A kind of pvc tubing that contains modification trees ashes and preparation method thereof
Technical field
The present invention relates to pvc tubing production field, relate in particular to a kind of pvc tubing that contains modification trees ashes and preparation method thereof.
Background technology
The major ingredient of pvc tubing is polyvinyl chloride, add in addition softening agent, the auxiliary materials such as antiaging agent increase its thermotolerance, toughness, ductility etc., pvc is liked in the world today deeply, rather popular and also be widely used a kind of synthetic materials, the pvc pipe material is a kind of tubing of maturation, be mainly used in water supply and sewage work, pvc tubing has acidproof, alkaline-resisting, erosion resistance, the intensity advantages of higher, but, the large step is divided production manufacturer production pvc tubing shock resistance out and bad at present, especially the plasticizing process in the processing of PVC goods, the processing fluidity of the dispersion of inorganics and pvc melt are difficult problems always.
Summary of the invention
The objective of the invention is for the deficiencies in the prior art, a kind of pvc tubing that contains modification trees ashes and preparation method thereof is provided.
For achieving the above object, the present invention adopts following technical scheme:
Contain the pvc tubing of modification trees ashes, the weight part of its constitutive material is: SG-5 type polyvinyl chloride resin 57-63, polymethacrylate 37-43, poly--4-methyl-1-pentene 1.5-2, anti-impact agent ACR1-3, sorbester p18 1.5-2, calcium zinc stabilizer 1.2-1.4, modification trees ashes 1-3, superfine talcum powder 33-38, Resorcinol 0.6-0.8, n-BMA 0.3-0.5, carbon black 1-3 and Silane coupling agent KH550 2-4.
Contain the pvc tubing of modification trees ashes, the weight part of its constitutive material is: SG-5 type polyvinyl chloride resin 60, polymethacrylate 40, poly--4-methyl-1-pentene 1.8, anti-impact agent ACR2, sorbester p18 1.8, calcium zinc stabilizer 1.3, modification trees ashes 2, superfine talcum powder 35, Resorcinol 0.7, n-BMA 0.4, carbon black 2 and Silane coupling agent KH550 3.
Contain the preparation method of the pvc tubing of modification trees ashes, may further comprise the steps:
(1) weight part by constitutive material takes by weighing each raw material, in the mixed pot of heat, add SG-5 type polyvinyl chloride resin and polymethacrylate, heated 2-3 minute, then add successively poly--4-methyl-1-pentene, anti-impact agent ACR, sorbester p18, calcium zinc stabilizer, modification trees ashes, superfine talcum powder, Resorcinol, n-BMA, carbon black and Silane coupling agent KH550, batch mixing 5-7 minute;
(2) then join and carry out melt blending in the parallel double-screw extruder and granulation namely gets stuff and other stuff, the extruder barrel temperature is 178-185 ℃, and die head temperature is 180-190 ℃, and screw speed is 480-550rpm;
(3) adopt conical double screw extruder with the stuff and other stuff extrusion moulding of gained, namely get the pvc tubing that contains modification trees ashes, the extruder barrel temperature is 185-195 ℃, and die head temperature is 173-215 ℃.
The preparation method of described modification trees ashes is:
(1) the trees ashes are used the sodium hydroxide solution immersion of 10-15% after 2-3 hour;
(2) soaked 2-3 hour with the 10-15% hydrochloric acid soln;
(3) with deionized water wash repeatedly, be neutral to the trees ashes, oven dry;
(4) in the trees ashes, add the water that is equivalent to 3 times of weight of trees ashes weight, the iron ore tailings agitating of tripoly phosphate sodium STPP, 3-4% that adds successively again 10-20% aluminium hydroxide, 1-2% is even, 3000-3600 rev/min, after high speed dispersion 40-50 minute, oven dry is ground to 0.8-1.2 μ m powder, obtains modification trees ashes.
Advantage of the present invention:
The present invention has added modification trees ashes composition, so that can promote the dispersion of mineral filler in the course of processing of pvc tubing by further optimizing filling a prescription in prescription, improve the flowability of pvc melt, can also promote tensile strength and elongation at break, good toughness, the shortcoming that hardness is low; And the preparation method is simple, can effectively be applied in all trades and professions.
Embodiment
Below in conjunction with embodiment the present invention is described in further details.
Embodiment 1: contain the pvc tubing of modification trees ashes, the weight part of its constitutive material (kilogram) is: SG-5 type polyvinyl chloride resin 60, polymethacrylate 40, poly--4-methyl-1-pentene 1.8, anti-impact agent ACR2, sorbester p18 1.8, calcium zinc stabilizer 1.3, modification trees ashes 2, superfine talcum powder 35, Resorcinol 0.7, n-BMA 0.4, carbon black 2 and Silane coupling agent KH550 3.
Contain the preparation method of the pvc tubing of modification trees ashes, may further comprise the steps:
(1) weight part by constitutive material takes by weighing each raw material, in the mixed pot of heat, add SG-5 type polyvinyl chloride resin and polymethacrylate, heated 2-3 minute, then add successively poly--4-methyl-1-pentene, anti-impact agent ACR, sorbester p18, calcium zinc stabilizer, modification trees ashes, superfine talcum powder, Resorcinol, n-BMA, carbon black and Silane coupling agent KH550, batch mixing 5-7 minute;
(2) then join and carry out melt blending in the parallel double-screw extruder and granulation namely gets stuff and other stuff, the extruder barrel temperature is 178-185 ℃, and die head temperature is 180-190 ℃, and screw speed is 480-550rpm;
(3) adopt conical double screw extruder with the stuff and other stuff extrusion moulding of gained, namely get the pvc tubing that contains modification trees ashes, the extruder barrel temperature is 185-195 ℃, and die head temperature is 173-215 ℃.
The preparation method of modification trees ashes is:
(1) the trees ashes are soaked 2-3 hour with 15% sodium hydroxide solution after;
(2) soaked 3 hours with the 10-15% hydrochloric acid soln;
(3) with deionized water wash repeatedly, be neutral to the trees ashes, oven dry;
(4) in the trees ashes, add the water that is equivalent to 3 times of weight of trees ashes weight, add successively again 10% aluminium hydroxide, 2% tripoly phosphate sodium STPP, 4% iron ore tailings agitating is even, 3000-3600 rev/min, after high speed dispersion 40-50 minute, oven dry is ground to 0.8-1.2 μ m powder, obtains modification trees ashes.
Contrast verification test result such as the following table of the pvc tubing that above-described embodiment makes:
Sequence number |
Test item and unit |
The QB/T2480 index |
Common pvc tubing |
Sample in this enforcement |
1 |
Outward appearance |
Inside and outside wall should be smooth smooth, without surface imperfection such as depression and decomposition variable color lines |
Inside and outside wall is smooth smooth, without surface imperfection such as depression and decomposition variable color lines |
Inside and outside wall is smooth smooth, without surface imperfection such as depression and decomposition variable color lines |
2 |
Tensile strength, Mpa |
≥43 |
43 |
57 |
3 |
Elongation at break, % |
≥80 |
105 |
115 |
4 |
Vertical relaxation shrinkage, % |
≤3.5 |
3.1 |
1.8 |
5 |
Vicat softening temperature, ℃ |
≥75 |
83 |
97 |
6 |
Falling weight impact test (20 ℃, 2kg, 2m), TIR |
≤10% |
5.5 |
1.5 |