CN103057230A - PVC (Poly Vinyl Chloride) composite sheet material with imitative metal appearance - Google Patents
PVC (Poly Vinyl Chloride) composite sheet material with imitative metal appearance Download PDFInfo
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- CN103057230A CN103057230A CN2013100083512A CN201310008351A CN103057230A CN 103057230 A CN103057230 A CN 103057230A CN 2013100083512 A CN2013100083512 A CN 2013100083512A CN 201310008351 A CN201310008351 A CN 201310008351A CN 103057230 A CN103057230 A CN 103057230A
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Abstract
The invention provides a PVC (Poly Vinyl Chloride) composite sheet material with an imitative metal appearance, which relates to a sheet material. The PVC composite sheet material comprises a surface appearance layer and a base stock layer, wherein the surface appearance layer is made of a thin film material which can be PET (Poly Ethylene Terephthalate), PVC (Poly Vinyl Chloride) or PP (Propene Polymer); the base stock layer is made of a PVC material; the film material of the appearance surface layer is adhered to the base stock layer through a hot melt adhesive or in a thermal film compounding manner; a bottom layer can be arranged below the base stock layer, and is provided with a PVC membrane or other films made from various materials with good compatibility to PVC, and a glass fabric or a glass mesh; and the bottom layer and the base stock layer are adhered in a thermal film compounding manner or through a hot melt adhesive. The composite sheet material provided by the invention has the advantages that the cost is saved, the weight is reduced, the product appearance is enriched, the flame resistance, the chemical resistance and the mechanical property are improved, the anti-cracking property, the flame resistance and the self-extinguishment are good, the surface layer is exquisite and high-level, the cleaning is convenient, the bottom layer is high in strength and corrosion resistance, and the appearance is high-level and beautiful.
Description
Technical field:
The present invention relates to a kind of sheet material, relate in particular to a kind of PVC composite board of imitative metal appearance.
Background technology:
PS backboard in the prior art adopts plastic pellet interpolation look mother's mode, extrudes by plate-extruding machine to form, and plate construction is single, only has one deck (individual layer).Usually exist following bad during this sheet material is produced:
1, the PS backboard does not possess anti-flammability, and when the condition of a fire occurs, even can be combustion-supporting, cause larger security incident;
2, outward appearance is more single, can't satisfy the diversified market demand.
3, PS sheet material is in the processing Forging Process, and qualification rate is lower;
4, the PS plate is under low temperature environment, and is easy to crack around the corner;
5, the PS plate is when refrigerator uses, easily by blowing agent corrosion in the heat-insulation layer in the refrigerator, easy to crack, and because the PS plate is opposite with heat-insulation layer polyurethane polarity, in order to solve the caking property problem of PS plate and polyurethane, must be to carrying out corona on the PS plate, there is potential safety hazard in corona processing, and corona has certain ageing.
Metallic plate in the prior art, expensive, particularly the aluminium plating zinc plate price of exquisite appearance is especially far above plastic plate.The overlay coating of aluminium plating zinc plate is by 55% aluminium; 43.5% zinc and other a small amount of element consist of; the aluminum-zinc alloy coating surface is honeycomb under microcosmic; containing zinc in " honeycomb " that is consisted of by aluminium; the aluminum-zinc alloy coating plays a part anodic protection; because the minimizing of zinc content; and Zinc material is difficult for electrolysis by the aluminium parcel; so the effect of anodic protection greatly reduces; in case therefore aluminium plating zinc plate is cut open; substantially losing at the edge that cuts off in the protected situation will soon corrosion; particularly in the environment that there was dampness in the air or rainwater is many, in case corrosion appears in a certain point of aluminium plating zinc plate, if untimely taking measures; the place of corrosion can be increasing, and even whole plate face.
Summary of the invention:
Technical problem to be solved by this invention is to overcome the defective of prior art, and the PVC composite board of a kind of exquisite appearance, resistance to chemical attack, fire-retardant, cost is low, color is unified and performance is more excellent imitative metal appearance is provided.
Technical problem to be solved by this invention realizes by the following technical solutions.
A kind of PVC composite board of imitative metal appearance, it is characterized in that: comprise appearance layer and binder layer, described appearance layer is made of the film material, appearance layer material is PET, PVC or PP, the appearance layer thickness is the 0.5-60 silk, preferred 0.8-25 silk can be set according to the relative price of selected raw material, strength character etc.; Described binder layer is the PVC material, appearance surfaces tunic material is by PUR or the hot complex method of film and binder layer applying formation, and PVC makes finished product sheet material have good anti-flammability and self-extinguishment, during the substituting PS plate, solve PS plate inflammability problem, reduced incident classification; Used sheet material equipment can be the sheet extruder, also can be extrusion calendaring equipment; Appearance surfaces film material is selected brand-new material, can improve mechanical property and the chemical resistance of composite board; Appearance tunic material adopts printing technology or other film class surface decoration techniques, thereby makes sheet have needed various appearance effect; Appearance effect realizes that by printing or other film class surface decoration tech better the color of uniform appearance has solved the aberration problem that exists after the different color masterbatches of material mixed with base-material during the PS plate was produced; The appearance effect of superficial film can be developed various effects according to client's needs, such as imitative metal, imitative wood grain, artificial stone, imitative porcelain texts, satisfies the different market demands, has solved the single problem of PS plate outward appearance.
Described binder layer below can also be provided with one deck bottom, and described bottom is plastic foil, paper and glass-fiber-fabric or glass fiber net.Described plastic foil is the film of the good all kinds of materials of PVC film or other and PVC compatibility, and such as PET, PP, PE, ABS etc., that described rete can possess is antistatic, the function of antibiotic property or mildew-resistant; Described bottom also comprises paper or improves glass-fiber-fabric or the glass fiber net of structural rigidity.Bottom and binder layer are fitted by the hot complex method of film or PUR, can realize multifunction, satisfy different customer requirements.
The PVC composite board of the described a kind of imitative metal appearance in this aspect, its purposes relates to backboard, base plate, side plate or the panel of the refrigerating plants such as refrigerator, refrigerator, showcase, wine cabinet; The backboard of air-conditioning or panel; The backboard of water dispenser; The air door of washing machine and backboard; Side boards of computer host machine; Also relate to furniture, house decoration with the sheet of decorative panel and office equipment.
Composite board alternative metals material of the present invention can be saved cost and weight reduction, composite board substituting PS plate, can not increase under the prerequisite of cost, enrich product appearance, increase fire resistance, chemical resistance and mechanical property, good anti-cracking performance possesses anti-flammability and self-extinguishment, the exquisite top grade of surface layer, is convenient to cleaning, and underlying strength is high, corrosion resistance is strong, and the outward appearance top grade is beautiful.
Description of drawings:
Fig. 1 is specific embodiments of the invention 1;
Fig. 2 is specific embodiments of the invention 2;
Fig. 3 is specific embodiments of the invention 3;
Fig. 4 is specific embodiments of the invention 4;
Fig. 5 is specific embodiments of the invention 5;
The specific embodiment:
For technological means, creation characteristic that the present invention is realized, reach purpose and effect is easy to understand, below in conjunction with concrete diagram, further set forth the present invention.
Embodiment 1: as shown in Figure 1, A presentation surface layer wherein, B represents binder layer, the washing machine air door is with two layers of composite board (gross thickness: 1.2mm) of PVC
The appearance layer is selected the PET film of imitative aluminum-zinc alloy effect, and binder layer includes PVC powder, CaCO3, stabilizing agent, pigment and multiple processing aid.
PVC, stabilizing agent, pigment and other processing aids are mixed by a certain percentage, extrude through double screw extruder, form semifinished sheet after will rolling, making the washing machine air door by each roller gap in the adjusting rolling equipment is 1.1mm with the binder layer thickness of PVC composite board, selecting thickness is 10 PVC print film, described print film is imitative aluminum-zinc alloy effect, and PVC film and the PVC binder layer that will imitate the aluminum-zinc alloy effect by the mode of PUR are again fitted.
Semifinished sheet is delivered to carry-over pinch rolls traction moulding by the desk-top conveyer of chill roll, and the temperature of the desk-top conveyer of chill roll is controlled between 40～60 ℃, and cutting obtains washing machine air door PVC composite board again.
Embodiment 2: as shown in Figure 2, C presentation surface layer wherein, D represents binder layer, back boards is with two layers of composite board (gross thickness: 1.0mm) of PVC
The PET film of the imitative metal wire-drawing effect of superficial layer raw material choose, binder layer includes PVC powder, CaCO3, stabilizing agent, pigment and multiple processing aid.
PVC, stabilizing agent, pigment and other processing aids are mixed by a certain percentage, extrude through double screw extruder, form semifinished sheet after will rolling, making back boards by each roller gap in the adjusting rolling equipment is 0.95mm with the binder layer thickness of PVC composite board, selecting thickness is 5 PET film, described film is fitted PET film and the PVC binder layer of artificial stainless steel effect by the mode of PUR for imitative metal wire-drawing effect again.
Semifinished sheet is delivered to carry-over pinch rolls traction moulding by the desk-top conveyer of chill roll, and the temperature of the desk-top conveyer of chill roll is controlled between 40～60 ℃, and cutting obtains back boards two layers of composite board of PVC again.
Embodiment 3: as shown in Figure 3, E presentation surface layer wherein, F represents binder layer, two layers of composite board of PVC not only can be used as back boards and washing machine air door, can also be used as wine cabinet, showcase etc.
Embodiment 4: as shown in Figure 4,1 presentation surface outward appearance layer wherein, 2 expression binder layers, 3 be bottom, ornament materials usefulness PVC three-layer composite board material (gross thickness: 3.0mm)
The appearance layer is selected the PET film of artificial stainless steel effect, and 5 of thickness, bottom are selected the black PVC print film of imitative piano baking vanish, and 5 of thickness, binder layer include PVC powder, CaCO3, stabilizing agent, pigment and multiple processing aid.
PVC, stabilizing agent, pigment and other processing aids are mixed by a certain percentage, extrude through double screw extruder, form semifinished sheet after will rolling, making the binder layer thickness of PVC composite board by each roller gap in the adjusting rolling equipment is 2.9mm, by the mode of PUR PET film and the PVC binder layer of artificial stainless steel effect are fitted again, will imitate the black PVC print film of piano baking vanish by the compound mode of film heat at last and fit.Semifinished sheet is delivered to carry-over pinch rolls traction moulding by the desk-top conveyer of chill roll, and the temperature of the desk-top conveyer of chill roll is controlled between 40～60 ℃, and cutting obtains the PVC three-layer composite board material that ornament materials is used again.
Embodiment 5: as shown in Figure 5,4 presentation surface outward appearance layers wherein, 5 expression binder layers, 6 is bottom, PVC three-layer composite board material not only can be used as ornament materials, can also be used as the purposes such as side boards of computer host machine.
More than show and described basic principle of the present invention, principal character and advantage of the present invention.The technical staff of the industry should understand; the present invention is not restricted to the described embodiments; that describes in above-described embodiment and the specification just illustrates principle of the present invention; without departing from the spirit and scope of the present invention; the present invention also has various changes and modifications, and these changes and improvements all fall in the claimed scope of the invention.The claimed scope of the present invention is defined by appending claims and equivalent thereof.
Claims (8)
1. the PVC composite board of an imitative metal appearance, it is characterized in that: comprise appearance layer and binder layer, described appearance layer is made of the film material, and described binder layer is the PVC material, and appearance surfaces tunic material is by PUR or the hot complex method of film and binder layer applying formation.
2. the PVC composite board of a kind of imitative metal appearance described in according to claim 1, it is characterized in that: described appearance layer material is PET, PVC or PP.
3. the PVC composite board of a kind of imitative metal appearance described in according to claim 1, it is characterized in that: described appearance layer thickness is the 0.5-60 silk, preferred 0.8-25 silk.
4. the PVC composite board of a kind of imitative metal appearance described in according to claim 1, it is characterized in that: described binder layer below can also be provided with one deck bottom.
5. according to claim 1, the PVC composite board of a kind of imitative metal appearance described in 2,3,4, it is characterized in that: described bottom is plastic foil, paper and glass-fiber-fabric or glass fiber net.
6. the PVC composite board of a kind of imitative metal appearance described in according to claim 5, it is characterized in that: described bottom and binder layer are fitted by the hot complex method of film or PUR.
7. the PVC composite board of a kind of imitative metal appearance described in according to claim 1, it is characterized in that: described appearance layer is imitative aluminum-zinc alloy, imitative metal wire-drawing, black, the artificial stainless steel of imitative piano baking vanish, or imitative wood grain, artificial stone, imitative porcelain.
8. the PVC composite board of a kind of imitative metal appearance described in according to claim 1, it is characterized in that: the picture and text of described appearance layer are realized by printing or other film class surface decoration tech.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN2013100083512A CN103057230A (en) | 2013-01-10 | 2013-01-10 | PVC (Poly Vinyl Chloride) composite sheet material with imitative metal appearance |
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| Application Number | Priority Date | Filing Date | Title |
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| CN2013100083512A CN103057230A (en) | 2013-01-10 | 2013-01-10 | PVC (Poly Vinyl Chloride) composite sheet material with imitative metal appearance |
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| CN103057230A true CN103057230A (en) | 2013-04-24 |
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Cited By (3)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN105196648A (en) * | 2015-11-03 | 2015-12-30 | 东莞市瑞年塑胶科技有限公司 | Light-tight polymeric membrane and production method thereof |
| CN107299717A (en) * | 2017-07-11 | 2017-10-27 | 丰县正标卫浴有限公司 | A kind of green waterproof gum-free bathroom wall board and preparation method thereof |
| CN107351457A (en) * | 2017-07-12 | 2017-11-17 | 丰县正标卫浴有限公司 | A kind of environment-friendly waterproof high-strength bathroom panel and preparation method thereof |
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| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN101092068A (en) * | 2007-07-20 | 2007-12-26 | 江苏国泰欧邦科技实业有限公司 | Composite plate of imitating stainless steel |
| CN202130082U (en) * | 2011-05-13 | 2012-02-01 | 上海杰事杰新材料(集团)股份有限公司 | PVC (polyvinyl chloride) wood-plastic foaming cupboard board |
| CN202319144U (en) * | 2011-11-18 | 2012-07-11 | 江苏欧邦塑胶有限公司 | Polyethylene glycol terephthalate (PET)-PET stainless steel-emulating composite colorful plate |
| CN202319140U (en) * | 2011-11-14 | 2012-07-11 | 江苏欧邦塑胶有限公司 | Imitated stainless steel composite membrane with wire drawing effect |
| CN203093235U (en) * | 2012-12-24 | 2013-07-31 | 合肥晨源工贸有限公司 | PVC (Polyvinyl Chloride) composite board |
| CN203093236U (en) * | 2013-01-10 | 2013-07-31 | 合肥晨源工贸有限公司 | PVC (Polyvinyl Chloride) composite board with imitation metal appearance |
-
2013
- 2013-01-10 CN CN2013100083512A patent/CN103057230A/en active Pending
Patent Citations (6)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN101092068A (en) * | 2007-07-20 | 2007-12-26 | 江苏国泰欧邦科技实业有限公司 | Composite plate of imitating stainless steel |
| CN202130082U (en) * | 2011-05-13 | 2012-02-01 | 上海杰事杰新材料(集团)股份有限公司 | PVC (polyvinyl chloride) wood-plastic foaming cupboard board |
| CN202319140U (en) * | 2011-11-14 | 2012-07-11 | 江苏欧邦塑胶有限公司 | Imitated stainless steel composite membrane with wire drawing effect |
| CN202319144U (en) * | 2011-11-18 | 2012-07-11 | 江苏欧邦塑胶有限公司 | Polyethylene glycol terephthalate (PET)-PET stainless steel-emulating composite colorful plate |
| CN203093235U (en) * | 2012-12-24 | 2013-07-31 | 合肥晨源工贸有限公司 | PVC (Polyvinyl Chloride) composite board |
| CN203093236U (en) * | 2013-01-10 | 2013-07-31 | 合肥晨源工贸有限公司 | PVC (Polyvinyl Chloride) composite board with imitation metal appearance |
Cited By (3)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN105196648A (en) * | 2015-11-03 | 2015-12-30 | 东莞市瑞年塑胶科技有限公司 | Light-tight polymeric membrane and production method thereof |
| CN107299717A (en) * | 2017-07-11 | 2017-10-27 | 丰县正标卫浴有限公司 | A kind of green waterproof gum-free bathroom wall board and preparation method thereof |
| CN107351457A (en) * | 2017-07-12 | 2017-11-17 | 丰县正标卫浴有限公司 | A kind of environment-friendly waterproof high-strength bathroom panel and preparation method thereof |
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Application publication date: 20130424 |