CN103051093A - Safety-increased type motor anticorona structure - Google Patents
Safety-increased type motor anticorona structure Download PDFInfo
- Publication number
- CN103051093A CN103051093A CN2012105040928A CN201210504092A CN103051093A CN 103051093 A CN103051093 A CN 103051093A CN 2012105040928 A CN2012105040928 A CN 2012105040928A CN 201210504092 A CN201210504092 A CN 201210504092A CN 103051093 A CN103051093 A CN 103051093A
- Authority
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- Prior art keywords
- coil
- insulation
- side reinforced
- polyimide film
- covered
- Prior art date
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- 238000009413 insulation Methods 0.000 claims abstract description 25
- 239000010445 mica Substances 0.000 claims abstract description 20
- 229910052618 mica group Inorganic materials 0.000 claims abstract description 20
- 229920001721 polyimide Polymers 0.000 claims abstract description 13
- RYGMFSIKBFXOCR-UHFFFAOYSA-N Copper Chemical compound [Cu] RYGMFSIKBFXOCR-UHFFFAOYSA-N 0.000 claims abstract description 12
- 229910052802 copper Inorganic materials 0.000 claims abstract description 8
- 239000010949 copper Substances 0.000 claims abstract description 8
- 239000004642 Polyimide Substances 0.000 claims abstract description 7
- 239000011737 fluorine Substances 0.000 claims abstract description 7
- 229910052731 fluorine Inorganic materials 0.000 claims abstract description 7
- 239000003365 glass fiber Substances 0.000 claims abstract description 7
- 229920004934 Dacron® Polymers 0.000 claims abstract description 5
- 239000005020 polyethylene terephthalate Substances 0.000 claims abstract description 5
- 239000011347 resin Substances 0.000 claims description 17
- 229920005989 resin Polymers 0.000 claims description 17
- 238000004804 winding Methods 0.000 claims description 11
- 239000011521 glass Substances 0.000 claims description 10
- 239000004744 fabric Substances 0.000 claims description 9
- 239000011810 insulating material Substances 0.000 claims description 6
- 150000003949 imides Chemical class 0.000 claims description 4
- 239000012528 membrane Substances 0.000 claims description 4
- 239000000463 material Substances 0.000 abstract description 4
- XEEYBQQBJWHFJM-UHFFFAOYSA-N Iron Chemical group [Fe] XEEYBQQBJWHFJM-UHFFFAOYSA-N 0.000 abstract description 2
- 239000003292 glue Substances 0.000 abstract 2
- 239000012774 insulation material Substances 0.000 abstract 1
- 230000016507 interphase Effects 0.000 abstract 1
- 238000010586 diagram Methods 0.000 description 2
- 238000004519 manufacturing process Methods 0.000 description 2
- 238000012550 audit Methods 0.000 description 1
- 230000004888 barrier function Effects 0.000 description 1
- 230000005540 biological transmission Effects 0.000 description 1
- 238000010276 construction Methods 0.000 description 1
- 238000005516 engineering process Methods 0.000 description 1
- 238000005457 optimization Methods 0.000 description 1
- 230000005855 radiation Effects 0.000 description 1
- 230000001360 synchronised effect Effects 0.000 description 1
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- Insulation, Fastening Of Motor, Generator Windings (AREA)
Abstract
The invention provides a safety-increased type motor anticorona structure, which comprises a coil straight line part, an iron core and a coil end part, wherein polyimide film-fluorine 46 covered flat copper wires are adopted for coil interturn insulation, polyimide film single-side reinforced little-glue mica tapes and glass fiber single-side reinforced little-glue mica tapes are semi-covered outside the polyimide film-fluorine 46 covered flat copper wires in a staggered way, a layer of low-resistance tape is semi-covered on the coil straight line part, a layer of high-resistance tape is semi-covered on the end part of the coil, a layer of dacron glass fiber interweaving tape is semi-covered on the outermost layer of the end part of the coil, and insulation material tapes are arranged between the coils. The insulation anticorona test is respectively carried out for the interturn insulation, interphase insulation and inter-coil insulation, homemade materials are adopted, the cost is low, the insulation thickness is reduced, the cross area of the care copper wire is effectively increased under the same condition, and the heat conducting capability of the insulation layer is improved.
Description
Technical field
The present invention relates to the electrical machine insulation field, relate in particular to a kind of rated operational voltage at the corona preventing construction of different, the synchronous INCREASEDSAFETY fire-proof motor of the three-phase alternating current of 10-11kV scope.
Background technology
INCREASEDSAFETY motor new standard GB3836.3-2010 has higher requirement to insulating between the turn-to-turn insulation of motor and alternate, line.The insulation system of current extensive employing does not satisfy this requirement, in insulation thickness, the heat radiation requirement, in the production process to the wrapping requirement of strength under, select domestic insulating material, by reasonable combination with for active component, meet the demands fully by test of many times and test proof, through the audit of national explosion-proof test center, now be used for production.
Summary of the invention
The object of the present invention is to provide a kind of corona-proof insulation structure that satisfies INCREASEDSAFETY motor new standard, all be better than now using structure aspect insulation thickness, heat conduction, insulating material mechanical strength and the technological operation simultaneously.
The present invention is achieved in that a kind of INCREASEDSAFETY motor for preventing coronal structure, comprise the coil straight line portion, unshakable in one's determination, end winding, it is characterized in that: coil turn-to-turn insulation adopts polyimide film-fluorine 46 wrapped flat type copper wires, described polyimide film-fluorine 46 wrapped flat type copper wire outside intersection half laps are surrounded by polyimide film single-side reinforced low resin mica tape and glass cloth single-side reinforced low resin mica tape, be surrounded by one deck low-resistance belt at coil straight line portion half lap, at the high stopband of end winding half-stack package one deck, described end winding outermost one deck half-stack package one deck dacron glass fiber band that interweaves; Be provided with insulating material belt between coil and the coil.
As optimization, described coil straight line portion intersection half lap is surrounded by 9-10 strata imide membrane single-side reinforced low resin mica tape and glass cloth single-side reinforced low resin mica tape; Described end winding intersection half lap is surrounded by 8-9 strata imide membrane single-side reinforced low resin mica tape and glass cloth single-side reinforced low resin mica tape.
The present invention carries out respectively isolated coronaproof test with insulation between turn-to-turn insulation, phase insulation, line, adopts the home made materials cost low, under attenuate insulation thickness, the same terms, effectively increased bare copper wire sectional area, improved the capacity of heat transmission of insulating barrier.In the mutual collocation combination of anticorona employing different materials, the control shared thickness of quantity of material and lapping structure and position have been satisfied the requirement of INCREASEDSAFETY motor new standard, and can have been promoted the insulation system of corona being had relatively high expectations for other.
Description of drawings
Fig. 1 is structural representation of the present invention;
Fig. 2 is the cross section structure schematic diagram of motor coil straight line portion of the present invention;
Fig. 3 is the cross section structure schematic diagram of motor coil of the present invention end.
Among the figure: 1, coil straight line portion, 2, iron core, 3, end winding, 4, insulating material belt,
5, polyimide film list F46 is wrapped without the glass copper strap wire, and 6, polyimide film single-side reinforced low resin mica tape, 7, glass cloth single-side reinforced low resin mica tape, 8, low-resistance belt, 9, high stopband, 10, the dacron glass fiber band that interweaves.
Embodiment
Show that below in conjunction with accompanying drawing the invention will be further described
Coil turn-to-turn insulation adopts polyimide film-fluorine 46 wrapped flat type copper wires (glass fiber that original product adopts), in attenuate, a part of attenuate amount has all been given mica and the film of lapping layer, in the constant situation of turn-to-turn insulation thickness and former copper strap wire, the bare copper wire sectional area has been strengthened; Phase insulation adopts polyimide film single-side reinforced low resin mica tape 6 and glass cloth single-side reinforced low resin mica tape 7 to intersect half-stack package, and to require outermost one deck be glass cloth single-side reinforced low resin mica tape 7; At coil straight line portion 1 and end winding 2 outer respectively half-stack package one deck low-resistance belt 8 and high stopbands 9, there is one deck dacron glass fiber to interweave in half 2 stacked package of end winding 3 outermosts and is with 10; The present invention has also increased insulation system between line, and intercoil insulation has adopted a kind of special insulating material belt 4, can effectively fill in a segment length scope.
Claims (3)
1. INCREASEDSAFETY motor for preventing coronal structure, comprise coil straight line portion (1), (2) unshakable in one's determination, end winding (3), it is characterized in that: coil turn-to-turn insulation adopts polyimide film-fluorine 46 wrapped flat type copper wires (5), described polyimide film-fluorine 46 wrapped flat type copper wires (5) outside intersection half lap is surrounded by polyimide film single-side reinforced low resin mica tape (6) and glass cloth single-side reinforced low resin mica tape (7), be surrounded by one deck low-resistance belt (8) at coil straight line portion (1) half lap, at the high stopband of end winding (3) half-stack package one deck (9), described end winding (3) outermost one deck half-stack package one deck dacron glass fiber band (10) that interweaves; Be provided with insulating material belt (4) between coil and the coil.
2. a kind of INCREASEDSAFETY motor for preventing coronal structure according to claim 1 is characterized in that: described coil straight line portion (1) intersects half lap and is surrounded by 9-10 strata imide membrane single-side reinforced low resin mica tape (6) and glass cloth single-side reinforced low resin mica tape (7).
3. a kind of INCREASEDSAFETY motor for preventing coronal structure according to claim 1 is characterized in that: described end winding (3) intersects half lap and is surrounded by 8-9 strata imide membrane single-side reinforced low resin mica tape (6) and glass cloth single-side reinforced low resin mica tape (7).
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201210504092.8A CN103051093B (en) | 2012-12-03 | 2012-12-03 | A kind of INCREASEDSAFETY motor for preventing coronal structure |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201210504092.8A CN103051093B (en) | 2012-12-03 | 2012-12-03 | A kind of INCREASEDSAFETY motor for preventing coronal structure |
Publications (2)
| Publication Number | Publication Date |
|---|---|
| CN103051093A true CN103051093A (en) | 2013-04-17 |
| CN103051093B CN103051093B (en) | 2016-05-25 |
Family
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Family Applications (1)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN201210504092.8A Active CN103051093B (en) | 2012-12-03 | 2012-12-03 | A kind of INCREASEDSAFETY motor for preventing coronal structure |
Country Status (1)
| Country | Link |
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| CN (1) | CN103051093B (en) |
Cited By (4)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN103441597A (en) * | 2013-08-23 | 2013-12-11 | 江苏航天动力机电有限公司 | Enhanced phase-to-phase insulation structure of increased safety motor |
| CN110010270A (en) * | 2019-04-15 | 2019-07-12 | 苏州贯龙电磁线有限公司 | A kind of high-power wind-driven generator electromagnetic wire |
| CN113258703A (en) * | 2021-06-11 | 2021-08-13 | 哈尔滨电机厂有限责任公司 | Large-scale generator stator end bevel edge spacer corona discharge inhibition method |
| CN113364165A (en) * | 2021-07-12 | 2021-09-07 | 安徽德科电气科技有限公司 | Corona-proof insulation structure suitable for 5km high-voltage generator |
Citations (6)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN101640443A (en) * | 2009-07-31 | 2010-02-03 | 四川东风电机厂有限公司 | Insulation technology used by wind driven generator |
| CN101656440A (en) * | 2009-09-04 | 2010-02-24 | 无锡哈电电机有限公司 | Interturn insulating structure of high-voltage motor stator coil |
| CN201556453U (en) * | 2009-09-30 | 2010-08-18 | 江苏迅达电磁线有限公司 | Mica tape-lapped thin film-deposited copper flat wire |
| CN101894613A (en) * | 2010-06-13 | 2010-11-24 | 江苏豪威富电气股份有限公司 | Electromagnetic wire for wind driven generator |
| CN201781349U (en) * | 2010-08-24 | 2011-03-30 | 无锡市中达电机有限公司 | Insulation structure of stator coil of 6kV high-voltage motor |
| CN203071687U (en) * | 2012-12-03 | 2013-07-17 | 江苏航天动力机电有限公司 | Safety-increased type motor anticorona structure |
-
2012
- 2012-12-03 CN CN201210504092.8A patent/CN103051093B/en active Active
Patent Citations (6)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN101640443A (en) * | 2009-07-31 | 2010-02-03 | 四川东风电机厂有限公司 | Insulation technology used by wind driven generator |
| CN101656440A (en) * | 2009-09-04 | 2010-02-24 | 无锡哈电电机有限公司 | Interturn insulating structure of high-voltage motor stator coil |
| CN201556453U (en) * | 2009-09-30 | 2010-08-18 | 江苏迅达电磁线有限公司 | Mica tape-lapped thin film-deposited copper flat wire |
| CN101894613A (en) * | 2010-06-13 | 2010-11-24 | 江苏豪威富电气股份有限公司 | Electromagnetic wire for wind driven generator |
| CN201781349U (en) * | 2010-08-24 | 2011-03-30 | 无锡市中达电机有限公司 | Insulation structure of stator coil of 6kV high-voltage motor |
| CN203071687U (en) * | 2012-12-03 | 2013-07-17 | 江苏航天动力机电有限公司 | Safety-increased type motor anticorona structure |
Cited By (5)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN103441597A (en) * | 2013-08-23 | 2013-12-11 | 江苏航天动力机电有限公司 | Enhanced phase-to-phase insulation structure of increased safety motor |
| CN110010270A (en) * | 2019-04-15 | 2019-07-12 | 苏州贯龙电磁线有限公司 | A kind of high-power wind-driven generator electromagnetic wire |
| CN110010270B (en) * | 2019-04-15 | 2024-03-15 | 苏州贯龙电磁线有限公司 | Electromagnetic wire for high-power wind driven generator |
| CN113258703A (en) * | 2021-06-11 | 2021-08-13 | 哈尔滨电机厂有限责任公司 | Large-scale generator stator end bevel edge spacer corona discharge inhibition method |
| CN113364165A (en) * | 2021-07-12 | 2021-09-07 | 安徽德科电气科技有限公司 | Corona-proof insulation structure suitable for 5km high-voltage generator |
Also Published As
| Publication number | Publication date |
|---|---|
| CN103051093B (en) | 2016-05-25 |
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