CN103050648B - Tool battery with sealing film - Google Patents

Tool battery with sealing film Download PDF

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Publication number
CN103050648B
CN103050648B CN201210385666.4A CN201210385666A CN103050648B CN 103050648 B CN103050648 B CN 103050648B CN 201210385666 A CN201210385666 A CN 201210385666A CN 103050648 B CN103050648 B CN 103050648B
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CN
China
Prior art keywords
battery
tool
holder
cell unit
sealing
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Active
Application number
CN201210385666.4A
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Chinese (zh)
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CN103050648A (en
Inventor
M.雷杰曼
W.马蒂亚斯
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Robert Bosch GmbH
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Robert Bosch GmbH
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Publication of CN103050648A publication Critical patent/CN103050648A/en
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    • HELECTRICITY
    • H01ELECTRIC ELEMENTS
    • H01MPROCESSES OR MEANS, e.g. BATTERIES, FOR THE DIRECT CONVERSION OF CHEMICAL ENERGY INTO ELECTRICAL ENERGY
    • H01M50/00Constructional details or processes of manufacture of the non-active parts of electrochemical cells other than fuel cells, e.g. hybrid cells
    • H01M50/20Mountings; Secondary casings or frames; Racks, modules or packs; Suspension devices; Shock absorbers; Transport or carrying devices; Holders
    • H01M50/233Mountings; Secondary casings or frames; Racks, modules or packs; Suspension devices; Shock absorbers; Transport or carrying devices; Holders characterised by physical properties of casings or racks, e.g. dimensions
    • H01M50/24Mountings; Secondary casings or frames; Racks, modules or packs; Suspension devices; Shock absorbers; Transport or carrying devices; Holders characterised by physical properties of casings or racks, e.g. dimensions adapted for protecting batteries from their environment, e.g. from corrosion
    • YGENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
    • Y02TECHNOLOGIES OR APPLICATIONS FOR MITIGATION OR ADAPTATION AGAINST CLIMATE CHANGE
    • Y02EREDUCTION OF GREENHOUSE GAS [GHG] EMISSIONS, RELATED TO ENERGY GENERATION, TRANSMISSION OR DISTRIBUTION
    • Y02E60/00Enabling technologies; Technologies with a potential or indirect contribution to GHG emissions mitigation
    • Y02E60/10Energy storage using batteries

Abstract

The invention relates to a tool battery having at least one battery cell unit (12 a-d). It is proposed that the tool battery has a sealing foil (14 a-d) which at least dust-tight and/or water-tight encloses at least one electrical device receiving region (16 a-d) of the battery (12 a-d).

Description

Tool battery with sealing film
Technical Field
The invention relates to a tool battery with a sealing film.
Background
A tool battery having at least one battery cell (akkuzellenneinheit) has been proposed.
Disclosure of Invention
The invention is directed to a tool battery having at least one battery cell.
The battery cell unit is preferably at least 5 watts, preferably at least 25 watts, and particularly preferably at least 100 watts in at least one operating state, the battery cell unit is particularly preferably at least 2.5 watts, particularly advantageously at least 5 watts, and particularly advantageously at least 10 watts, the sealing film is particularly preferably a film provided for sealing an area without pores, the sealing film is particularly less than 500 μm, preferably less than 100 μm, and particularly preferably less than 50 μm thick, the sealing film is preferably materially fused (stoffcl ü ssig) at the junction and/or transition region between two regions of the sealing film, the sealing film is preferably molded as a film, the sealing film is preferably a film that is provided with the features of being programmed, designed and/or disposed as a special, the sealing film is preferably a film that is designed and/or disposed as a sealing film that is preferably a film that is capable of preventing the ingress of moisture and/or moisture from entering the electrical device housing region of the battery cell unit when the battery cell unit is in an electrical contact with the sealing film, the sealing film is preferably a dust-free, or dust-free, and/or dust-free, the sealing film is preferably a dust-free, and/or dust-free, and/.
In a further embodiment, a battery cell unit is provided with a battery holder which is provided for holding at least one battery of the battery cell unit in an electrical device receiving region, whereby a high mechanical stability can be achieved, wherein a "battery holder" is to be understood as an element which, in at least one operating state, generates a holding force on the battery, wherein the battery holder preferably holds the battery on a battery housing of a tool battery, wherein the battery holder and the battery housing are at least partially, preferably completely, separately formed parts, wherein the battery holder is form-fittingly (formschl ü ssig) and/or force-fittingly (kraftschl ü ssig) holds the battery, wherein the battery holder is preferably provided such that a plurality of identical batteries are held in a manner that they do not move relative to one another, wherein a "battery" is to be understood as an element which is provided for converting stored chemical energy into electrical energy.
Furthermore, it is proposed that the battery cell has a battery circuit, which secures the battery holder in a region protected by the sealing film, in particular in the electrical device receiving region, as a result of which a low-cost, advantageous protection of the battery circuit can be achieved. By "battery circuit" should be understood in particular a circuit of the battery which at least prevents overdischarging and/or overcharging of the battery. The circuit preferably prevents the battery from being overloaded and/or overheated. The battery circuit preferably has at least one transistor, particularly preferably at least one microprocessor. The battery circuit communicates with the charging device during a particular inductive charging process. By "region protected by a sealing film" is to be understood in particular a region in which the sealing film is at least protected against the ingress of dust and/or water.
It is also proposed that the sealing film be formed in multiple layers, whereby a high mechanical stability and a high reliability can be achieved. "multilayer" is to be understood in particular in such a way that: the sealing film has at least two layers of different materials with different mechanical properties between the two film sides. Preferably, one layer has a higher crack resistance and the other layer has a higher elasticity than the respective different layer. For example, the crack-resistant material may have a textile. The layer facing the battery cell unit preferably has a higher temperature stability than the other layers.
Furthermore, it is proposed that the sealing film be formed at least partially by a water-vapor-permeable film, whereby moisture penetrating into the electrical device receiving area is evaporated from the electrical device receiving area, in particular when the battery is heated by energy exchange. By "water vapour permeable membrane" is understood a layer element which is more permeable for water vapour than for liquid water. The membrane preferably has a water column height of at least 5000mm according to standard EN20811: 1992. The membrane is preferably formed as a hydrophilic membrane, in particular as a polyether-ester membrane (polyether-membrane). The membrane may also optionally be formed as a polytetrafluoroethylene membrane.
It is also proposed that the sealing foil closes the open side of the cell holder, as a result of which a simple construction with a small amount of sealing foil can be advantageously sealed. The phrase "closing the open side of the battery holder" should be understood such that: in addition to the open sides, the battery holder completely surrounds the electrical device receiving area and the sealing film seals the open sides. The battery holder and the sealing film preferably completely seal the entire electrical equipment accommodation region. The battery cell unit preferably has, in particular, a battery holder for the battery cell unit, a sealed cable outlet opening. The cable exit opening is preferably arranged at least partially in the sealing film.
In an advantageous development of the invention, it is proposed that the sealing foil is connected at least partially in a material-fused manner to the battery holder, as a result of which the electrical device receiving region can be sealed particularly reliably. "material-bound connection" is to be understood in such a way that: the sealing membrane and the cell holder are joined together by atomic or molecular forces, such as welding, gluing and/or vulcanization.
In a further embodiment, it is proposed that the tool battery comprises a battery housing which has at least one ventilation opening. By "battery housing" should be understood, in particular, a component which protects the battery cell unit from external mechanical influences. The battery housing preferably has a coupling device for electrical and/or at least mechanical coupling to the hand tool. By "vent" is understood a region defined by the battery housing through which at least air can enter the interior region of the battery housing. Preferably, at least air is pushed forward on the outside of the cell holder and/or advantageously on the outside of the sealing film via the venting opening. The ventilation opening is provided in particular for the purpose of discharging water vapor escaping through the membrane from the electrical equipment accommodation region. Condensation and thus corrosion within the electrical equipment receiving area may be minimized by the vent.
Furthermore, it is proposed that the sealing foil at least partially rests against the battery cell during the shrinking process, as a result of which good mechanical stability can be achieved. By "shrinking process" is to be understood in particular a process in which: during which the sealing film is tightened. The shrinking process is preferably induced by heating and/or cooling the sealing film. The phrase "in contact with the battery cell unit" is to be understood such that: the sealing film has a force engagement and/or shape conformity with the battery cell unit after the shrinking process.
Furthermore, it is proposed that the sealing foil be pressed against the battery cell at least in sections by means of a low pressure, as a result of which good mechanical stability can be achieved. The term "low pressure" is to be understood in particular in such a way that: the gas pressure in the area protected by the sealing film is lower than the gas pressure outside this area.
Furthermore, it is proposed that the sealing foil very precisely defines the four sides of the electrical device receiving region, in particular in the case of a cuboid-shaped battery cell, as a result of which a bag-shaped sealing foil can be used, which results in a particularly low construction outlay. The concept "defined" should be understood such that: the sealing film forms a side wall of the electric equipment accommodation region. The sealing foil particularly precisely defines three sides of the electrical device receiving region in a battery cell unit having at least one triangle as a base surface. The outer sealing film thus completely defines the electrical equipment accommodation area except for the two sides.
Furthermore, it is proposed that the battery holder particularly precisely defines two mutually opposite sides of the electrical device receiving region, as a result of which the construction is particularly stable.
In an advantageous development of the invention, it is proposed that the battery holder has at least one first battery holder part and a second battery holder part formed separately from the first battery holder part, as a result of which a lower weight can be achieved with lower construction outlay. The term "battery holder part" is to be understood in particular as a part of the battery holder which, in at least one operating state, generates a fastening force on at least one battery of the battery cell unit. It is advantageous to clamp at least one battery between the battery clamp portions. By "separately formed parts" is understood parts that can be manufactured separately. The battery holder portion is not integrally formed.
It is furthermore proposed that the sealing foil connects the first cell holder part and the second cell holder part together, whereby components which additionally connect the cell holder parts can advantageously be dispensed with. The sealing membrane preferably prevents the two battery holder parts from moving apart.
It is also proposed that the cell holder has at least one film-fixing edge, as a result of which the sealing film can be fixed particularly stably. A film-fixing edge is to be understood as an edge which is provided to counteract the sealing film sliding off the cell holder
The invention further relates to a system having a hand tool and a tool battery according to the invention as claimed in one of the above-mentioned requirements. By "hand-held tool" is understood a tool that is considered reasonable by a person skilled in the art and may advantageously be understood an electric drill, a percussion drill, an electric hammer, an electric saw, an electric planer, a screw machine, a milling machine, a grinding machine, an angle grinder, a garden tool, a worksite measuring device and/or a multifunctional tool.
Drawings
Further advantages are given from the following description of the figures. Four embodiments of the invention are shown in the drawings. The figures, description and claims contain a number of combinations of features. Those skilled in the art may suitably consider these features individually and generalize them to further combinations as appropriate.
Figure 1 is a first cross-sectional view of a tool battery of the invention with a battery cell unit and a sealing membrane completely sealing the battery cell unit,
fig. 2 shows a second cross-sectional view of the tool battery of fig. 1, perpendicular to the first cross-section,
fig. 3 shows a cross-sectional view of an alternative embodiment of the tool battery of fig. 1, wherein a sealing membrane closes the opening of the battery cell unit,
figure 4 shows the battery cell unit of figure 3 in perspective view,
fig. 5 is a cross-sectional view of an alternative embodiment of the tool battery of fig. 1 having a battery housing, wherein a sealing membrane is attached to the battery housing,
figure 6 shows a cross-sectional view of an alternative embodiment of the tool battery of figure 1 having a battery cell unit with an energy transmission coil,
figure 7 shows an exploded view in partial cross-section of an alternative embodiment of the tool cell of figure 1 in perspective sealing membrane,
fig. 8 shows a partial cross-sectional view of the tool battery of fig. 7.
Detailed Description
Fig. 1 and 2 show a tool battery 10a of a system with a tool battery 10a and a hand tool not shown in detail. The tool battery 10a has a coupling device 30a which is mechanically and electrically coupled to the hand tool in a functional state. The tool battery 10a also has a battery cell unit 12a, a sealing film 14a and a battery housing 26 a.
The battery cell unit 12a includes an electrical equipment receiving area 16a, a battery holder 18a, a plurality of batteries 20a, and a battery circuit 22 a. The battery holder 18a secures the battery 20a and the battery circuit 22a within the electrical equipment receiving area 16 a. The battery holder 18a furthermore defines an electrical device receiving region 16a in this direction, which is perpendicular to the mounting direction of the battery 20a in the battery holder 18 a. The battery holder 18a is formed of two parts. The battery 20a and the battery circuit 22a should be in the first portion 32a of the battery holder 18 a. The electrical device receiving area 16a of the battery holder 18a is then largely covered by the second section 34a of the battery holder 18 a. The battery holder 18a thus divides the electrical equipment housing area 16a into a plurality of areas.
The sealing film 14a completely encloses the battery cell unit 12 a. The not-shown superposition of the two regions of the sealing film 14a and the not-shown joint of the two regions of the sealing film 14a are bonded to each other. The sealing film 14a thus seals the electrical equipment housing region 16a of the battery cell unit 12a against dust and water. The battery holder 18a holds the battery 20a and the battery circuit 22a in the region protected by the sealing film 14 a. The battery cell unit 12a has a cable exit hole 36 a. A cable 38a of the tool battery 10a, which connects the battery cell unit 12a to the coupling device 30a, is led out through the cable outlet opening 36 a. The sealing film 14a is formed as a double layer. Having a soft layer formed of a polyamide of higher crack strength and a layer formed of a polyethylene of higher elasticity. The sealing film 14a is pressed against the battery cell 12a by the low pressure. This is achieved by closing the sealing membrane 14a at a pressure of less than 0.9 bar.
The battery case 26a prevents external machinery from affecting the battery cell unit 12a and the sealing film 14 a. The battery case 26a is formed of thermoplastic. Which surrounds the battery cell unit 12a and the sealing film 14 a. The battery case 26a has a plurality of ventilation holes 28a through which air can flow around the sealing film 14 a. The battery case 26a can thereby discharge the moisture that has entered from the battery case 26 a. Even if the battery case 26a is mechanically damaged, moisture does not enter the battery case 26a, but does not leak out.
Three further embodiments of the invention are shown in figures 3 to 6. The following description and the drawing description are primarily limited to the differences between the exemplary embodiments, wherein the reference numerals of the components having the same reference numerals, in particular with reference to components having the same reference numerals, can be substantially referred to the drawing description and/or the description of the further exemplary embodiments, in particular fig. 1 and 2.
The reference numerals of the embodiment of fig. 1 and 2 are adjusted backwards in order to distinguish the embodiment letter a. The letter a is replaced by letters b to d in the embodiments of figures 3 to 6.
Fig. 2 and 4 show a tool battery 10b with a battery cell unit 12b, a sealing film 14b and a battery housing 26 b. The battery cell unit 12b includes a battery holder 18b and a plurality of batteries 20 b. The sealing film 14b seals the electrical equipment housing region 16b of the battery cell unit 12b against dust and water. The battery holder 18b holds the battery 20b in the electrical equipment housing area 16 b. The battery 20b is inserted into the battery holder 18 b. The battery holder 18b has two open sides 24b, which are perpendicular to the insertion direction. The batteries 20b are conductively connected to each other on the open side. The sealing film 14b is joined together by fusion to the cell holder 18 b. And sealing film 14b is connected to region 40b adjacent to open side 24 b. The regions 40b each enclose one of the open sides 24 b. The sealing foil 14b thus seals the open side 24b of the battery holder 18b in a dust-tight and water-tight manner.
Fig. 5 shows a tool battery 10c having a battery cell unit 12c, a sealing film 14c and a battery housing 26 c. The battery cell unit 12c includes a battery holder 18c and a plurality of batteries 20 c. The battery holder 18c holds the battery 20c in the electrical equipment housing area 16 c. The battery 20c is inserted into the battery holder 18 c. The battery housing 26c has a first housing portion 42c and a second housing portion 44 c. The housing portions 42c, 44c are connected to one another in a usable condition in an assembly method. The coupling means 30c of the tool battery 10c is arranged on the first housing part 42 c. The coupling device 30c is sealed in a material-fusing manner.
The sealing film 14c seals the electrical equipment housing region 16c of the battery cell unit 12c against dust and water. The first housing part 42c and the sealing film 14c are joined together by material fusion. The battery cell unit 12c is enclosed in a pouch formed by a sealing film 14c when mounted. The sealing film 14c is then bonded to the first housing part 42c and in the region 46c, it adjoins the region where the housing parts 42c, 44c impact one another in a usable state. To this end, the battery holder 18c presses the sealing film 14c against the housing part 42 c. The sealing film 14c then clings to the battery cell 12c during the shrinking process. To this end, the sealing film 14c fixes the battery cell 12c to the battery housing 26 c. In a usable state, the electrical equipment accommodation area 16c is filled with an overpressure, which prevents moisture and dust from entering the electrical equipment accommodation area. An overpressure is generated when the sealing film 14c is arranged by the volume change of the region enclosed by the sealing film 14 c.
Fig. 6 shows a tool battery 10d having a battery cell unit 12d, a sealing film 14d and a battery housing 26 d. The battery cell unit 12d includes a battery holder 18d, a plurality of batteries 20d, and an energy transfer coil 48 d. The battery holder 18d holds the battery 20 d. The battery 20d is inserted into the battery holder 18 d. The energy transfer coil 48d inductively transfers energy during charging and during operation of the hand tool. The sealing film 14d seals the electrical equipment housing region 16d of the battery cell unit 12d against dust and water. The sealing film 14d is formed in three layers. The sealing film 14d, which is not shown in detail here, is formed by a water-vapor-permeable membrane and two textile layers. The textile layer is glued on both sides to the water vapour permeable membrane. The textile layer thus protects the water vapour permeable membrane from mechanical damage. The sealing film 14d completely encloses the battery cell unit 12 d. The sealing film 14d has no cable exit hole. The coupling means 30d of the battery housing 26d is only mechanically coupled to the hand tool.
Fig. 7 and 8 show a tool battery 10e with a battery cell unit 12e, a sealing film 14e, a battery housing 26e and a coupling device 30 e. The battery cell unit 12e includes one battery holder 18e, four batteries 20e, and one battery circuit 22 e. The battery holder 18e secures the battery 20e of the battery cell unit 12e in the electrical equipment housing area 16 e. The battery holder 18e includes a first battery holder portion 52e and a second battery holder portion 54e formed separately from the first battery holder 52 e. The two battery holder portions 52e, 54e define the electrical equipment accommodation region 16e on two sides opposite to each other. The first battery clamp portion 52e is formed integrally with the first housing portion 42e of the battery housing 26 e. The first battery clamp portion 52e secures the battery circuit 22 e. The battery circuit 22e is cleaved into the void of the first battery clamp portion 52 e. The coupling means 30e of the tool battery 10e is arranged on the first housing part 42 e. The second battery clamp portion 54e is formed substantially plate-like.
The sealing film 14e seals the electrical equipment housing region 16e of the battery cell unit 12e against dust and water. To this end, the sealing film 14e defines the electrical equipment housing area 16 on four sides, which do not define the battery holder portions 52e, 54 e. The sealing film 14e defines an electrical equipment housing area on this side, which is perpendicular to the side defining the first battery holder portion 52 e. The first battery clamp portion 52e has a membrane securing edge 56 e. The membrane securing edge 56e is part of the slot. The membrane securing edge 56e surrounds the first battery clamp portion 52 e. The second battery clamp portion 54e also has a membrane securing edge 58 e. The film fixing edge 58e of the second battery holder portion 54e is plate-shaped. The edges of the sealing film 14e each surround one of the film securing edges 56e, 58e during the shrinking process. The sealing film 14e thus connects the first cell holder portion 52e and the second cell holder portion 54e to each other.

Claims (15)

1. A tool battery having at least one battery cell unit and a battery housing, characterized in that the tool battery has a sealing foil for a pore-free closed area and the battery cell unit has a battery holder, the sealing foil closing only the open sides of the battery holder such that the sealing foil at least dust-tight and/or water-tight closes at least one electrical device receiving area of the battery cell unit together with the battery holder, wherein the battery housing surrounds the battery cell unit and the sealing foil is pressed against the battery housing by the battery holder, the sealing foil at least partially resting against the battery cell unit during a shrinking process such that the sealing foil has a force engagement and/or a shape-fit with the battery cell unit after the shrinking process.
2. A tool battery according to claim 1, wherein the battery holder is arranged to secure at least one battery of a battery cell unit in the electrical equipment receiving area.
3. The tool battery of claim 2, wherein the battery cell unit has a battery circuit that secures the battery clamp in an area protected by a sealing membrane.
4. Tool cell according to one of the preceding claims, characterised in that the sealing film is formed in multiple layers.
5. A tool cell according to any of the preceding claims 1-3, wherein the sealing membrane is at least partly formed by a water vapour permeable membrane.
6. Tool cell according to claim 2, characterised in that the sealing foil is at least partially materially bonded to the cell holder.
7. A tool battery according to any of claims 1 to 3, wherein the battery housing has at least one vent hole.
8. Tool battery according to claim 2, characterised in that the sealing foil is pressed against the battery cell unit at least in sections by means of a low pressure.
9. A tool battery according to claim 2, wherein the sealing membrane defines four sides of the electrical device receiving area.
10. Tool battery according to claim 2, characterised in that the battery holder particularly precisely defines two mutually opposite sides of the electrical device receiving region.
11. The tool battery of claim 2, wherein the battery holder has at least a first battery holder portion and a second battery holder portion formed separately from the first battery holder portion.
12. The tool battery of claim 11, wherein the sealing membrane interconnects the first battery clamp portion and the second battery clamp portion.
13. The tool battery of claim 2, wherein the battery clamp has at least one membrane securing edge.
14. A system having a hand tool and a tool battery according to any one of the preceding claims.
15. A system having an electric bicycle and a tool battery according to one of claims 1 to 13.
CN201210385666.4A 2011-10-14 2012-10-12 Tool battery with sealing film Active CN103050648B (en)

Applications Claiming Priority (4)

Application Number Priority Date Filing Date Title
DE102011084493 2011-10-14
DE102011084493.7 2011-10-14
DE102012203938.4 2012-03-14
DE102012203938A DE102012203938A1 (en) 2011-10-14 2012-03-14 Battery for handtool, has multilayer sealing film that dust-tightly or watertightly closes at least one electrical receiving region of battery cell unit

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CN103050648A CN103050648A (en) 2013-04-17
CN103050648B true CN103050648B (en) 2020-07-24

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DE102014222370A1 (en) * 2014-11-03 2016-05-04 Robert Bosch Gmbh Battery pack for a hand tool
CN108810269A (en) * 2018-06-04 2018-11-13 努比亚技术有限公司 Alarm method, mobile terminal and the computer readable storage medium of battery immersion
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