provided with axis hole, is fixed in the axis hole behind the sheathed bearing of coupling shaft.
In some embodiments, torque rotary speed sensor is with photoelectric encoder, and the output terminal of torque rotary speed sensor connects the signals collecting integrated circuit board on the industrial computer.
In some embodiments, vertical magnetic powder brake loads load by programmable power supply, and programmable power supply connects the industrial computer with the signal plate card.Realize the effect of this device in the production automation.
Description of drawings
Fig. 1 is the cut-open view of the vertical torque rotary speed proving installation of one embodiment of the present invention;
Fig. 2 is vertical magnetic powder brake structural representation in the vertical torque rotary speed proving installation shown in Figure 1;
Fig. 3 is that vertical magnetic powder brake shown in Figure 2 is at A place enlarged drawing.
Embodiment
Below in conjunction with accompanying drawing, with regard to one embodiment of the invention, structure of the present invention and working method are described further.
As shown in Figure 1, the invention provides a kind of vertical torque rotary speed proving installation, comprise body 100, torque rotary speed sensor 200, electrically operated valve anchor clamps 300, coupling shaft 400, vertical magnetic powder brake 500.Electrically operated valve anchor clamps 300 and coupling shaft 400 are connected by spring coupling, relax and impact and absorb vibration, can the stably measured result, and the contract measurement error.100 are provided with axis hole 110 on the body, be fixed in the axis hole 110 behind the coupling shaft 400 sheathed bearings, the other end of coupling shaft 400 connects the input end of torque rotary speed sensor 200, torque rotary speed sensor 200 is with photoelectric encoder, and the output terminal of torque rotary speed sensor 200 connects the signals collecting integrated circuit board on the industrial computer.The output terminal of torque rotary speed sensor 200 connects vertical magnetic powder brake 500 input ends, and vertical magnetic powder brake 500 is fixed on body 100 bottoms.Vertical magnetic powder brake 500 loads load by programmable power supply, and programmable power supply connects the industrial computer with the signal plate card.Realize the effect of this device in the production automation.
Vertical magnetic powder brake 500 is for through the magnetic powder brake after the architecture advances, and shown in Fig. 2 to 3, its rotor 1 comprises the annular boss shape rotor block 12 of armature spindle 11 and coaxial fixed rotor axle 11.Rotor block 12 comprises high-order section 121 and low level section 123.Be provided with sedimentation transitional zone 122 between high position section 121 and the low level section 123.The upper and lower surface of sedimentation transitional zone 122 on the shaft section of rotor block 12 linearly.Angle between sedimentation transitional zone 122 and high-order section 121 and the low level section 123 keeps the wedge angle setting.
The vertical magnetic powder brake that present embodiment provides also comprises the lower magnetic pole 3 of sheathed armature spindle 11, is provided with the sedimentation step 31 of corresponding sedimentation transitional zone 122.Sedimentation step 31 upper surfaces are the straight line of corresponding sedimentation transitional zone 122 at shaft section.The upper magnetic pole 2 of sheathed armature spindle 11 is provided with the outstanding step 21 of corresponding sedimentation transitional zone 122.Outstanding step 21 lower surfaces are the straight line of corresponding sedimentation transitional zone 122 at shaft section.Above-mentioned angle position also keeps the wedge angle setting.
Be provided with first cavity 4 corresponding with rotor block 12 shapes between the above-mentioned upper and lower magnetic pole 2,3, magnetic 6 is arranged on the first cavity 4 in low level section 123 1 sides of sedimentation transitional zone 122.In addition, the ring cavity with the 4 coaxial settings of the first cavity between the upper and lower magnetic pole 2,3 is the second cavity 5, in be provided with magnetizing coil 7.
Upper magnetic pole 2 is provided with upper shaft hole, and lower magnetic pole 3 is provided with lower shaft hole, is fixed in the upper and lower axis hole behind the armature spindle 11 two ends bearing sets.
Because rotor block 12 has the sedimentation transitional zone 122 of one-level from high-order section 121 to low level section 123.Lower magnetic pole 3 has the sedimentation step 31 with the corresponding setting of rotor block 12 shapes.Upper magnetic pole 2 has the outstanding step 21 corresponding with rotor block 12 shapes.This is so that be located at the magnetic 6 of low level section 123 and be difficult for falling in the bearing at armature spindle 11 places, thus can vertically install, and prolonged the serviceable life of magnetic powder brake, improved the stability of magnetic powder brake.The upper and lower surface linearly transition of sedimentation transitional zone 122 on shaft section, and keep the setting of transition wedge angle, so that magnetic 6 is difficult for falling in the turning axle at armature spindle 11 places more.
The upper and lower magnetic pole 2 of present embodiment, 3 and 11 of armature spindles be provided with O-ring seal 9, prevent that further the magnetic 6 that drains to the bearing place from entering in the turning axle.
During work, magnetizing coil 7 galvanizations, namely produce the work magnetic flux in upper magnetic pole 2 and the lower magnetic pole 3, magnetic 6 in the first cavity 4 is chain along flow direction and couples together, form the magnetic chain, magnetic powder brake comes transmitting torque by the friction force between the upper surface of the lower surface of this moment magnetic 6 and rotor block 12, upper magnetic pole 2, lower magnetic pole 3 and the shearing resistance between the magnetic chain, to reach the purpose of braking.
When described magnetizing coil 7 cuts off electric current, the work magnetic flux disappears with the disappearance of exciting curent, magnetic 6 is in loose condition (of surface) under action of gravitation, magnetic 6 drops on the upper surface of lower magnetic pole 3, because lower magnetic pole 3 has sedimentation step 31 settings such as grade that respective rotor body 12 arranges, make magnetic 6 can not enter the first cavity 4 near armature spindle 11 places, so magnetic 6 can not enter in the bearing.
Regulate the size of exciting curent in the magnetizing coil 7, can change the action effect of magnetic 6 transmitting torques, when exciting curent is larger, then the moment of torsion that transmits of magnetic 6 is just larger, and is just larger to the friction force of rotor block 12; When exciting curent is less, then the moment of torsion that transmits of magnetic 6 is just less, and is just less to the friction force of rotor block 12, thereby can reach the purpose of brake rotors axle 11.
Be provided with magnetism-isolating loop 8 between the first cavity 4 of vertical magnetic powder brake provided by the invention and the second cavity 5 in addition, blocking-up magnetic field is in upper and lower magnetic pole 2,3 inner conductings, thereby form magnetic flux at the first cavity 4 and 5 of the second cavitys, and rotor block 12 integrally formed work magnetic fluxs.
The above only is optimal way of the present invention; should be pointed out that to those skilled in the art, under the prerequisite that does not break away from the invention design; can also make some similar distortion and improvement, these also should be considered as within protection scope of the present invention.

Claims (5)

1. vertical torque rotary speed proving installation, it is characterized in that, comprise body (100), torque rotary speed sensor (200), electrically operated valve anchor clamps (300), coupling shaft (400) and vertical magnetic powder brake (500), described electrically operated valve anchor clamps (300) connect an end of described coupling shaft (400), the other end of described coupling shaft (400) connects the input end of described torque rotary speed sensor (200), the output terminal of described torque rotary speed sensor (200) connects described vertical magnetic powder brake (500) input end, and described vertical magnetic powder brake (500) is fixed on described body (100) bottom;
Described vertical magnetic powder brake (500) comprises rotor (1), described rotor (1) comprises the annular boss shape rotor block (12) of armature spindle (11) and coaxial fixing described armature spindle (11), described rotor block (12) comprises high-order section (121) and low level section (123), is provided with sedimentation transitional zone (122) between described high-order section (121) and the described low level section (123);
Described vertical magnetic powder brake (500) also comprises magnetic pole (2) and lower magnetic pole (3), have the first cavity (4) that corresponding described rotor block (12) shape arranges between the described upper and lower magnetic pole (2,3), described low level section (123) part of described the first cavity (4) is provided with magnetic (6).
2. vertical torque rotary speed proving installation according to claim 1 is characterized in that, described electrically operated valve anchor clamps (300) adopt spring coupling to be connected with described coupling shaft (400).
3. vertical torque rotary speed proving installation according to claim 1 is characterized in that, described body (100) is provided with axis hole (110), is fixed in the described axis hole (110) behind the sheathed bearing of described coupling shaft (400).
4. vertical torque rotary speed proving installation according to claim 1 is characterized in that, described torque rotary speed sensor (200) is with photoelectric encoder, and the output terminal of described torque rotary speed sensor (200) connects the signals collecting integrated circuit board on the industrial computer.
5. vertical torque rotary speed proving installation according to claim 1 is characterized in that, described vertical magnetic powder brake (500) loads load by programmable power supply, and described programmable power supply connects the industrial computer with the signal plate card.
CN201310014676.1A 2012-12-12 2013-01-15 Vertical torque rotary speed proving installation Active CN103063427B (en)

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CN2012206863307 2012-12-12
CN201220686330 2012-12-12
CN201220686330.7 2012-12-12
CN201310014676.1A CN103063427B (en) 2012-12-12 2013-01-15 Vertical torque rotary speed proving installation

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Cited By (6)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN103776527A (en) * 2014-01-13 2014-05-07 哈尔滨工程大学 Motor vibration testing device under loading state
CN103926101A (en) * 2014-04-28 2014-07-16 江苏泰隆减速机股份有限公司 Roller speed reducer loader
CN104949827A (en) * 2015-06-06 2015-09-30 徐玲琍 Torque and rotating speed testing device
CN104949710A (en) * 2015-06-12 2015-09-30 秦健 Vertical type torque rotating speed test device
CN104963969A (en) * 2015-06-06 2015-10-07 张玉如 Magnetic powder brake
CN111060306A (en) * 2019-11-27 2020-04-24 闻立辉 Reliability test equipment and test method for sliding valve pair of brake system

Families Citing this family (3)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN203116950U (en) * 2012-12-12 2013-08-07 海安县兰菱机电设备有限公司 A vertical torque rotating speed testing device
CN103499407B (en) * 2013-09-29 2015-05-20 山河智能装备股份有限公司 Torque and revolving speed detection device
CN104166011B (en) * 2014-09-14 2017-12-01 哈尔滨理工大学 Utilize the device and method of end ring tooth measurement Rotational Speed of Asynchronous Motor

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* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
GB802774A (en) * 1956-01-30 1958-10-08 Elmeg Improvements in or relating to magnetic powder clutches or brakes arranged for use with the axis of rotation upright
US4811823A (en) * 1987-11-27 1989-03-14 Honeywell Inc. Magnetic particle clutch
CN1520496A (en) * 2001-12-31 2004-08-11 罗产尼瑞科有限公司 Brake appts. using magnetic power
CN201917423U (en) * 2010-12-15 2011-08-03 天津埃柯特阀门控制设备有限公司 Comprehensive test device for electric actuator
CN202255877U (en) * 2011-10-24 2012-05-30 河南科技大学 Universal testing platform device for detecting performance of vertical-axis wind wheel
CN203116950U (en) * 2012-12-12 2013-08-07 海安县兰菱机电设备有限公司 A vertical torque rotating speed testing device

Patent Citations (6)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
GB802774A (en) * 1956-01-30 1958-10-08 Elmeg Improvements in or relating to magnetic powder clutches or brakes arranged for use with the axis of rotation upright
US4811823A (en) * 1987-11-27 1989-03-14 Honeywell Inc. Magnetic particle clutch
CN1520496A (en) * 2001-12-31 2004-08-11 罗产尼瑞科有限公司 Brake appts. using magnetic power
CN201917423U (en) * 2010-12-15 2011-08-03 天津埃柯特阀门控制设备有限公司 Comprehensive test device for electric actuator
CN202255877U (en) * 2011-10-24 2012-05-30 河南科技大学 Universal testing platform device for detecting performance of vertical-axis wind wheel
CN203116950U (en) * 2012-12-12 2013-08-07 海安县兰菱机电设备有限公司 A vertical torque rotating speed testing device

Cited By (9)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN103776527A (en) * 2014-01-13 2014-05-07 哈尔滨工程大学 Motor vibration testing device under loading state
CN103776527B (en) * 2014-01-13 2016-01-27 哈尔滨工程大学 A kind of band carries the motor oscillating proving installation under state
CN103926101A (en) * 2014-04-28 2014-07-16 江苏泰隆减速机股份有限公司 Roller speed reducer loader
CN103926101B (en) * 2014-04-28 2016-04-06 江苏泰隆减速机股份有限公司 A kind of reducer for doffer loader
CN104949827A (en) * 2015-06-06 2015-09-30 徐玲琍 Torque and rotating speed testing device
CN104963969A (en) * 2015-06-06 2015-10-07 张玉如 Magnetic powder brake
CN104949710A (en) * 2015-06-12 2015-09-30 秦健 Vertical type torque rotating speed test device
CN111060306A (en) * 2019-11-27 2020-04-24 闻立辉 Reliability test equipment and test method for sliding valve pair of brake system
CN111060306B (en) * 2019-11-27 2022-09-09 闻立辉 Reliability test equipment and test method for sliding valve pair of brake system

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Address after: 226000 Haian Province, Nantong City, Haian Town, Chaoyang North Road, No. 11, No.

Patentee after: JIANGSU LANMEC ELECTROMECHANICAL EQUIPMENT Co.,Ltd.

Address before: 226000 Haian Province, Nantong City, Haian Town, Chaoyang North Road, No. 11, No.

Patentee before: HAIAN LANLING MACHINERY AND ELECTRICAL EQUIPMENTS Co.,Ltd.

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Address after: No. 222 Long'an North Road, Hai'an City, Nantong City, Jiangsu Province, 226600

Patentee after: Jiangsu Lanling Technology Co.,Ltd.

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Address before: 226000 11 Chaoyang North Road, Hai'an town, Hai'an County, Nantong City, Jiangsu Province

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