CN103058533B - Car glass rolling and laminating process - Google Patents
Car glass rolling and laminating process Download PDFInfo
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- CN103058533B CN103058533B CN201310001882.9A CN201310001882A CN103058533B CN 103058533 B CN103058533 B CN 103058533B CN 201310001882 A CN201310001882 A CN 201310001882A CN 103058533 B CN103058533 B CN 103058533B
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- roll extrusion
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- servo
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Abstract
The invention discloses a car glass rolling and laminating process, which is characterized by comprising the steps as follows: heating at a speed of 145-155 DEG C/30 s; carrying out transitional transmission; carrying out servo transmission before rolling; carrying out clamp-type rolling; carrying out servo transmission after rolling; carrying out transitional transmission; reheating at a speed of 145-155 DEG C/30 s; carrying out transitional transmission; carrying out servo transmission before rolling; carrying out clamp-type rolling; carrying out servo transmission after rolling; carrying out transitional transmission; and finishing the process, wherein the working cycle is 30 s per pair of glass; and the process parameters of the clamp-type rolling section are as follows: the rolling force with the rolling width of every 1 cm is 80 N, the rolling rotation angle is 130 degrees, a rotary frame can rotate towards the two sides at an angle of 45 degrees respectively, and the air compression intensity is 4 bar. The car glass rolling and laminating process has the advantages as follows: the processed car glass has no any residual traces and fully meets the technical requirements of upper-middle and superior quality cars; the energy consumption is low; and the yield per unit time of finishing the car glass laminating process is 120 glass/h, and the efficiency is high.
Description
Technical field
The present invention relates to vehicle glass processing technique field, particularly a kind of vehicle glass roll extrusion lamination process.
Background technology
Vehicle glass closes chip technology and up to the present adopts cover silica gel ring vacuum pumping method to produce, its technique is simple, but the product that cover silica gel ring vacuum pumping method is produced is only applicable to low and middle-grade car and uses, because of this kind of production technique after evacuation, can leave at the position of cover silica gel ring the vestige that can not remove, fancy paint in the spraying of scarred position of having to is hidden.And in the glass of upper and high-grade car, then adopt artificial rolling method or overlap the silica gel ring method processing of little edge, the original backward output of manual method is extremely low.Overlap little edge silica gel ring method cushion rubber easily to come off, can not vacuumizing effect be ensured, so the low and vestige that can not remove completely of yield rate.
Summary of the invention
The object of the invention is to realize without vestige, less energy-consumption and high-level efficiency, spy provides a kind of vehicle glass roll extrusion lamination process.
The invention provides a kind of vehicle glass roll extrusion lamination process, it is characterized in that: described vehicle glass roll extrusion lamination process is as follows: heat servo transmission → transition transmission after servo → jaw type roll extrusion → roll extrusion before the 145 ° of C-155 ° of C/30S → transition transmission → roll extrusion of servo transmission → transition transmission → second-heating after the roll extrusion → roll extrusion of servo transmission → jaw type before 145 ° of C-155 ° of C/30S → transition transmission → roll extrusion, complete technological process, work period 30s/ often pair of glass.
The processing parameter of described jaw type roll extrusion section is: every 1cm roll extrusion width roll extrusion power: 80N; Roll extrusion angle of rotation: 2x65 °=130 °; Rotary frame can respectively rotate 45 ° to both sides; Pressurized air: 4bar.
After folder film glass for vehicle enters the first heating zone heating, roll extrusion servo conveyer is entered by transport sector, enter roller press again, exported by hypomere roll extrusion servo conveyer and conveyer, again after the second heating zone heating, enter second time roll extrusion servo conveyer by transport sector, then enter roller press, exported by hypomere roll extrusion servo conveyer and conveyer.Thus completely the gas in interlayer vehicle glass is extruded.
Advantage of the present invention:
Present invention process, processing automobile glass without any remaining trace, the technical requirements of upper and high-grade car in meeting completely; Completing vehicle glass lamination process process per unit energy consumption is 0.30Kwh/m
2, achieve less energy-consumption; Complete vehicle glass lamination process process per unit time output 120 pieces/h, achieve high-level efficiency.
Accompanying drawing explanation
Below in conjunction with drawings and the embodiments, the present invention is further detailed explanation:
Fig. 1 is process flow sheet;
Fig. 2 is A-A jaw type roll extrusion section left view.
Embodiment
Embodiment 1
Present embodiments provide a kind of vehicle glass roll extrusion lamination process, it is characterized in that: described vehicle glass roll extrusion lamination process is as follows: heat servo transmission → transition transmission after servo → jaw type roll extrusion → roll extrusion before servo transmission → transition transmission → second-heating 145 ° of C/30S → transition transmission → roll extrusion after the roll extrusion → roll extrusion of servo transmission → jaw type before 145 ° of C/30S → transition transmission → roll extrusion, complete technological process, work period 30s/ often pair of glass;
The processing parameter of described jaw type roll extrusion section is: every 1cm roll extrusion width roll extrusion power: 80N; Roll extrusion angle of rotation: 2x65 °=130 °; Rotary frame can respectively rotate 45 ° to both sides; Pressurized air: 4bar.
After folder film glass for vehicle enters the first heating zone heating, roll extrusion servo conveyer is entered by transport sector, enter roller press again, exported by hypomere roll extrusion servo conveyer and conveyer, again after the second heating zone heating, enter second time roll extrusion servo conveyer by transport sector, then enter roller press, exported by hypomere roll extrusion servo conveyer and conveyer.Thus completely the gas in interlayer vehicle glass is extruded.
Embodiment 2
Present embodiments provide a kind of vehicle glass roll extrusion lamination process, it is characterized in that: described vehicle glass roll extrusion lamination process is as follows: heat servo transmission → transition transmission after servo → jaw type roll extrusion → roll extrusion before servo transmission → transition transmission → second-heating 150 ° of C/30S → transition transmission → roll extrusion after the roll extrusion → roll extrusion of servo transmission → jaw type before 150 ° of C/30S → transition transmission → roll extrusion, complete technological process, work period 30s/ often pair of glass;
The processing parameter of described jaw type roll extrusion section is: every 1cm roll extrusion width roll extrusion power: 80N; Roll extrusion angle of rotation: 2x65 °=130 °; Rotary frame can respectively rotate 45 ° to both sides; Pressurized air: 4bar.
After folder film glass for vehicle enters the first heating zone heating, roll extrusion servo conveyer is entered by transport sector, enter roller press again, exported by hypomere roll extrusion servo conveyer and conveyer, again after the second heating zone heating, enter second time roll extrusion servo conveyer by transport sector, then enter roller press, exported by hypomere roll extrusion servo conveyer and conveyer.Thus completely the gas in interlayer vehicle glass is extruded.
Embodiment 3
Present embodiments provide a kind of vehicle glass roll extrusion lamination process, it is characterized in that: described vehicle glass roll extrusion lamination process is as follows: heat servo transmission → transition transmission after servo → jaw type roll extrusion → roll extrusion before servo transmission → transition transmission → second-heating 155 ° of C/30S → transition transmission → roll extrusion after the roll extrusion → roll extrusion of servo transmission → jaw type before 155 ° of C/30S → transition transmission → roll extrusion, complete technological process, work period 30s/ often pair of glass;
The processing parameter of described jaw type roll extrusion section is: every 1cm roll extrusion width roll extrusion power: 80N; Roll extrusion angle of rotation: 2x65 °=130 °; Rotary frame can respectively rotate 45 ° to both sides; Pressurized air: 4bar.
After folder film glass for vehicle enters the first heating zone heating, roll extrusion servo conveyer is entered by transport sector, enter roller press again, exported by hypomere roll extrusion servo conveyer and conveyer, again after the second heating zone heating, enter second time roll extrusion servo conveyer by transport sector, then enter roller press, exported by hypomere roll extrusion servo conveyer and conveyer.Thus completely the gas in interlayer vehicle glass is extruded.
Claims (1)
1. a vehicle glass roll extrusion lamination process, it is characterized in that: described vehicle glass roll extrusion lamination process is as follows: heat servo transmission → transition transmission after servo → jaw type roll extrusion → roll extrusion before servo transmission → transition transmission → second-heating 145 DEG C-155 DEG C/30S → transition transmission → roll extrusion after the roll extrusion → roll extrusion of servo transmission → jaw type before 145 DEG C-155 DEG C/30S → transition transmission → roll extrusion, complete technological process, work period 30s/ often pair of glass; The processing parameter of described jaw type roll extrusion section is: every 1cm roll extrusion width roll extrusion power: 80N; Roll extrusion angle of rotation: 2x 65 °=130 °; Rotary frame can respectively rotate 45 ° to both sides; Pressurized air: 4bar.
Priority Applications (1)
Application Number | Priority Date | Filing Date | Title |
---|---|---|---|
CN201310001882.9A CN103058533B (en) | 2013-01-05 | 2013-01-05 | Car glass rolling and laminating process |
Applications Claiming Priority (1)
Application Number | Priority Date | Filing Date | Title |
---|---|---|---|
CN201310001882.9A CN103058533B (en) | 2013-01-05 | 2013-01-05 | Car glass rolling and laminating process |
Publications (2)
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CN103058533A CN103058533A (en) | 2013-04-24 |
CN103058533B true CN103058533B (en) | 2015-04-08 |
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CN201310001882.9A Expired - Fee Related CN103058533B (en) | 2013-01-05 | 2013-01-05 | Car glass rolling and laminating process |
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Families Citing this family (2)
Publication number | Priority date | Publication date | Assignee | Title |
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CN103387345B (en) * | 2013-07-26 | 2016-08-17 | 辽宁北方玻璃机械有限公司 | Vehicle glass rolling line |
CN110668710B (en) * | 2019-09-23 | 2022-04-05 | 福耀集团(福建)机械制造有限公司 | Automobile side window glass roller line |
Citations (1)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
CN101314527A (en) * | 2008-04-16 | 2008-12-03 | 王贤明 | Production technique for single-curved surface bent-laminated glass |
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2013
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Patent Citations (1)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
CN101314527A (en) * | 2008-04-16 | 2008-12-03 | 王贤明 | Production technique for single-curved surface bent-laminated glass |
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Effective date of registration: 20170519 Address after: Qingzhou street in Sujiatun District of Shenyang City, Liaoning Province, No. 110000 3-3 Patentee after: Shenyang nine pass Glass Technology Co.,Ltd. Address before: 49, 021000, 176, Bayan, the Inner Mongolia Autonomous Region, Hailar, Hulun Buir Patentee before: Wang Shuping |
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Granted publication date: 20150408 Termination date: 20220105 |
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