Background technology
Cigarette glue comprises packaging glue, connects the shaping glue of mouth glue, overlapping glue and mouth rod, the shaping glue of mouth rod is the tackiness agent for bond in cigarette filter production process the third fine fiber yarn and/or tow, basic performance index are as follows: viscosity is about 2000-2200mPa.s, and pH value is generally 4-7.Known by literature search, for the research of the shaping glue of mouth rod, mostly concentrate on jealous, the elimination peculiar smell aspect of improving propene fibre filter stick, as patent application CN90102340, CN99121623 and CN02128960 etc.
And about mouth rod shaping glue tack, viscosity stability and water tolerance report also fewer.The shaping glue of mouth rod is mainly based on EVA (EVA) class or PVAc (polyvinyl acetate (PVA)) class latex.PVAc latex, when viscosity is bigger than normal, there will be glue thickness, not easily the shortcoming such as flowing, and can harden by low temperature effect and become fragile; The solid content of VAE class latex is relatively high, good fluidity, be applicable to the cigarette that bonds, but viscosity is on the low side.If can gather the advantage of two kinds of latexes, just can obtain modest viscosity, solid content is high and tack good, and rate of drying is fast, can be used for the cigarette glue in high speed cigarette equipment.Under polyvinyl alcohol (hereinafter referred to as PVA) is as the condition of protective colloid, PVAc is polymerized to as patent application CN92109062 have employed VAc monomer; and add appropriate VAE emulsion in order to improve the viscosity and mobility etc. of colloid; but this kind of colloid is only applicable to the cigarette machine that the speed of a motor vehicle is greater than 6000/minute, and containing the harmful material of phthalic ester plasticizer.
The present invention is based on above research, provide that a kind of environmental protection, tack and viscosity stability are good, excellent water resistance, be applicable to the shaping glue of mouth rod of high-speed cigarette machine.
Summary of the invention
The present invention by a large amount of EVA emulsions as base-material; aminoresin is utilized to carry out end-blocking to the hydroxyl of protective colloid PVA; and add environment-friendly plasticizer and the maleated rosin that can improve viscosity stability; the obtained shaping glue environmental protection of mouth rod, tack is good and viscosity stability is good, excellent water resistance, is applicable to high-speed cigarette machine.
To achieve these goals, the present invention adopts following scheme:
The shaping glue of water-fast environment-friendly type mouth rod, be made up of the proportioning raw materials containing following weight content:
Described EVA is commercially available model is BJ707, and solid content is 55%;
Described environment-friendly plasticizer is tributyl citrate or epoxy soybean oil;
Described PVA is self-control PVA, and form according to 2:1 ratio mixed dissolution by 1788 and 1799, solid content is 15%;
Described emulsifying agent be in OP-10 or TX-10 any one or mix with arbitrary proportion;
Described pH adjusting agent is that in sodium malate, sodium bicarbonate and SODIUM PHOSPHATE, MONOBASIC, any one mixes with arbitrary proportion;
Described defoamer is ethanol, and ethanol does not only have the special odor of other alcohols, has again excellent defoaming effect simultaneously.
The present invention also discloses the preparation method of the water-fast shaping glue of environment-friendly type mouth rod further, in accordance with the following steps:
1. the PVA getting 18-23% joins in sealed vessel, open stirrer, setting stirring velocity is 80-150 rev/min, opens heater switch, treat that temperature rises to 100-105 DEG C, open the aminoresin that charging opening adds 3-6% successively in container, the maleated rosin of 3-5%, immediately closes charging opening, continue to stir under maintenance Current Temperatures condition, until maleated rosin all dissolves, leave standstill the rear discharging of cooling, be designated as adhesive A.
2. the EVA getting 62-69% joins in stainless steel vessel, add the environment-friendly plasticizer of 3-5%, open and stir, stirring velocity is after 50-120 rev/min, 0.5-1 hour, continue to add adhesive A in container, the emulsifying agent of 1.8-2.7%, the defoamer of 0.02-0.04%, the pH adjusting agent of 0.05-0.2%, adjustment stirring velocity is 130-200 rev/min, stirs discharging after 1-1.5 hour.
The shaping glue of mouth rod obtained by above scheme is owing to employing environment-friendly plasticizer and carrying out hydroxy-end capped with aminoresin to PVA, have the advantages that environmental protection, tack and viscosity stability are good, viscosity can reach 2000-2200mPas, solid content is 47-49%, meet the performance requriements of the shaping glue of environmental protection mouth rod, excellent water resistance, is applicable to high-speed cigarette machine.
The shaping glue of environment-friendly type mouth of the present invention rod after testing after, each performance index are as follows:
Embodiment
Embodiment 1
1. the PVA getting 20.4kg joins in sealed vessel, open stirrer, setting stirring velocity is 120 revs/min, opens heater switch, treat that temperature rises to 102 DEG C, open the aminoresin that charging opening adds 5kg successively in container, the maleated rosin of 3.5kg, immediately closes charging opening, continue to stir under maintenance Current Temperatures condition, until maleated rosin all dissolves, leave standstill the rear discharging of cooling, be designated as adhesive A.
2. the EVA emulsion of getting 65kg joins in stainless steel vessel, add the environment-friendly plasticizer of 4kg, open and stir, stirring velocity is 120 revs/min, after 0.8 hour, continue to add adhesive A in container, the emulsifying agent of 1kg, the defoamer of 0.02kg, the pH adjusting agent of 0.08kg, adjustment stirring velocity is 150 revs/min, stirs discharging after 1 hour.
Embodiment 2
1. the PVA getting 40kg joins in sealed vessel, open stirrer, setting stirring velocity is 150 revs/min, opens heater switch, treat that temperature rises to 105 DEG C, open the aminoresin that charging opening adds 9kg successively in container, the maleated rosin of 6.8kg, immediately closes charging opening, continue to stir under maintenance Current Temperatures condition, until maleated rosin all dissolves, leave standstill the rear discharging of cooling, be designated as adhesive A.
2. the EVA emulsion of getting 133kg joins in stainless steel vessel, add the environment-friendly plasticizer of 6kg, open and stir, stirring velocity is 120 revs/min, after 1 hour, continue to add adhesive A in container, the emulsifying agent of 5kg, the defoamer of 0.08kg, the pH adjusting agent of 0.12kg, adjustment stirring velocity is 200 revs/min, stirs discharging after 1.5 hours.
Embodiment 3
1. the PVA getting 20.84kg joins in sealed vessel, open stirrer, setting stirring velocity is 100 revs/min, opens heater switch, treat that temperature rises to 104 DEG C, open the aminoresin that charging opening adds 4kg successively in container, the maleated rosin of 3kg, immediately closes charging opening, continue to stir under maintenance Current Temperatures condition, until maleated rosin all dissolves, leave standstill the rear discharging of cooling, be designated as adhesive A.
2. the EVA getting 67kg joins in stainless steel vessel, add the softening agent of 3kg, open and stir, stirring velocity is 100 revs/min, after 0.8 hour, continue to add adhesive A in container, the emulsifying agent of 2kg, the defoamer of 0.02kg, the pH adjusting agent of 0.14kg, adjustment stirring velocity is 200 revs/min, stirs discharging after 1.5 hours.
Embodiment 4
1. the PVA getting 18.1kg joins in sealed vessel, open stirrer, setting stirring velocity is 120 revs/min, opens heater switch, treat that temperature rises to 101 DEG C, open the aminoresin that charging opening adds 6kg successively in container, the maleated rosin of 3.2kg, immediately closes charging opening, continue to stir under maintenance Current Temperatures condition, until maleated rosin all dissolves, leave standstill the rear discharging of cooling, be designated as adhesive A.
2. the EVA getting 66.7kg joins in stainless steel vessel, add the softening agent of 3.8kg, open and stir, stirring velocity is 50 revs/min, after 0.5 hour, continue to add adhesive A in container, the emulsifying agent of 2.1kg, the defoamer of 0.04kg, the pH adjusting agent of 0.06kg, adjustment stirring velocity is 130 revs/min, stirs discharging after 1 hour.
Embodiment 5
1. the PVA getting 20.38kg joins in sealed vessel, open stirrer, setting stirring velocity is 90 revs/min, opens heater switch, treat that temperature rises to 105 DEG C, open the aminoresin that charging opening adds 4.5kg successively in container, the maleated rosin of 5kg, immediately closes charging opening, continue to stir under maintenance Current Temperatures condition, until maleated rosin all dissolves, leave standstill the rear discharging of cooling, be designated as adhesive A.
2. the EVA getting 63kg joins in stainless steel vessel, add the softening agent of 4.2kg, open and stir, stirring velocity is 70 revs/min, after 0.6 hour, continue to add adhesive A in container, the emulsifying agent of 2.7kg, the defoamer of 0.04kg, the pH adjusting agent of 0.18kg, adjustment stirring velocity is 150 revs/min, stirs discharging after 1.2 hours.