CN103061520B - Annular crossing funicular truss structure mounting method - Google Patents

Annular crossing funicular truss structure mounting method Download PDF

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CN103061520B
CN103061520B CN201310025059.1A CN201310025059A CN103061520B CN 103061520 B CN103061520 B CN 103061520B CN 201310025059 A CN201310025059 A CN 201310025059A CN 103061520 B CN103061520 B CN 103061520B
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cable
layer
clamping plate
circular clamping
truss
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CN103061520A (en
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薛素铎
刘人杰
巩同川
冯云贺
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Beijing University of Technology
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Abstract

本发明涉及一种环形交叉索桁架结构的安装方法。首先在工厂预制外围环形受压桁架、拉索、中间撑杆、双层压板式夹具,运到现场之后对分段桁架进行吊装并现场焊接。然后以固定方向逐个安装上弦稳定索,安装上弦稳定索交叉处的双层压板式夹具节点并将双层压板式节点通过耳板与中间撑杆固定。通过双层压板式夹具节点将下弦承重索和中间撑杆连接固定,此时索桁架结构中的所有拉索处于松弛状态。之后对索体施加预应力,采用分批分级的方法,控制外围环形受压桁架的变形。最后夹紧双层压板式夹具节点,即安装完毕。本发明适用于安装环形交叉索桁架结构,安装顺序合理明确,简明易行,能够充分发挥环形交叉索桁架的优势,有较高的实用价值。

The invention relates to an installation method of an annular cross cable truss structure. First, the peripheral ring-shaped compression trusses, cables, middle struts, and double-layer laminated clamps are prefabricated in the factory, and the segmented trusses are hoisted and welded on site after transported to the site. Then install the upper chord stabilizing cables one by one in a fixed direction, install the double-layer laminated clamp nodes at the intersection of the upper chord stable cables, and fix the double-layer laminated plate nodes through the lug plates and the middle struts. The lower chord load-bearing cables and the intermediate struts are connected and fixed by double-layer laminated clamp nodes, and all the cables in the cable truss structure are in a relaxed state at this time. Afterwards, prestress is applied to the cable body, and the deformation of the peripheral annular compression truss is controlled by the method of batching and grading. Finally, clamp the double-layer laminated clamp node, that is, the installation is complete. The invention is suitable for installing the ring cross cable truss structure, the installation sequence is reasonable and clear, simple and easy to implement, can give full play to the advantages of the ring cross cable truss, and has high practical value.

Description

环形交叉索桁架结构的安装方法Installation method of circular cross cable truss structure

技术领域technical field

本发明涉及一种环形交叉索桁架结构的安装方法,属于空间索桁架结构领域。The invention relates to an installation method of an annular cross cable truss structure, which belongs to the field of space cable truss structures.

背景技术Background technique

随着社会的不断发展,公共活动空间如大型的展览馆、体育场馆等的需求与日俱增。这样的需求也进一步带动了大跨度空间结构体系的创新。大跨度空间建筑往往是一个区域的地标性建筑,因此不仅要将安全、经济等作为结构设计的目标,更重要的是把结构的美表现出来,实现力与美的结合。近年来,大跨度索结构在国内外的体育场馆建设中应用较多,源于索结构充分利用了高强度拉索的受力性能,保证结构刚度的同时降低了用钢量,使结构变得轻盈、富于表现力。With the continuous development of society, the demand for public event spaces such as large exhibition halls and sports venues is increasing day by day. Such demands have further driven the innovation of large-span spatial structure systems. A large-span space building is often a landmark building in a region. Therefore, it is not only necessary to take safety and economy as the goals of structural design, but more importantly, to express the beauty of the structure and realize the combination of strength and beauty. In recent years, long-span cable structures have been widely used in the construction of sports venues at home and abroad. The reason is that the cable structure makes full use of the mechanical properties of high-strength cables, which ensures the structural rigidity while reducing the amount of steel used, making the structure more flexible. Light and expressive.

索桁架结构是索结构的一种形式,因其跨越空间能力强、用钢量低等因素,在体育场馆等公共建筑中应用广泛。索桁架结构的布置形式主要有平行布置、垂直交叉布置、轮辐式布置等。其中轮辐式索桁架结构(也称为环形空腹索桁架或环形张力索桁架)适用于中间开敞周边布置罩棚的体育场等建筑,而平行布置、垂直交叉布置索桁架结构则适用于其它建筑。轮辐式索桁架的不足之处主要在于以下几个方面:The cable truss structure is a form of cable structure, which is widely used in public buildings such as stadiums because of its strong ability to span space and low steel consumption. The layout forms of cable truss structures mainly include parallel layout, vertical cross layout, and spoke layout. Among them, the hub-and-spoke cable truss structure (also known as ring-shaped hollow cable truss or ring-shaped tension cable truss) is suitable for buildings such as stadiums with canopies arranged around the open center, while parallel and vertically crossed cable truss structures are suitable for other buildings. The disadvantages of the spoke cable truss mainly lie in the following aspects:

1、索段和撑杆的数量较多。1. The number of cable segments and struts is large.

2、结构自身无法保证平面外稳定,需要沿环向设置稳定索保证各榀索桁架的面外稳定。2. The structure itself cannot guarantee the out-of-plane stability, and it is necessary to arrange stabilizing cables along the ring direction to ensure the out-of-plane stability of each cable truss.

3、结构的抗倒塌能力较弱,轮辐式索桁架结构依靠中央环索将各榀索桁架联系在一起,并通过张拉中央环索使结构获得足够的刚度和承载力。当某处拉索产生较大预应力损失或索体断裂时,结构刚度下降明显,甚至导致结构整体垮塌。3. The collapse resistance of the structure is weak. The spoke-type cable truss structure relies on the central ring cable to connect the cable trusses together, and the structure obtains sufficient rigidity and bearing capacity by tensioning the central ring cable. When a large prestress loss occurs in a certain cable or the cable body breaks, the structural stiffness decreases significantly, and even leads to the overall collapse of the structure.

发明内容Contents of the invention

本发明专利的目的在于完善以上不足,提供一种适用于中间开敞周边布置罩棚的体育场等建筑的环形交叉索桁架结构的安装方法。这种索桁架结构由若干榀平面鱼腹式索桁架环形交叉布置而成。各平索桁架交叉布置成为一个整体力的空间体系,可以相互保证平面外稳定,无需再设置环向稳定索。在交叉处可共用一根撑杆,因此撑杆数量可减少。与此同时,每一榀平面鱼腹式索桁架保持相对独立,在保证平面外稳定的情况下,平面鱼腹式索桁架本身可以单独承受荷载,即使某一榀索桁架因故退出工作,结构会发生内力重分布,可由余下完好的平面鱼腹式索桁架提供承载力,结构不会因此而整体垮塌。The purpose of the patent of the present invention is to improve the above deficiencies, and to provide a method for installing an annular cross-cable truss structure suitable for buildings such as stadiums with canopies arranged around the open center. This cable truss structure is composed of several planar fish-belly cable trusses arranged in a circle. The flat cable trusses are cross-arranged to form an overall force space system, which can mutually ensure the out-of-plane stability, and there is no need to set hoop stabilizing cables. One strut can be shared at the intersection, so the number of struts can be reduced. At the same time, each planar fishbelly cable truss remains relatively independent. Under the condition of ensuring out-of-plane stability, the planar fishbelly cable truss itself can bear the load independently. Even if a certain cable truss quits work for some reason, the structural Redistribution of internal forces will occur, and the remaining intact planar fishbelly cable trusses can provide bearing capacity, and the structure will not collapse as a whole.

该发明的目的是通过以下技术方案实现的:The purpose of this invention is achieved through the following technical solutions:

一种环形交叉索桁架结构的安装方法,所述环形交叉索桁架结构主要由索桁架结构和环形受压桁架两部分组成,环形受压桁架为索桁架结构部分提供水平约束,索桁架结构和环形受压桁架通过销接式连接节点连接;所述索桁架结构由多榀平面鱼腹式索桁架交叉组合而成中央开敞、周边覆盖屋面的环形交叉索桁架结构,所述平面鱼腹式索桁架由上弦稳定索、中间撑杆、下弦承重索构成,中间撑杆连接上弦稳定索与下弦承重索;所述的索桁架结构的多条上弦稳定索或下弦承重索交叉部位采用双层压板式夹具节点,双层压板式夹具节点与中间撑杆采用销式连接;环形受压桁架为三角形的空间桁架结构,主要由三根圆管型环杆和多根圆管型腹杆组成,环杆和腹杆采用相贯焊接节点连接;上弦稳定索和下弦承重索由索体和锚具组成,索体两端设有锚具,其特征在于:所述环形交叉索桁架结构的安装方法如下:An installation method of a circular cross cable truss structure, the circular cross cable truss structure is mainly composed of two parts: a cable truss structure and a ring compression truss, the ring compression truss provides horizontal constraints for the cable truss structure, the cable The compression trusses are connected by pin-joint connection nodes; the cable truss structure is composed of multiple planar fish-belly cable trusses cross-combined to form a circular cross-cable truss structure with an open center and a roof covering around the periphery. The planar fish-belly cable truss structure The truss is composed of upper chord stabilizing cables, middle struts, and lower chord load-bearing cables. The middle struts connect the upper chord stabilizing cables and the lower chord load-bearing cables; Fixture nodes, double-layer laminated clamp nodes and intermediate struts are connected by pins; the ring-shaped compression truss is a triangular space truss structure, mainly composed of three circular tube-shaped ring rods and multiple circular tube-shaped web rods, and the ring rods and The web members are connected by intersecting welded joints; the upper chord stability cable and the lower chord load-bearing cable are composed of a cable body and anchors, and anchors are provided at both ends of the cable body. It is characterized in that: the installation method of the circular cross cable truss structure is as follows:

步骤一:在工厂预制环形受压桁架;Step 1: Prefabricate the ring-shaped compression truss in the factory;

步骤二:运到安装现场后,用汽车吊将环形受压桁架各个区段吊到预定位置后进行临时固定,待所有区段都吊装完毕,对每个区段的位置进行微调,使每个区段边缘的接口能很好吻合,当所有接口吻合后,对结构进行现场焊接,形成完整的环形受压桁架;环形受压桁架拼接完毕后,将其焊接到基座的预埋钢板上,进行永久性固定;Step 2: After being transported to the installation site, use a truck crane to hoist each section of the annular compression truss to the predetermined position and fix it temporarily. After all the sections are hoisted, fine-tune the position of each section so that each section The joints on the edge of the section can be well matched. When all the joints are well matched, the structure is welded on site to form a complete ring-shaped compression truss; after the ring-shaped compression truss is spliced, it is welded to the embedded steel plate of the base. be permanently fixed;

步骤三:在工厂预制拉索上弦稳定索、中间撑杆、下弦承重索和双层压板式夹具节点,运到现场安装;预制完成后,根据图纸在索的交叉节点部位做好标记,方便安装双层压板式夹具;Step 3: Prefabricate the upper chord stabilizing cable, the middle strut, the lower chord load-bearing cable and the joints of double-layer laminated clamps in the factory, and transport them to the site for installation; after the prefabrication is completed, mark the crossing joints of the cables according to the drawings to facilitate installation Double laminated fixture;

步骤四:安装上弦稳定索;Step 4: Install the upper string stabilization cable;

步骤五:安装上弦稳定索的双层压板式夹具节点;Step 5: Install the double-layer laminated clamp node of the upper string stabilization cable;

步骤六:安装中间撑杆和下弦承重索的双层压板式夹具节点;Step 6: Install the double-layer laminated clamp nodes of the middle strut and the lower chord load-bearing cable;

步骤七:安装下弦承重索;Step 7: Install the lower string load-bearing cable;

步骤八:施加预应力:待全部索体与双层压板式夹具节点安装完毕之后,准备对索体施加预应力;Step 8: Apply prestress: After all the cable bodies and double-layer laminated clamp nodes are installed, prepare to apply prestress to the cable body;

步骤九:夹紧双层压板式夹具节点。Step Nine: Clamp the joints of the double laminated clamp.

所述步骤一的具体步骤为:首先,将环形受压桁架划分成若干个规格完全相同的区段,每个区段主要由内环杆、上外环杆、下外环杆、竖杆、外斜杆、中部斜杆、耳板组成三角形截面立体桁架,在受压桁架区段上焊接耳板,然后,在每个区段边缘构件上预留出焊接接口,以方便现场拼接;加工完毕,通过卡车分段运往施工现场进行安装。The specific steps of the first step are as follows: firstly, divide the annular compression truss into several sections with identical specifications, each section mainly consists of inner ring rods, upper outer ring rods, lower outer ring rods, vertical rods, The outer slant bar, the middle slant bar, and the ear plate form a three-dimensional truss with a triangular section. The ear plate is welded on the compression truss section, and then a welding interface is reserved on the edge member of each section to facilitate on-site splicing; the processing is completed , transported to the construction site by truck in sections for installation.

所述步骤四的具体步骤为:挂索前首先在环形受压桁架的耳板下方搭设脚手架,设置工人操作平台,利用起重机和施工吊篮将上弦稳定索的索头及施工工具吊至施工平台,由工人穿销轴,将上弦稳定索的索头安装在环形受压桁架的耳板处;吊装时采用索夹夹持上弦稳定索进行吊装,以免损坏上弦稳定索外保护套;由卷扬机牵引上弦稳定索张拉端到距离另一端桁架耳板2m处,再利用工装设备及千斤顶牵引上弦稳定索张拉端就位,由工人穿销钉将上弦稳定索的另一端固定在耳板处,此时上弦稳定索处于松弛状态;选定一个耳板为初始安装点,首先安装该耳板上的两根上弦稳定索,完成后按顺时针方向依次安装其他上弦稳定索,后安装的上弦稳定索处于已安装的上弦稳定索的最下方,依此决定相对位置。The specific steps of step 4 are as follows: before hanging the cables, first set up a scaffold under the lug plate of the annular compression truss, set up a worker's operating platform, and use a crane and a construction basket to hoist the cable head and construction tools of the upper string stabilization cable to the construction platform , the worker wears the pin shaft, and installs the cable head of the upper string stabilizing cable on the ear plate of the ring pressure truss; when hoisting, use the cable clamp to hold the upper string stabilizing cable for hoisting, so as not to damage the outer protective sleeve of the upper string stabilizing cable; pull it by the hoist The tension end of the upper string stabilization cable is 2m away from the truss ear plate at the other end, and then the tooling equipment and jack are used to pull the tension end of the upper string stabilization cable into place. When the upper string stabilizing cables are in a loose state; select one lug plate as the initial installation point, first install the two upper string stabilizing cables on the lug plate, and then install the other upper string stabilizing cables in a clockwise direction after completion, and finally install the upper string stabilizing cables It is at the bottom of the installed upper string stabilizing cable, and the relative position is determined accordingly.

所述步骤五的具体步骤为:全部上弦稳定索安装完成后,按照安装稳定索的顺序安装该索上的所有双层压板式夹具节点,所述的双层压板式夹具节点包括四层圆形夹板、螺栓以及耳板,第一层圆形夹板下侧设置有一耳板;第一、二层圆形夹板通过螺栓加紧内层索;第三、四层圆形夹板通过螺栓夹紧外层索;第二层圆形夹板内侧设置有带齿凹槽,第三层圆形夹板内侧设置有带齿凸起,带齿凹槽和带齿凸起可以镶嵌从而起到固定角度和节点抗拔的作用;安装时首先安装双层夹板式夹具节点的第一层圆形夹板和第二层圆形夹板,将上弦稳定索的内层索置于第一层圆形夹板的索槽处,将螺栓穿过第一层圆形夹板上预留的两个螺孔,螺栓头部在第一层圆形夹板上侧、螺母在下侧,此时不拧螺母;第二层圆形夹板从中间分成两块,第二层圆形夹板就位后,拧动第一层圆形夹板下侧的螺母,轻轻夹紧第一、二层圆形夹板、,但允许所夹持的内层索滑移;安装第二层圆形夹板时并不急于将两块半圆形夹板贴合,待第二层与第三层圆形夹板调整角度后再贴合;第三层圆形夹板上设有两处螺孔,首先将螺栓穿过第三层圆形夹板的螺孔,螺栓端头位于第三层圆形夹板下侧,然后将第三层圆形夹板的带齿凸起置于第二层圆形夹板的带齿凹槽中;通过第二、三层圆形夹板边缘的刻度调整拉索角度后,将第二层圆形夹板的两块半圆形夹板卡紧贴合,此时第二、三层圆形夹板的齿咬合在一起,两层拉索形成的角度确定,节点便无法转动;将上弦稳定索的外层索置于第三层圆形夹板的索槽处,第三层圆形夹板上事先放置了螺栓,将第四层圆形夹板的螺孔对准螺栓与第三层圆形夹板贴合,此时在第四层圆形夹板外侧安装螺母并轻轻拧紧,但允许外层索沿索槽滑移;按照顺时针方向依次安装稳定索交叉节点处的双层压板式夹具节点。The specific steps of the fifth step are: after all the upper chord stabilizer cables are installed, install all the double-layer laminated clamp nodes on the cables according to the order of installing the stable cables. The double-layer laminated clamp nodes include four layers of circular Plywood, bolts and lugs. There is an ear plate on the underside of the first layer of circular splints; the first and second layer of circular splints tighten the inner cable through bolts; the third and fourth layer of circular splints clamp the outer cable through bolts ; There is a toothed groove on the inner side of the second layer of circular splint, and a toothed protrusion is set on the inner side of the third layer of circular splint. The toothed groove and the toothed protrusion can be inlaid so as to play a role of fixed angle and joint resistance. Function: When installing, first install the first layer of circular splint and the second layer of circular splint of the double-layer splint type clamp node, place the inner cable of the upper chord stabilization cable at the cable groove of the first layer of circular splint, and place the bolt Go through the two screw holes reserved on the first layer of circular plywood. The head of the bolt is on the upper side of the first layer of circular splint and the nut is on the lower side. At this time, do not tighten the nut; the second layer of circular splint is divided into two After the second layer of circular splint is in place, turn the nut on the lower side of the first layer of circular splint to gently clamp the first and second layer of circular splints, but allow the clamped inner cable to slip ;When installing the second layer of circular splints, there is no rush to fit the two semicircular splints together, and the second layer and the third layer of circular splints are adjusted before laminating; the third layer of circular splints is equipped with two Screw hole at the first layer, firstly pass the bolt through the screw hole of the third layer of circular splint, the bolt end is located on the lower side of the third layer of circular splint, and then place the toothed protrusion of the third layer of circular splint on the second layer In the toothed groove of the circular splint; after adjusting the angle of the cable through the scales on the edge of the second and third circular splints, clamp and fit the two semicircular splints of the second circular splint. The teeth of the second and third layers of circular splints bite together, the angle formed by the two layers of cables is determined, and the nodes cannot rotate; Bolts are placed on the circular plywood of the first layer in advance, and the screw holes of the circular splint of the fourth layer are aligned with the bolts to fit the circular splint of the third layer. At this time, nuts are installed on the outside of the circular splint of the fourth layer and tightened lightly. However, the outer layer cables are allowed to slide along the cable grooves; install the double-layer laminated clamp nodes at the intersection nodes of the stabilizing cables in a clockwise direction.

所述步骤六的具体步骤为:在双层压板式夹具节点的第一层圆形夹板下侧设有耳板,中间撑杆上部同样设有耳板,将两者耳板的预留孔对齐,撑杆销钉穿过预留孔将二者固定;以同样的方法在撑杆下端安装承重索的双层压板式夹具节点的第一层圆形夹板,将二者的耳板预留孔对齐,撑杆销钉穿过预留孔将二者固定,此时中间撑杆处于自由悬空状态。The specific steps of step six are as follows: an ear plate is provided on the lower side of the first round plywood of the double-layer laminated clamp node, and an ear plate is also provided on the upper part of the middle strut, and the reserved holes of the two ear plates are aligned , the strut pin passes through the reserved hole to fix the two; in the same way, install the first circular plywood of the double-layer laminated clamp node of the load-bearing cable at the lower end of the strut, and align the reserved holes of the lug plates of the two , the strut pin passes through the reserved hole to fix the two, and the middle strut is in a free suspension state at this time.

所述步骤七的具体步骤为:安装下弦承重索的方法与安装上弦稳定索的方法相同,将下弦承重索的固定端通过耳板与环形受压桁架固定,由卷扬机牵引下弦承重索张拉端到距离另一端桁架耳板2m处,再利用工装设备及千斤顶牵引下弦承重索张拉端就位,由工人穿销轴将下弦承重索的另一端固定在耳板处;按照顺时针方向依次安装每个耳板处的两根下弦承重索;承重索安装完成后,在标记节点部位安装双层压板式夹具节点的第二层圆形夹板,将夹板分成两块,第二层圆形夹板就位后,拧动第一层圆形夹板下侧的螺母,轻轻夹紧第一、二层圆形夹板,但允许所夹持的下弦承重索的内层索滑移;将第三层圆形夹板的带齿凸起置于第二层圆形夹板的带齿凹槽中,通过第二、三层圆形夹板边缘的刻度调整拉索角度后,将第二层圆形夹板的两块半圆形夹板卡紧贴合,节点便无法转动;将下弦承重索的外层索置于第三层圆形夹板的索槽处,第三层圆形夹板上事先放置了螺栓,将第四层圆形夹板的螺孔对准螺栓与第三层圆形夹板贴合,此时在第四层圆形夹板外侧安装螺母并轻轻拧紧,但允许外层索沿索槽滑移,此时索桁架结构中的所有拉索处于松弛状态,不能承受外荷载。The specific steps of step seven are: the method of installing the lower chord load-bearing cable is the same as that of the upper chord stabilizing cable, the fixed end of the lower chord load-bearing cable is fixed through the ear plate and the ring-shaped compression truss, and the tension end of the lower chord load-bearing cable is pulled by the hoist To the distance of 2m from the ear plate of the truss at the other end, use the tooling equipment and the jack to pull the tension end of the lower string load-bearing cable into place, and let the worker pass the pin shaft to fix the other end of the lower string load-bearing cable to the ear plate; install them in a clockwise direction Two lower chord load-bearing cables at each lug plate; after the load-bearing cables are installed, install the second circular plywood of the double-layer laminated clamp node at the marked node, divide the plywood into two pieces, and the second circular plywood is After being in place, turn the nuts on the lower side of the first layer of circular splints, gently clamp the first and second layer of circular splints, but allow the inner cable of the clamped lower chord load-bearing cable to slip; put the third layer of circular splints The toothed protrusions of the circular splint are placed in the toothed grooves of the second circular splint. After adjusting the angle of the cable through the scales on the edges of the second and third circular splints, place the two pieces of the second circular splint The semicircular splints are clamped tightly, and the joints cannot rotate; the outer cable of the lower chord load-bearing cable is placed in the cable groove of the third layer of circular splints, and the bolts are placed on the third layer of circular splints in advance. The screw holes of the circular splint on the first layer are aligned with the bolts and the circular splint on the third layer. At this time, nuts are installed on the outside of the circular splint on the fourth layer and tightened slightly, but the outer layer cable is allowed to slide along the cable groove. At this time All the cables in the cable truss structure are in a relaxed state and cannot bear external loads.

所述步骤八的具体步骤为:每根索体的张拉,采用两台千斤顶并联同步张拉的方式,在节点处安装的张拉反力装置必须牢固可靠并且易于拆卸;张拉时考虑到索体对外部环形受压桁架的影响,采用对称张拉的方式来控制环形受压桁架的变形,以固定方向分批分级张拉,张拉过程分为四级,第一级张拉到目标索力的10%,第二级张拉到目标索力的30%,第三级张拉到目标索力的70%,第四级超张拉至目标索力的105%以抵消预应力损失。The specific steps of the eighth step are as follows: the tensioning of each cable body adopts the method of parallel synchronous tensioning of two jacks, and the tensioning reaction device installed at the node must be firm and reliable and easy to disassemble; when tensioning, consider The impact of the cable body on the external ring-shaped compression truss, the deformation of the ring-shaped compression truss is controlled by symmetrical stretching, and the stretching is performed in batches in a fixed direction. The tensioning process is divided into four stages, and the first stage is stretched to the target. 10% of the cable force, the second stage is stretched to 30% of the target cable force, the third stage is stretched to 70% of the target cable force, and the fourth stage is over-tensioned to 105% of the target cable force to offset the loss of prestress .

所述步骤九的具体步骤为:待全部索体张拉完毕后,对各个节点进行检查,微调,确认无误之后拧紧六角螺栓将双层压板式夹具节点的第一层圆形夹板夹紧,将上弦稳定索、下弦承重索固定在双层压板式夹具节点处无法滑移,即安装完毕。The specific steps of step 9 are: after all the cable bodies are stretched, check and fine-tune each node, and after confirming that there is no error, tighten the hexagonal bolts to clamp the first circular splint of the double-layer clamp node. The upper chord stabilizing cable and the lower chord load-bearing cable are fixed at the joints of the double-layer clamps and cannot slip, that is, the installation is complete.

所述索体采用Galfan镀层拉索,所述锚具采用叉耳套筒调节式锚具,所述索桁架结构不少于5榀。The cable body adopts Galfan coated cable, the anchor adopts lug sleeve adjustable anchor, and the cable truss structure is not less than 5 trusses.

有益效果:本方法吸取了其他大跨度索桁架结构安装过程的优秀安装方法,与环形交叉索桁架的结构形式相结合,能够充分发挥环形交叉索桁架的优势,有较高的实用价值。Beneficial effects: this method absorbs other excellent installation methods in the installation process of long-span cable truss structures, and is combined with the structural form of the circular cross cable truss, which can give full play to the advantages of the circular cross cable truss and has high practical value.

附图说明Description of drawings

图1环形交叉索桁架轴测图;Figure 1 Axonometric view of circular cross cable truss;

图2受压桁架区段平面图;Figure 2 Plane view of the compression truss section;

图3受压桁架区段I-I剖面图;Fig. 3 I-I sectional view of the compression truss section;

图4环形受压桁架耳板节点三维图;Fig. 4 Three-dimensional diagram of the lug plate joint of the annular compression truss;

图5环形受压桁架拼装图;Fig. 5 Assembly drawing of annular compression truss;

图6平面鱼腹式索桁架立面图;Fig. 6 plane fish belly type cable truss elevation view;

图7拉索锚具剖面图;Fig. 7 sectional view of cable anchor;

图8双层夹板式索杆节点立面图;Figure 8 is the vertical view of the double-layer splint type cable-strut joint;

图9节点构件分解示意图;Figure 9 is a schematic diagram of the decomposition of node components;

图10第一层夹板仰视图;Figure 10 Bottom view of the first layer of plywood;

图11第一层夹板俯视图;Fig. 11 top view of the first layer of plywood;

图12第二层夹板轴测图;Figure 12 Axonometric view of the second layer of plywood;

图13第二层夹板仰视图;Figure 13 Bottom view of the second plywood;

图14第三层夹板仰视图;Figure 14 bottom view of the third plywood;

图15第三层夹板俯视图;Figure 15 top view of the third plywood;

图16第三层夹板前视图;Figure 16 The front view of the third plywood;

图17第四层夹板仰视图;Figure 17 Bottom view of the fourth plywood;

图18第四层夹板俯视图;Fig. 18 top view of the fourth plywood;

图19第四层夹板前视图;Figure 19 The front view of the fourth plywood;

图中:1-受压环形桁架;2-内环杆;3-上外环杆;4-下外环杆;5-竖杆;6-外斜杆;7-中部斜杆;8-耳板;9-上弦稳定索;10-中间撑杆;11-下弦承重索;12-锚具销钉;13-双层压板式夹具节点;14-撑杆销钉;15-双层压板式夹具的第一层圆形夹板;16-双层压板式夹具的第一层圆形夹板下侧耳板;17-中间撑杆耳板;18-双层压板式夹具的第二层圆形夹板;19-内层索体;20-双层压板式夹具的第一层圆形夹板的索槽;21-双层压板式夹具的第一层圆形夹板的螺栓;22-双层压板式夹具的第一层圆形夹板的螺孔;23-双层压板式夹具的第一层圆形夹板的螺母;24-双层压板式夹具的第三层圆形夹板;25-双层压板式夹具的第三层圆形夹板的螺孔;26-双层压板式夹具的第三层圆形夹板的螺栓;27-双层压板式夹具的第三层圆形夹板的带齿凸起;28-双层压板式夹具的第二层圆形夹板的带齿凹槽;29-双层压板式夹具的第四层圆形夹板;30-外层索体;31-双层压板式夹具的第三层圆形夹板的索槽;32-双层压板式夹具的第四层圆形夹板的螺孔;33-双层压板式夹具的第四层圆形夹板的螺母。In the figure: 1-ring truss under compression; 2-inner ring rod; 3-upper outer ring rod; 4-lower outer ring rod; 5-vertical rod; 6-outer oblique rod; 7-middle oblique rod; 8-ear plate; 9-upper chord stabilizing cable; 10-middle strut; 11-lower chord load-bearing cable; 12-anchor pin; 13-double-layer clamp node; 14-strut pin; One layer of circular plywood; 16-the lower ear plate of the first layer of the double-layer laminated clamp; 17-the ear plate of the middle strut; 18-the second circular splint of the double-layered clamp; Layer cable body; 20-the cable groove of the first round plywood of the double-layer laminated clamp; 21-the bolt of the first circular splint of the double-layer laminated clamp; 22-the first layer of the double-layer laminated clamp The screw hole of the circular splint; 23-the nut of the first circular splint of the double laminated clamp; 24-the third circular splint of the double laminated clamp; 25-the third layer of the double laminated clamp The screw hole of the circular splint; 26-the bolt of the third circular splint of the double laminated clamp; 27-the toothed protrusion of the third circular clamp of the double laminated clamp; 28-the double laminated clamp The toothed groove of the second circular splint of the fixture; 29-the fourth circular splint of the double laminated fixture; 30-the outer cable body; 31-the third circular splint of the double laminated fixture The cable groove of; 32-the screw hole of the fourth layer of circular splint of the double-layer laminated clamp; the nut of the fourth layer of circular splint of 33-double-layer laminated clamp.

具体实施方式Detailed ways

如图1-19所示,本发明的环形交叉索桁架结构的安装方法具体如下:As shown in Figure 1-19, the installation method of the circular cross cable truss structure of the present invention is specifically as follows:

主要由索桁架结构和环形受压桁架1两部分组成,环形受压桁架1为索桁架结构部分提供水平约束,索桁架结构和环形受压桁架1通过销接式连接节点连接;索桁架结构由多榀平面鱼腹式索桁架交叉组合而成中央开敞、周边覆盖屋面的环形交叉索桁架结构,平面鱼腹式索桁架由上弦稳定索9、中间撑杆10、下弦承重索11构成,中间撑杆10连接上弦稳定索9与下弦承重索11;所述的索桁架结构的多条上弦稳定索9或下弦承重索11交叉部位采用双层压板式夹具节点13,双层压板式夹具节点13与中间撑杆10采用销式连接。环形受压桁架1为三角形的空间桁架结构,主要由三根圆管型环杆和多根圆管型腹杆组成。环杆和腹杆采用相贯焊接节点连接。上弦稳定索9和下弦承重索11由索体和锚具组成,索体两端设有锚具。其中,索体采用Galfan镀层拉索,锚具采用叉耳套筒调节式锚具,索桁架结构不少于5榀。It is mainly composed of two parts: the cable truss structure and the ring compression truss 1. The ring compression truss 1 provides horizontal constraints for the cable truss structure. A circular cross cable truss structure with an open center and covered roofs around is formed by the cross combination of multiple planar fish-belly cable trusses. The strut 10 connects the upper chord stabilizing cables 9 and the lower chord load-bearing cables 11; the intersection of multiple upper chord stabilizing cables 9 or the lower chord load-bearing cables 11 of the cable truss structure adopts double-layer laminated clamp nodes 13, and double-layer laminated clamp nodes 13 Adopt pin type connection with the middle strut 10. The annular compression truss 1 is a triangular space truss structure, mainly composed of three circular tubular ring bars and multiple circular tubular web bars. The ring rod and the web rod are connected by intersecting welded joints. The upper chord stabilizing cable 9 and the lower chord load-bearing cable 11 are composed of a cable body and an anchor, and the two ends of the cable body are provided with anchors. Among them, the cable body adopts Galfan-coated cables, the anchors adopt fork lug sleeve adjustable anchorages, and the cable truss structure is not less than 5 trusses.

上述环形交叉索桁架结构的具体安装方法为:The specific installation method of the above circular cross cable truss structure is as follows:

步骤一:在工厂预制环形受压桁架1:首先,将环形受压桁架1划分成若干个规格完全相同的区段,每个区段主要由内环杆2、上外环杆3、下外环杆4、竖杆5、外斜杆6、中部斜杆7、耳板8组成三角形截面立体桁架,在受压桁架区段上焊接耳板8,然后,在每个区段边缘构件上预留出焊接接口,以方便现场拼接;加工完毕,通过卡车分段运往施工现场进行安装。环形受压桁架外观仅以图1为例,形式不限于此;Step 1: Prefabricate the ring-shaped compression truss 1 in the factory: firstly, divide the ring-shaped compression truss 1 into several sections with identical specifications, and each section is mainly composed of the inner ring rod 2, the upper outer ring rod 3, the lower outer ring rod Ring bar 4, vertical bar 5, outer slanting bar 6, middle slanting bar 7, and ear plate 8 form a three-dimensional truss with a triangular cross-section. The ear plate 8 is welded on the section of the truss under pressure, and then pre- The welding interface is reserved to facilitate on-site splicing; after processing, it is transported to the construction site by truck in sections for installation. The appearance of the annular compression truss is only shown in Figure 1 as an example, and the form is not limited to this;

步骤二:运到安装现场后,用汽车吊将受压桁架区段吊到预定位置后进行临时固定,待所有区段都吊装完毕,对每个区段的位置进行微调,使每个区段边缘的接口能很好吻合,当所有接口吻合后,对结构进行现场焊接,形成完整的环形受压桁架1;环形受压桁架1拼接完毕后,将其焊接到基座的预埋钢板上,进行永久性固定;Step 2: After transporting to the installation site, hoist the compression truss section to the predetermined position with a truck crane and fix it temporarily. After all the sections are hoisted, fine-tune the position of each section so that each section The joints on the edges can be well matched. When all the joints are well matched, the structure is welded on site to form a complete ring-shaped compression truss 1; be permanently fixed;

步骤三:在工厂预制拉索上弦稳定索9、中间撑杆10、下弦承重索11和双层压板式夹具节点13,运到现场安装。预制完成后,根据图纸在索的交叉节点部位做好标记,方便安装双层压板式夹具13;Step 3: Prefabricate the upper chord stabilizing cable 9, the middle strut 10, the lower chord load-bearing cable 11 and the double-layer laminated clamp node 13 in the factory, and transport them to the site for installation. After the prefabrication is completed, mark the intersection nodes of the cables according to the drawings to facilitate the installation of double-layer laminated clamps 13;

步骤四:安装上弦稳定索9:挂索前首先在环形受压桁架的耳板下方搭设脚手架,设置工人操作平台。利用起重机和施工专用吊篮将上弦稳定索9的索头及施工工具等吊至施工平台。由工人穿销轴,将稳定索的索头安装在受压桁架1的耳板8处(固定端)。吊装时采用专门设计的索夹夹持稳定索进行吊装,以免损坏拉索外保护套。由卷扬机牵引拉索张拉端到距离另一端桁架耳板8约2m处,再利用工装设备及千斤顶牵引拉索张拉端就位,由工人穿销钉12将稳定索的另一端固定在耳板处。此时上弦稳定索9处于松弛状态。选定一个耳板8为初始安装点,首先安装该耳板8上的两根稳定索,完成后按顺时针方向依次安装其他稳定索,后安装的稳定索处于已安装的索系的最下方,依此决定相对位置;Step 4: Install the upper chord stabilization cable 9: Before hanging the cable, first set up a scaffold under the ear plate of the ring compression truss, and set up a worker's operating platform. Utilize the crane and the special hanging basket for construction to hoist the cable head and construction tools of the upper string stabilizing cable 9 to the construction platform. The worker wears the pin shaft, and installs the cable head of the stabilizing cable on the ear plate 8 (fixed end) of the compression truss 1 . When hoisting, specially designed cable clamps are used to clamp the stable cable for hoisting, so as not to damage the outer protective sleeve of the cable. Pull the tension end of the cable by the hoist to the distance of about 2m from the ear plate 8 of the truss at the other end, then use the tooling equipment and the jack to pull the tension end of the cable into place, and fix the other end of the stabilizing cable to the ear plate by the worker through the pin 12 place. This moment, upper string stabilizing cable 9 is in slack state. Select a lug plate 8 as the initial installation point, first install the two stabilizing cables on the lug plate 8, and then install other stabilizing cables in a clockwise direction after completion, and the stabilizing cables installed last are at the bottom of the installed cable systems , so as to determine the relative position;

步骤五:安装上弦稳定索9的双层压板式夹具节点13:全部上弦稳定索9安装完成后,按照安装稳定索的顺序安装该索上的所有双层压板式夹具13。首先安装双层夹板式夹具的第一层圆形夹板15和第二层圆形夹板18,将内层索19置于第一层圆形夹板的索槽20处,将螺栓21穿过第一层圆形夹板15上预留的两个螺孔22,螺栓21头部在第一层圆形夹板15上侧、螺母23在下侧,此时不拧螺母23。第二层圆形夹板18从中间分成两块,第二层圆形夹板18就位后,拧动第一层圆形夹板15下侧的螺母23,轻轻夹紧第一、二层圆形夹板15、18,但允许所夹持的内层索19滑移。安装第二层圆形夹板18时并不急于将两块半圆形夹板贴合,待第二层与第三层圆形夹板18、24调整角度后再贴合。第三层圆形夹板24上设有两处螺孔25,首先将螺栓26穿过第三层圆形夹板的螺孔25,螺栓26端头位于第三层圆形夹板24下侧,然后将第三层圆形夹板24的带齿凸起27置于第二层圆形夹板18的带齿凹槽28中。通过第二、三层圆形夹板18、24边缘的刻度调整拉索角度后,将第二层圆形夹板18的两块半圆形夹板卡紧贴合,此时第二、三层圆形夹板18、24的齿咬合在一起,两层拉索形成的角度确定,节点便无法转动。将外层索30置于第三层圆形夹板24的索槽31处,第三层圆形夹板24上事先放置了螺栓26,将第四层圆形夹板29的螺孔32对准螺栓26与第三层圆形夹板24贴合,此时在第四层圆形夹板29外侧安装螺母33并轻轻拧紧,但允许外层索30沿索槽31滑移。按照顺时针方向依次安装稳定索交叉节点处的双层压板式夹具13;Step 5: Install the double-layer laminated clamp nodes 13 of the upper string stabilizing cables 9: After all the upper string stabilizing cables 9 are installed, install all the double-layer laminated clamps 13 on the cables according to the order of installing the stabilizing cables. First install the first layer of circular splint 15 and the second layer of circular splint 18 of the double-layer splint type clamp, place the inner layer cable 19 at the cable groove 20 of the first layer of circular splint, and pass the bolt 21 through the first layer of circular splint. Two screw holes 22 reserved on the layer circular clamping plate 15, bolt 21 heads are on the first layer of circular clamping plate 15 upper side, and nut 23 is on the lower side, and now the nut 23 is not screwed. The second layer of circular splint 18 is divided into two pieces from the middle. After the second layer of circular splint 18 is in place, turn the nut 23 on the lower side of the first layer of circular splint 15 to gently clamp the first and second layers of circular splints. The splints 15, 18, but allow the clamped inner rope 19 to slip. When the second layer of circular splints 18 are installed, they are not in a hurry to fit the two semicircular splints together. After the second layer and the third layer of circular splints 18 and 24 adjust their angles, they will be fitted together. The third layer of circular splint 24 is provided with two screw holes 25, at first the bolt 26 is passed through the screw hole 25 of the third layer of circular splint, the bolt 26 ends are positioned at the third layer of circular splint 24 lower side, and then The toothed protrusion 27 of the third layer of circular splint 24 is placed in the toothed groove 28 of the second layer of circular splint 18 . After adjusting the cable angle through the scales on the edges of the second and third layers of circular splints 18 and 24, the two semicircular splints of the second layer of circular splint 18 are clamped and fitted together. At this time, the second and third layers of circular splints The teeth of clamping plates 18, 24 are engaged together, and the angle formed by the two layers of stay cables is determined, and the node just cannot rotate. Place the outer layer cable 30 at the cable groove 31 of the third layer of circular splint 24, the third layer of circular splint 24 has placed the bolt 26 in advance, and align the screw hole 32 of the fourth layer of circular splint 29 with the bolt 26 Fitted with the third layer of circular splint 24, at this moment, nut 33 is installed on the outside of the fourth layer of circular splint 29 and tightened slightly, but the outer layer rope 30 is allowed to slide along the cable groove 31. Install the double-layer laminated clamps 13 at the intersection nodes of the stabilizing cables in a clockwise direction;

步骤六:安装中间撑杆10和下弦承重索11的双层压板式夹具节点13:在夹具的第一层圆形夹板下侧设有耳板16,中间撑杆10上部同样设有耳板17,将两者耳板16、17的预留孔对齐,撑杆销钉14穿过预留孔将二者固定。以同样的方法在撑杆10下端安装承重索11的双层压板式夹具13的第一层圆形夹板15,将二者的耳板预留孔对齐,撑杆销钉14穿过预留孔将二者固定。此时中间撑杆10处于自由悬空状态;Step 6: Install the double-layer laminate clamp node 13 of the intermediate support bar 10 and the lower chord load-bearing cable 11: set the lug plate 16 on the lower side of the first round plywood of the fixture, and the upper part of the intermediate support bar 10 is also provided with the ear plate 17 , align the reserved holes of the ear plates 16, 17, and the strut pin 14 passes through the reserved holes to fix the two. In the same way, install the first layer of circular plywood 15 of the double-layer clamp 13 of the load-bearing cable 11 at the lower end of the strut 10, align the reserved holes of the lug plates of the two, and the strut pin 14 will pass through the reserved hole. Both are fixed. At this moment, the middle strut 10 is in a freely suspended state;

步骤七:安装下弦承重索11:安装下弦承重索11的方法与安装上弦稳定索9的方法相同,将下弦承重索11的固定端通过耳板8与受压桁架1固定,由卷扬机牵引拉索张拉端到距离另一端桁架耳板8约2m处,再利用工装设备及千斤顶牵引钢索张拉端就位,由工人穿销轴将承重索11的另一端固定在耳板8处。按照顺时针方向依次安装每个耳板8处的两根承重索11。承重索11安装完成后,在标记节点部位安装双层压板式夹具节点13的第二层圆形夹板18,将夹板分成两块,第二层圆形夹板18就位后,拧动第一层圆形夹板15下侧的螺母23,轻轻夹紧第一、二层圆形夹板15、18,但允许所夹持的内层索19滑移。将第三层圆形夹板24的带齿凸起27置于第二层圆形夹板18的带齿凹槽28中。通过第二、三层圆形夹板18、24边缘的刻度调整拉索角度后,将第二层圆形夹板18的两块半圆形夹板卡紧贴合,节点便无法转动。将外层索30置于第三层圆形夹板24的索槽31处,第三层圆形夹板24上事先放置了螺栓26,将第四层圆形夹板29的螺孔32对准螺栓26与第三层圆形夹板24贴合,此时在第四层圆形夹板29外侧安装螺母33并轻轻拧紧,但允许外层索30沿索槽31滑移。此时索桁架结构中的所有拉索处于松弛状态,不能承受外荷载;Step 7: Install the lower chord load-bearing cable 11: the method of installing the lower chord load-bearing cable 11 is the same as the method for installing the upper chord stabilization cable 9, fix the fixed end of the lower chord load-bearing cable 11 to the compression truss 1 through the ear plate 8, and pull the cable by the hoist The tension end is about 2m away from the truss ear plate 8 at the other end, and then the tooling equipment and jacks are used to pull the tension end of the steel cable into place, and the other end of the load-bearing cable 11 is fixed to the ear plate 8 by the worker through the pin shaft. Install two load-bearing cables 11 at each ear plate 8 in a clockwise direction. After the load-bearing cable 11 is installed, install the second layer of circular plywood 18 of the double-layer laminated clamp node 13 at the marked node position, divide the plywood into two pieces, and after the second layer of circular splint 18 is in place, twist the first layer The nut 23 on the lower side of the circular splint 15 gently clamps the first and second layers of the circular splint 15,18, but allows the clamped inner layer cable 19 to slide. Put the toothed protrusion 27 of the third layer of circular splint 24 into the toothed groove 28 of the second layer of circular splint 18 . After the scales on the edges of the second and third layers of circular splints 18 and 24 are used to adjust the cable angle, the two semicircular splints of the second layer of circular splints 18 are fastened together so that the nodes cannot rotate. Place the outer layer cable 30 at the cable groove 31 of the third layer of circular splint 24, the third layer of circular splint 24 has placed the bolt 26 in advance, and align the screw hole 32 of the fourth layer of circular splint 29 with the bolt 26 Fitted with the third layer of circular splint 24, at this moment, nut 33 is installed on the outside of the fourth layer of circular splint 29 and tightened slightly, but the outer layer rope 30 is allowed to slide along the cable groove 31. At this time, all the cables in the cable truss structure are in a relaxed state and cannot bear external loads;

步骤八:施加预应力:待全部索体与双层压板式夹具节点13安装完毕之后,准备对索体施加预应力。每根索体的张拉,采用两台千斤顶并联同步张拉的方式,在节点处安装的张拉反力装置必须牢固可靠并且易于拆卸。张拉时考虑到索体对外部环形受压桁架1的影响,最好采用对称张拉的方式来控制环形受压桁架的变形,以16根索的环形交叉索桁架为例,以其中四根绕形心对称的索体为一批,分批分级进行张拉。首先进行第一级张拉,使所有索体初步张紧。同时张拉绕形心对称的第一批四根下弦承重索11,张拉力控制在目标索力的10%。张拉完成后,以顺时针方向依次张拉其余各批下弦承重索11。下弦承重索11张拉完毕后,上弦稳定索9采用同样的张拉方式,以四根索体为一批,顺时针依次张拉到目标索力的10%。以同样的方法进行第二、三级张拉,首先张拉下弦承重索11,以四根承重索为一批,顺时针方向依次张拉至目标索力的30%和70%,完成后再依次张拉上弦稳定索9至目标索力的30%和70%。第四级采用超张拉的方式,以抵消预应力损失,张拉方式与上相同。先张拉下弦承重索11,再张拉上弦稳定索9,使索力达到目标索力的105%。张拉过程中要注意采用双重控制,以张拉力控制为主,以变形控制为辅。张拉过程中,张拉力和变形值都必须在规范的要求范围内才能继续张拉,否则需停止张拉,排除问题后才能继续进行。Step 8: Applying prestress: After all the cable bodies and the double-layer laminated clamp nodes 13 are installed, it is ready to apply prestress to the cable body. The tensioning of each cable body adopts the method of parallel synchronous tensioning of two jacks, and the tensioning reaction device installed at the node must be firm, reliable and easy to disassemble. Considering the influence of the cable body on the external annular compression truss 1 during tensioning, it is best to use symmetrical tensioning to control the deformation of the annular compression truss. Taking a circular cross-cable truss with 16 cables as an example, four of them The cable bodies that are symmetrical around the centroid are divided into one batch, and tensioned in batches and graded. Firstly, the first level of tension is carried out to make all the cable bodies preliminarily tensioned. At the same time, the first batch of four lower string load-bearing cables 11 that are symmetrical around the centroid are stretched, and the tension is controlled at 10% of the target cable force. After the stretching is completed, the remaining batches of lower string load-bearing cables 11 are sequentially stretched in a clockwise direction. After the lower string load-bearing cable 11 is fully stretched, the upper string stabilizer cable 9 adopts the same stretching method, with four cable bodies as a group, and sequentially stretched clockwise to 10% of the target cable force. Carry out the second and third stages of tensioning in the same way. First, stretch the lower string load-bearing cables 11. Take four load-bearing cables as a batch and stretch them clockwise to 30% and 70% of the target cable force. Stretch the upper string stabilizing cable 9 to 30% and 70% of the target cable force in turn. The fourth stage adopts the way of super tensioning to offset the loss of prestress, and the way of tensioning is the same as above. First stretch the lower string load-bearing cable 11, and then stretch the upper string stable cable 9, so that the cable force reaches 105% of the target cable force. During the stretching process, attention should be paid to the use of dual control, with tension control as the main control and deformation control as the supplement. During the stretching process, the tension and deformation values must be within the required range of the specification to continue the stretching, otherwise the stretching needs to be stopped, and the problem can only be continued after troubleshooting.

步骤九:夹紧双层压板式夹具节点13:待全部索体张拉完毕后,对各个节点进行检查,微调。确认无误之后拧紧六角螺栓33将双层压板式夹具节点13的夹板15夹紧,将上弦稳定索9、下弦承重索11固定在双层压板式夹具节点13处无法滑移,即安装完毕。Step 9: Clamping node 13 of the double-layer laminated clamp: After all the cable bodies are stretched, check and fine-tune each node. After confirming that it is correct, tighten the hexagonal bolt 33 to clamp the splint 15 of the double-layer clamp node 13, and fix the upper string stability cable 9 and the lower string load-bearing cable 11 to the double-layer clamp node 13 so that they cannot slip, that is, the installation is complete.

以上是本发明的一个典型实施例,本发明的实施不限于此。The above is a typical embodiment of the present invention, and the practice of the present invention is not limited thereto.

Claims (9)

1. the mounting method of a roundabout Cable Truss Structure, described roundabout Cable Truss Structure is primarily of Cable Truss Structure and annular pressurized truss (1) two parts composition, annular pressurized truss (1) provides horizontal restraint for Cable Truss Structure part, and Cable Truss Structure is connected by pin joint formula connected node with annular pressurized truss (1); Described Cable Truss Structure forms by many Pin plane fish-bellied type cable truss combined crosswise the roundabout Cable Truss Structure that central authorities open wide, periphery covers roofing, described plane fish-bellied type cable truss is made up of the steadying line that winds up (9), middle strut (10), lower edge track cable (11), and middle strut (10) connects wind up steadying line (9) and lower edge track cable (11); Many the steadying lines that wind up (9) of described Cable Truss Structure or lower edge track cable (11) crossover sites adopt double-deck presser type fixture node (13), and double-deck presser type fixture node (13) adopts pin to be connected with middle strut (10); Annular pressurized truss (1) is leg-of-mutton space truss structure, and primarily of three tubular type ring bars and Duo Gen tubular type web member composition, ring bar and web member adopt related subgroup node to be connected; Wind up steadying line (9) and lower edge track cable (11) is made up of cable body and ground tackle, and cable body two ends are provided with ground tackle, it is characterized in that: the mounting method of described roundabout Cable Truss Structure is as follows:
Step one: be prefabricated in the factory annular pressurized truss (1);
Step 2: after transporting to erecting bed, carry out temporary fixed after annular each section of pressurized truss (1) being hung to precalculated position with mobile crane, treat all sections all rigging outs, the position of each section is finely tuned, the interface of each section edge can be coincide very well, after total interface coincide, Site Welding is carried out to structure, forms complete annular pressurized truss (1); After annular pressurized truss (1) splicing, be welded on the pre-embedded steel slab of pedestal, carried out permanent fixing;
Step 3: the drag-line that is prefabricated in the factory winds up steadying line (9), middle strut (10), lower edge track cable (11) and double-deck presser type fixture node (13), transports to in-site installation; Prefabricated complete after, carry out mark according to drawing at the crossover node position of rope, convenient double-deck presser type fixture node (13) be installed;
Step 4: install the steadying line (9) that winds up;
Step 5: the double-deck presser type fixture node (13) of installing the steadying line (9) that winds up;
Step 6: the double-deck presser type fixture node (13) of strut (10) and lower edge track cable (11) in the middle of installing;
Step 7: install lower edge track cable (11);
Step 8: Shi Hanzhang: after treating that whole cable body and double-deck presser type fixture node (13) install, prepare cable body Shi Hanzhang;
Step 9: clamp double-deck presser type fixture node (13).
2. the mounting method of a kind of roundabout Cable Truss Structure according to claim 1, it is characterized in that: the concrete steps of described step one are: first, annular pressurized truss (1) is divided into the identical section of several specifications, each section is primarily of inner ring bar (2), upper outer shroud bar (3), lower outer shroud bar (4), montant (5), outer brace (6), middle part brace (7), otic placode (8) composition triangular-section space truss, pressurized truss section welds otic placode (8), then, each section edge component reserves welding junction, to facilitate on-the-spot splicing, completion of processing, transports job site to by truck segmentation and installs.
3. the mounting method of a kind of roundabout Cable Truss Structure according to claim 2, it is characterized in that: the concrete steps of described step 4 are: before hanging cable, first below the otic placode of annular pressurized truss (1), set up scaffold, operative's platform is set, utilize crane and construction hanging basket that the rope head of the steadying line that winds up (9) and construction tool are winched to operation platform, wear bearing pin by workman, the rope head of the steadying line that winds up (9) is arranged on otic placode (8) place of annular pressurized truss (1); Adopt cord clip to clamp the steadying line (9) that winds up during lifting to lift, in order to avoid damage steadying line (9) outer jointing jacket that winds up; Steadying line (9) stretching end that winds up is drawn to distance other end truss otic placode (8) 2m by hoist engine, it is in place that recycling tooling device and jack draw steadying line (9) stretching end that winds up, wear pin (12) by workman and the other end of the steadying line that winds up (9) is fixed on otic placode (8), the steadying line (9) that now winds up is in relaxed state; A selected otic placode (8) is initial mounting point, two steadying lines that wind up (9) on this otic placode (8) are first installed, other steadying lines that wind up (9) are installed after completing in the direction of the clock successively, the steadying line that winds up (9) of rear installation is in the bottom of the mounted steadying line that winds up (9), determines relative position according to this.
4. the mounting method of a kind of roundabout Cable Truss Structure according to claim 3, it is characterized in that: the concrete steps of described step 5 are: after the steadying line that all winds up (9) installation, according to the wind up order of steadying line (9) of installation, all double-deck presser type fixture node (13) on this rope is installed, described double-deck presser type fixture node (13) comprises four layers of circular clamping plate (15, 18, 24, 29), bolt (21, 26) and otic placode (16), circular clamping plate (15) downside of first floor is provided with an otic placode (16), first and second layer of circular clamping plate (15,18) steps up internal layer rope (19) by bolt (21), third and fourth layer of circular clamping plate (24,29) clamps outer rope (30) by bolt (26), circular clamping plate (18) inner side of the second layer is provided with band mark of mouth groove (28), circular clamping plate (24) inner side of third layer is provided with band tooth projection (27), and band mark of mouth groove (28) and band tooth projection (27) can be inlayed thus play the effect of fixed angle and node resistance to plucking, the circular clamping plate (15) of first floor and the circular clamping plate (18) of the second layer of Double-layer clamp board-like fixture node (13) are first installed during installation, the internal layer rope (19) of the steadying line that winds up is placed in rope groove (20) place of the circular clamping plate (15) of first floor, by bolt (21) through upper two the reserved screws (22) of the circular clamping plate (15) of first floor, bolt (21) head at circular clamping plate (15) upside of first floor, nut (23) in downside, now not nutting (23), the circular clamping plate (18) of the second layer are divided into two pieces from centre, after the circular clamping plate (18) of the second layer are in place, turn the nut (23) of circular clamping plate (15) downside of first floor, clamp first and second layer of circular clamping plate (15,18) gently, but internal layer rope (19) slippage clamped by allowing, be in no hurry to when the second layer circular clamping plate (18) are installed, by two pieces of semicircle clamping plate laminatings, fit again after the second layer and the circular clamping plate (18,24) of third layer adjust angle, the circular clamping plate (24) of third layer are provided with two place's screws (25), first by the screw (25) of bolt (26) through the circular clamping plate of third layer, bolt (26) termination is positioned at circular clamping plate (24) downside of third layer, then the band tooth projection (27) of circular for third layer clamping plate (24) is placed in the band mark of mouth groove (28) of the circular clamping plate (18) of the second layer, after the scale adjustment drag-line angle at second and third layer of circular clamping plate (18,24) edge, by two pieces of semicircle clamping plate clampings laminating of circular for second layer clamping plate (18), now the tooth of second and third layer of circular clamping plate (18,24) is interlocked, the angle that two-layer drag-line is formed is determined, node just cannot rotate, the outer rope (30) of the steadying line that winds up is placed in rope groove (31) place of the circular clamping plate (24) of third layer, the circular clamping plate (24) of third layer placed bolt (26) in advance, the screw (32) of the 4th layer of circular clamping plate (29) is aimed at bolt (26) to fit with the circular clamping plate (24) of third layer, now tighten gently the 4th layer of circular clamping plate (29) outside mounting nuts (33), but allow outer rope (30) along rope groove (31) slippage, the double-deck presser type fixture node (13) at steadying line crossover node place is installed successively according to clockwise direction.
5. the mounting method of a kind of roundabout Cable Truss Structure according to claim 4, it is characterized in that: the concrete steps of described step 6 are: on the downside of the circular clamping plate of the first floor of double-deck presser type fixture node (13), be provided with otic placode (16), middle strut (10) top is provided with otic placode (17) equally, by the alignment of the preformed hole of both otic placodes (16,17), the two fixes through preformed hole by strut pin (14); The circular clamping plate (15) of first floor of the double-deck presser type fixture node (13) of lower edge track cable (11) are installed in strut (10) lower end in the same way, the otic placode preformed hole of the two is alignd, the two fixes through preformed hole by strut pin (14), and now, strut (10) is in free vacant state.
6. the mounting method of a kind of roundabout Cable Truss Structure according to claim 5, it is characterized in that: the concrete steps of described step 7 are: the wind up method of steadying line (9) of the method for lower edge track cable (11) and installation of installing is identical, the fixed end of lower edge track cable (11) is fixed by otic placode (8) and annular pressurized truss (1), lower edge track cable (11) stretching end is drawn to distance other end truss otic placode (8) 2m by hoist engine, it is in place that recycling tooling device and jack draw lower edge track cable (11) stretching end, wear bearing pin by workman and the other end of lower edge track cable (11) is fixed on otic placode (8), two lower edge track cables (11) at each otic placode (8) place are installed successively according to clockwise direction, after lower edge track cable (11) installation, the circular clamping plate (18) of the second layer of double-deck presser type fixture node (13) are installed at flag node position, clamping plate are divided into two pieces, after the circular clamping plate (18) of the second layer are in place, turn the nut (23) of circular clamping plate (15) downside of first floor, clamp first and second layer of circular clamping plate (15,18) gently, but internal layer rope (19) slippage of lower edge track cable (11) clamped by allowing, the band tooth projection (27) of circular for third layer clamping plate (24) is placed in the band mark of mouth groove (28) of the circular clamping plate (18) of the second layer, after the scale adjustment drag-line angle at second and third layer of circular clamping plate (18,24) edge, by two pieces of semicircle clamping plate clampings laminating of circular for second layer clamping plate (18), node just cannot rotate, the outer rope (30) of lower edge track cable (11) is placed in rope groove (31) place of the circular clamping plate (24) of third layer, the circular clamping plate (24) of third layer placed bolt (26) in advance, the screw (32) of the 4th layer of circular clamping plate (29) is aimed at bolt (26) to fit with the circular clamping plate (24) of third layer, now tighten gently the 4th layer of circular clamping plate (29) outside mounting nuts (33), but allow outer rope (30) along rope groove (31) slippage, all drag-lines now in Cable Truss Structure are in relaxed state, external load can not be born.
7. the mounting method of a kind of roundabout Cable Truss Structure according to claim 6, it is characterized in that: the concrete steps of described step 8 are: the stretch-draw of every root cable body, adopt the mode of two jack synchronous tensions in parallel, the stretch-draw counterforce device installed at Nodes must be solid and reliable and be easy to dismantle; The impact of cable body on outer annular pressurized truss (1) is considered during stretch-draw, adopt the mode of symmetrical stretch-draw to control the distortion of annular pressurized truss, with fixed-direction grading tension in batches, stretching process is divided into level Four, first order stretch-draw is to 10% of target Suo Li, second level stretch-draw to 30% of target Suo Li, third level stretch-draw to 70% of target Suo Li, fourth stage ultra stretching to target Suo Li 105% to offset loss of prestress.
8. the mounting method of a kind of roundabout Cable Truss Structure according to claim 7, it is characterized in that: the concrete steps of described step 9 are: after treating whole cable body stretch-draw, each node is checked, fine setting, confirm that errorless hex bolts of tightening afterwards is by circular for the first floor of double-deck presser type fixture node (13) clamping plate (15) clamping, to wind up steadying line (9), lower edge track cable (11) be fixed on double-deck presser type fixture node (13) place cannot slippage, namely install.
9. the mounting method of a kind of roundabout Cable Truss Structure according to claim 1, is characterized in that: described cable body adopts Galfan coating drag-line, and described ground tackle adopts fork ear muff cylinder adjustable type ground tackle, and described Cable Truss Structure is no less than 5 Pin.
CN201310025059.1A 2013-01-23 2013-01-23 Annular crossing funicular truss structure mounting method Expired - Fee Related CN103061520B (en)

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