CN103050605A - LED (light emitting diode) light source module and LED light source thereof - Google Patents

LED (light emitting diode) light source module and LED light source thereof Download PDF

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CN103050605A
CN103050605A CN2012105844820A CN201210584482A CN103050605A CN 103050605 A CN103050605 A CN 103050605A CN 2012105844820 A CN2012105844820 A CN 2012105844820A CN 201210584482 A CN201210584482 A CN 201210584482A CN 103050605 A CN103050605 A CN 103050605A
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cross
section
light source
led
led light
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CN103050605B (en
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王慧东
刘凯
张彦伟
孙夕庆
孔瑞
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ADVANCED OPTRONIC DEVICES (WEIFANG) Co Ltd
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ADVANCED OPTRONIC DEVICES (WEIFANG) Co Ltd
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Abstract

The embodiment of the invention discloses an LED (light emitting diode) light source module and an LED light source thereof. The LED light source comprises an LED enclosed single lamp, a side wall ring and a reflection device, wherein the LED enclosed single lamp consists of an enclosed support, a luminescent chip, a fluorescent adhesive and a light distribution lens, and the luminescent chip, the fluorescent adhesive and the light distribution lens are fixedly arranged on the enclosed support; the side wall ring is arranged on the periphery of the LED enclosed single lamp, the bottom of the reflection device is fixed together with the LED enclosed single lamp, and the C0-180 cross section and the C90-270 cross section of the reflection device are respectively coincided with the C0-180 cross section and the C90-270 cross section of the light distribution lens; and the C0-180 cross section profile of the reflection device is of a symmetrical shape, the C90-270 cross section profile of the reflection device is of a non-symmetrical shape, and the zenith height of the C0-180 cross section profile of the reflection device is less than that of the C90-270 cross section profile. In the application of street illumination, the LED light source module and the LED light source thereof particularly aim at the illumination of driveways, and the availability of illuminant light quantity is increased by 5-10 percent; and in the application of light cast illumination in a large area, the gradual change transition from the area below a lamp post to a periphery area is realized, so that an obvious dark field and a bright spot in an illuminant area are enabled not to occur, and the LED light source module and the LED light source thereof have the advantages of simple process and lower cost.

Description

A kind of led light source module and led light source thereof
Technical field
The present invention relates to LED lighting manufacturing technology field, relate in particular to a kind of led light source module and led light source thereof.
Background technology
LED is easy to realize various forms of luminous intensity distributions, and technological means commonly used is that scioptics carry out the luminous intensity distribution design at present, and wherein, the luminous intensity distribution basis of LED light fixture can be once light-distribution technique, also can be secondary light-distribution technique.
Once light-distribution technique is in the process of the single LEDs of encapsulation, and lens packages to package support, is made itself and LED luminescence chip, fluorescent glue and package support form one, thereby consists of the LED optical system.Wherein, LED luminescence chip surface-coated has fluorescent glue, is light source; Lens are generally silica-gel lens.This technique is equivalent to the disposable target luminous intensity distribution form that realized in the process of making LED, and therefore, we claim that usually this technique is once light-distribution technique, and the lens that adopt are lens.
Secondary light-distribution technique is to install independently on the basis of the intact LED of encapsulation that lens carry out the luminous intensity distribution design.Wherein, encapsulating intact LED is light source, and the lens that adopt are generally the lens of polymethyl methacrylate (PMMA) material, and these lens independently and outside the light source, the two forms optical system.This technique is equivalent to increase again second level lens and carries out luminous intensity distribution on the basis of LED once light-distribution technique, thereby realized target luminous intensity distribution form, therefore, we claim that usually this technique is secondary light-distribution technique, and the lens that are independent of outside the LED that adopt are called secondary lens.
But when the light fixture of available technology adopting once light-distribution technique was used for illumination, the utilance of luminous flux was lower; When the light fixture of employing secondary light-distribution technique was used for illumination, although the utilization of luminous flux promotes to some extent, its cost was higher, and the production operation complexity is also larger.
Summary of the invention
For solving the problems of the technologies described above, the embodiment of the invention provides a kind of led light source module and led light source thereof, and with the utilance of raising luminous flux, and cost is lower, and the production operation complexity is less.
For addressing the above problem, the embodiment of the invention provides following technical scheme:
A kind of led light source comprises: LED encapsulates single lamp, and described LED encapsulates single lamp and comprises: package support and be fixed in luminescence chip, fluorescent glue and light-distribution lens on the described package support; Side wall ring be located at described LED encapsulate single lamp around, bottom and described LED encapsulate the reflector that single lamp is fixed together, the C0-180 cross section of described reflector, C90-270 cross section overlap with the C0-180 cross section of described light-distribution lens, C90-270 cross section respectively; Wherein, the C0-180 cross section profile of described reflector is symmetric form, and the C90-270 cross section profile is asymmetric, and the apex height of the C0-180 cross section profile of described reflector is less than the apex height of its C90-270 cross section profile.
Preferably, two apex height of described reflector C90-270 cross section profile do not wait.
Preferably, the sidewall of described reflector comprises inner surface and two sides of outer surface, and wherein, from the less end of described reflector C90-270 cross section profile apex height, the area of each level cross-sectionn of described inner surface reduces gradually to its bottom.
Preferably, in described reflector C0-180 cross section, the profile of described inner surface is arc or linear; In other each vertical sections that comprise described reflector C0-180 cross section and C90-270 cross section common wire, the profile of described inner surface is arc, and rotate to the direction in C90-270 cross section along described reflector C0-180 cross section, the radius of curvature of described inner surface profile reduces gradually.
Preferably, described light-distribution lens is bimodal lens, and the C0-180 cross section of described light-distribution lens comprises: the axis of described package support center and the definition of described luminescence chip center, and two high points of described bimodal lens; The C90-270 cross section of described light-distribution lens is perpendicular to the C0-180 cross section of described light-distribution lens, and comprises the axis of described package support center and the definition of described luminescence chip center.
Preferably, in described reflector C0-180 cross section, when the profile of described inner surface was linear, the profile of described inner surface and the angle on the horizontal direction were 85 °-90 °, comprise endpoint value.
Preferably, the ratio of the apex height of described reflector C90-270 cross section profile and the apex height of its C0-180 cross section profile is 1.5:1-2.5:1, comprises endpoint value.
Preferably, the ratio between two apex height of described reflector C90-270 cross section profile is 1.5:1-3.0:1, comprises endpoint value.
Preferably, described light-distribution lens is hemispherical lens, and the C0-180 cross section of described light-distribution lens comprises the axis of described package support center and the definition of described luminescence chip center; The C90-270 cross section of described light-distribution lens is perpendicular to the C0-180 cross section of described light-distribution lens, and comprises the axis of described package support center and the definition of described luminescence chip center.
Preferably, in described reflector C0-180 cross section, when the profile of described inner surface was linear, the profile of described inner surface and the angle on the horizontal direction were 55 °-75 °, comprise endpoint value.
Preferably, the ratio of the apex height of described reflector C90-270 cross section profile and the apex height of its C0-180 cross section profile is 2.0:1-3.5:1, comprises endpoint value.
Preferably, the ratio between two apex height of described reflector C90-270 cross section profile is 1.5:1-6.0:1, comprises endpoint value.
Preferably, to the less end of described reflector C90-270 cross section profile apex height, the height of described reflector sidewall reduces or reduces first to increase gradually again from the larger end of described reflector C90-270 cross section profile apex height.
Preferably, described reflector inner surface is mirror surface reflecting type or scattered reflection type.
Preferably, described reflector bottom has opening, and described opening matches with described package support, and the center of described opening overlaps with the bottom center of described package support.
Preferably, described package support comprises the copper post that is positioned at its bottom centre, and described copper post is forward type or has the notch cuttype groove.
A kind of led light source module comprises a plurality of above-mentioned each described led light sources.
Preferably, the reflector in described a plurality of led light source is integrated.
Compared with prior art, technique scheme has the following advantages:
The technical scheme that the embodiment of the invention provides is compared with the lighting that available technology adopting once light-distribution technique is made, and in street lighting is used, especially for the illumination of car lane, the utilance of illuminating light flux has been improved 5%-10%; In the application of floodlighting on a large scale, illuminance of ground distributes comparatively even, thereby has realized the gradual transition of lamp stand lower zone to fringe region, and assurance obvious dark space and speck can not occur in the field of illumination.
Technical scheme that the embodiment of the invention provides is compared with the lighting that available technology adopting secondary light-distribution technique is made, on the basis of improving the luminous flux utilance, adopt once light-distribution technique to make the single lamp of LED, technique is comparatively simple, can effectively save cost, reduces the complexity of production operation.
Description of drawings
In order to be illustrated more clearly in the embodiment of the invention or technical scheme of the prior art, the below will do to introduce simply to the accompanying drawing of required use in embodiment or the description of the Prior Art, apparently, accompanying drawing in the following describes only is some embodiments of the present invention, for those of ordinary skills, under the prerequisite of not paying creative work, can also obtain according to these accompanying drawings other accompanying drawing.
The structural representation of the led light source that Fig. 1 provides for the embodiment of the invention one;
The structure perspective view of the reflector that Fig. 2 provides for the embodiment of the invention one;
The vertical view of the reflector that Fig. 3 provides for the embodiment of the invention one;
The cutaway view in the C90-270 cross section of the reflector that Fig. 4 provides for the embodiment of the invention one;
The STRUCTURE DECOMPOSITION schematic diagram of the led light source that Fig. 5 provides for the embodiment of the invention one;
A kind of LED that Fig. 6 provides for the embodiment of the invention one encapsulates the STRUCTURE DECOMPOSITION schematic diagram of single lamp;
The cutaway view in the C0-180 cross section of the reflector that Fig. 7 provides for the embodiment of the invention one;
The LED that Fig. 8 provides for the embodiment of the invention one encapsulates the distribution curve flux figure of single lamp;
The distribution curve flux figure of the led light source that Fig. 9 provides for the embodiment of the invention one;
The illumination equiluminous GTG figure of the led light source that Figure 10 provides for the embodiment of the invention one;
The another kind of LED that Figure 11 provides for the embodiment of the invention one encapsulates the STRUCTURE DECOMPOSITION schematic diagram of single lamp;
The structural representation of the led light source that Figure 12 provides for the embodiment of the invention two;
The structure perspective view of the reflector that Figure 13 provides for the embodiment of the invention two;
The vertical view of the reflector that Figure 14 provides for the embodiment of the invention two;
The cutaway view in the C90-270 cross section of the reflector that Figure 15 provides for the embodiment of the invention two;
The STRUCTURE DECOMPOSITION schematic diagram of the led light source that Figure 16 provides for the embodiment of the invention two;
A kind of LED that Figure 17 provides for the embodiment of the invention two encapsulates the STRUCTURE DECOMPOSITION schematic diagram of single lamp;
The cutaway view in the C0-180 cross section of the reflector that Figure 18 provides for the embodiment of the invention two;
The LED that Figure 19 provides for the embodiment of the invention two encapsulates the distribution curve flux figure of single lamp;
The distribution curve flux figure of the led light source that Figure 20 provides for the embodiment of the invention two;
The illumination equiluminous GTG figure of the led light source that Figure 21 provides for the embodiment of the invention two;
Figure 22 is that beam angle is the illumination equiluminous GTG figure of the led light source of 60 ° of luminous intensity distributions in the prior art;
Figure 23 is that beam angle is the illumination equiluminous GTG figure of the led light source of 30 ° of luminous intensity distributions in the prior art;
Figure 24 is that beam angle is the illumination equiluminous GTG figure of the led light source of 15 ° of luminous intensity distributions in the prior art;
The structural representation of the led light source module that Figure 25 provides for the embodiment of the invention four;
The STRUCTURE DECOMPOSITION schematic diagram of the led light source module that Figure 26 provides for the embodiment of the invention four.
Embodiment
The C-planar system is a kind of measurement commonly used and the coordinate system of description light source or light fixture light distribution, and this system can be used in the luminosity measurement of led light source or light fixture.Under the C-planar system, the spatial light intensity of measuring and describe led light source or light fixture distributes, generally describe by distribution curve flux, and described distribution curve flux refers under polar coordinate system or rectangular coordinate system, the corresponding light intensity value of all angles on certain the luminous intensity distribution plane that marks, and the curve synoptic diagram that this light intensity value changes with angle is described out.Wherein, people pay close attention to and analyze is distribution curve flux on C0-C180 and these two luminous intensity distribution planes of C90-C270.
From distribution curve flux figure, the distribution curve flux on these two planes can overlap, and also can be diverse.The angle in 0 ° of angle line left side is positive-angle among the General Definition distribution curve flux figure, represent with "+", the angle on 0 ° of angle line right side is negative angle, represent with "-", then the distribution curve flux on each plane can make symmetrical expression, with respect to 0 ° of angle line left-right symmetric, also can be asymmetric namely, namely asymmetric with respect to 0 ° of angle line left and right sides.And, value that can the reading optical beam angle from the distribution curve flux, described beam angle refer to the angle sum that the angle that turns over when the largest light intensity angle line is rotated counterclockwise to 50% largest light intensity angle line on this distribution curve flux and this largest light intensity angle line dextrorotation turn over when going to 50% largest light intensity angle line.
In addition, in order to express easily, we will become the C0-180 cross section with the face of C0-180 luminous intensity distribution planes overlapping in the structure of led light source, become the C90-270 cross section with the face of C90-270 luminous intensity distribution planes overlapping, and C0-C180 cross section and C90-270 cross section are as the cutaway view plane of led light source structure.
Just as described in the background section, when the light fixture of available technology adopting once light-distribution technique was used for illumination, the utilance of luminous flux was lower; When the light fixture of employing secondary light-distribution technique was used for illumination, although the utilization of luminous flux promotes to some extent, its cost was higher, and the production operation complexity is also higher.Describe below in conjunction with concrete condition.
In street lighting, the inventor studies discovery, and common car lane is arranged as track, 2 track to 8, and wherein, some car lane also comprises central partition and greenbelt etc.And common lamp stand spread pattern has one-sided arrangement, Bilateral Symmetry to arrange and bilateral is staggered in the car lane, and the ratio of the distance between the adjacent lamp stand and pole height is generally 3:1-5:1, and the lamp stand cantilever elevation angle is 0 ° to 15 °.For some wider bicycle lane and the street on pavement are arranged, can on a lamp stand, symmetry be installed by two street lamps, be used for shining respectively car lane and bicycle lane.
Common street lighting scene is considered, the inventor further studies discovery, the comparatively reasonably luminous intensity distribution form of LED street lamp is: on C0-180 luminous intensity distribution plane, be on the plane of corresponding road travel direction, its distribution curve flux is the bat aerofoil profile, beam angle is in 135 °-150 ° scope, and largest light intensity is worth corresponding angle in ± 60 ° to ± 65 ° scope, and the ratio of the light intensity value at largest light intensity value and 0 ° of angle line place is in the scope of 1.5:1-3:1; On C90-270 luminous intensity distribution plane, be on the plane of corresponding road width direction, its distribution curve flux is asymmetric, beam angle is in 60 °-100 ° scope, largest light intensity is worth corresponding angle in+10 ° to+45 ° the scope, thereby so that the light intensity value at each the angle place of distribution curve flux positive-angle one side on the C90-270 luminous intensity distribution plane is all greater than the light intensity value at the negative angle place that equates, and then the illuminating ray of LED street lamp guiding more had utilize the direction that is worth, reduce unnecessary light waste, improve the utilance of luminous flux.
Out of doors in the floodlighting scene, the inventor studies discovery, common scene is to arrange one or several high bar in some extensive area, and at several flood lights of high bar installation, thereby by selecting suitable flood light type and rational flood light mounting arrangement being set, illuminate whole extensive area, reach the illuminance of ground value and the uniformity of illuminance that need in this zone, specifically the difference according to the difference of field of illumination scope.
The inventor further studies discovery, and the projection distance that general occasion requires flood light is in 30 meters to 75 meters scope, and the illuminance of ground uniformity in this field of illumination is more than or equal to 0.3; Some special occasions requires the projection distance of flood light to reach 100 meters even farther, and the illuminance of ground uniformity in this field of illumination is more than or equal to 0.5.In addition, meter state of looking for for extensive area, especially main zone of action or working region in this field of illumination, people wish that the distribution of its illuminance of ground is more even better, thus so that the brightness value from the lamp stand lower zone to fringe region is the transition of gradual change.
And the lighting that available technology adopting once light-distribution technique is made, in manufacturing process, be with bimodal lens packages on package support, make itself and luminescence chip, fluorescent glue and package support composition one, become LED to encapsulate single lamp, and the realize target luminous intensity distribution.Wherein, bimodal lens are generally silica-gel lens, and the cutaway view profile in its C0-180 cross section has two highly consistent high points, similar and double-peak shape; The cutaway view profile in its C90-270 cross section is symmetric form.The luminous intensity distribution form of the LED light fixture that this luminous intensity distribution technique obtains is: the C0-180 distribution curve flux is symmetrical bat aerofoil profile, the C90-270 distribution curve flux is symmetrical approximate taper or approximate ellipsoidal, when being applied to street lighting, especially for car lane, be asymmetric illuminating light flux utilance low 5% to 10% than the distribution curve flux on the C90-C270 luminous intensity distribution plane.
And, the LED lighting that available technology adopting once light-distribution technique is made, the luminous intensity distribution form that realizes is: C0-180 luminous intensity distribution plane, light distribution on C90-270 luminous intensity distribution plane and other luminous intensity distribution planes is consistent, namely from distribution curve flux figure, its C0-180 luminous intensity distribution plane, overlap during distribution curve flux on C90-270 luminous intensity distribution plane and other luminous intensity distribution planes, and all be symmetrical, beam angle is in 10 °-60 ° scope, when causing floodlighting that it is applied to outdoor extensive area, some local obvious dark space or speck of occurring in the illumination zone easily appears.As arranging a lamp stand in 75 meters of length, wide 75 meters regional centers, bar is high 30 meters, totally 8 to 12 of lamp stand top layout one circle flood lights, and the lamp installation elevation angle is 55 to 65 degree approximately.When the beam angle of flood light hour, as in 15 ° to 30 ° scope, easily relative dark space occurs at the lamp stand lower zone, and relative speck occurs some of this zone is local; When the beam angle of flood light was larger, such as 60 °, because projection distance is far away not, easily blanking bar appearred in the zone a long way off.
The LED lighting that available technology adopting secondary light-distribution technique is made, mainly be adopt beam angle approximately 120 ° the LED of lambert's type luminous intensity distribution encapsulate single lamp in conjunction with secondary lens, come the realize target luminous intensity distribution.Although, LED lighting compared to the making of once light-distribution technique, the utilance of its luminous flux promotes to some extent, but, when this lighting is applied to street lighting and outdoor floodlighting, LED lighting generally have tens in addition the hundreds of LEDs encapsulate single lamp, cause when concrete the making, need to encapsulate single lamp to every LEDs and all cooperate a secondary lens is installed, this just means that the making of every lighting all needs to install tens even a hundreds of secondary lens.And in installation process, not only secondary lens fixedly needs the production auxiliary materials such as fixing glue, and, the installation of each secondary lens needs artificial careful operation, especially the installation of the secondary lens of unsymmetric structure needs the artificial direction of rotation of carefully grasping every secondary lens, thereby cause adopting the LED lighting of secondary light-distribution technique making, cost is higher, and the production operation complexity is higher.
On the basis based on above-mentioned research, the embodiment of the invention provides a kind of led light source, comprising:
LED encapsulates single lamp, and described LED encapsulates single lamp and comprises: package support and be fixed in luminescence chip, fluorescent glue and light-distribution lens on the described package support;
Side wall ring be located at described LED encapsulate single lamp around, bottom and described LED encapsulate the reflector that single lamp is fixed together, the C0-180 cross section of described reflector, C90-270 cross section overlap with the C0-180 cross section of described light-distribution lens, C90-270 cross section respectively;
Wherein, the C0-180 cross section profile of described reflector is symmetric form, and the C90-270 cross section profile is asymmetric, and the apex height of the C0-180 cross section profile of described reflector is less than the apex height of its C90-270 cross section profile.
The embodiment of the invention also provides a kind of led light source module that comprises a plurality of above-mentioned led light sources.
Led light source module and led light source thereof that the embodiment of the invention provides, compare with the lighting that available technology adopting once light-distribution technique is made, in street lighting is used, especially for the illumination of car lane, the utilance of illuminating light flux has been improved 5%-10%; In the application of floodlighting on a large scale, illuminance of ground distributes comparatively even, thereby has realized the gradual transition of lamp stand lower zone to fringe region, and assurance obvious dark space and speck can not occur in the field of illumination.
Led light source module and led light source thereof that the embodiment of the invention provides, compare with the lighting that available technology adopting secondary light-distribution technique is made, on the basis of improving the luminous flux utilance, adopt once light-distribution technique to make the single lamp of LED, technique is comparatively simple, can effectively save cost, reduce the complexity of production operation.
For above-mentioned purpose of the present invention, feature and advantage can more be become apparent, below in conjunction with accompanying drawing the specific embodiment of the present invention is described in detail.
Set forth detail in the following description so that fully understand the present invention.But the present invention can be different from alternate manner described here and implements with multiple, and those skilled in the art can be in the situation that do similar popularization without prejudice to intension of the present invention.Therefore the present invention is not subjected to the restriction of following public implementation.
Below in conjunction with concrete application scenarios led light source module and the led light source thereof that the embodiment of the invention provides is elaborated.
Embodiment one:
As shown in Figure 1, the led light source that the embodiment of the invention provides comprises: LED encapsulates single lamp 1, described LED encapsulates single lamp 1 and adopts once light-distribution technique to make, and comprising: package support and be fixed in luminescence chip, fluorescent glue and light-distribution lens on the described package support; Side wall ring be located at described LED encapsulate single lamp 1 around, the bottom encapsulates the reflector 2 that single lamp 1 is fixed together with described LED, and the C0-180 cross section 3 of described reflector 2, C90-270 cross section 4 overlap with the C0-180 cross section of described light-distribution lens, C90-270 cross section respectively; Wherein, C0-180 cross section 3 profiles of described reflector 2 are symmetric form, and C90-270 cross section 4 profiles are asymmetric, and the apex height of C0-180 cross section 3 profiles of described reflector 2 is less than the apex height of its C90-270 cross section 4 profiles.
As shown in Figure 2, in the led light source that the embodiment of the invention provides, the sidewall of described reflector 2 comprises inner surface 22 and 23 two sides of outer surface, as shown in Figure 3, wherein, the vertical view of described outer surface 23 is oval, and the vertical view of described inner surface 22 is annular.In one embodiment of the invention, as shown in Figure 4, C90-270 cross section 4 profiles 24 of described reflector 2 are asymmetric comprising: two apex height of described reflector 2C90-270 cross section 4 profiles 24 do not wait, and from the less end of the C90-270 cross section of described reflector 24 profiles, 24 apex height, the area of described inner surface 22 each level cross-sectionn reduces gradually to its bottom, plays certain optically focused effect thereby described LED is encapsulated the light that single lamp 1 sends.
In one embodiment of the invention, described light-distribution lens is bimodal lens, and as shown in Figure 5, then described LED encapsulates single lamp 1, as shown in Figure 6, comprising: package support 11 and be fixed in luminescence chip 13 on the described package support 11, fluorescent glue 14 and light-distribution lens 12.Wherein, the C0-180 cross section 3 of described light-distribution lens 12 comprises: the axis of described package support 11 centers and the definition of described luminescence chip 13 centers, and two high points of described bimodal lens 12; The C90-270 cross section 4 of described light-distribution lens 12 is perpendicular to the C0-180 cross section 2 of described light-distribution lens 12, and comprises the axis of described package support 11 centers and the definition of described luminescence chip 13 centers.
Need to illustrate, in other embodiments of the invention, described light-distribution lens 12 can also be hemispherical lens or other light-distribution lens, and the present invention does not do restriction to this.
In the led light source that the embodiment of the invention provides, in the C0-180 cross section 3 of described reflector 2, the profile of described inner surface 2 can be arc, also can linear, as shown in Figure 7; In other each vertical sections that comprise described reflector 2C0-180 cross section 3 and C90-270 cross section 4 common wires, the profile 24 of described inner surface 22 is arc, and preferred, rotate to the direction in C90-270 cross section 4 along described reflector 2C0-180 cross section 3, the radius of curvature of described inner surface 22 profiles reduces gradually, namely rotate to the direction in C90-270 cross section 4 along described reflector 2C0-180 cross section 3, the curvature of described inner surface 22 profiles is increasing.
In one embodiment of the invention, when the profile of inner surface 22 in its C0-180 cross section 3 of described reflector 2 is linear, the profile of described inner surface 22 and the angle on the horizontal direction are 85 °-90 °, comprise endpoint value, the contour curvature of inner surface 22 in its C0-180 cross section 3 that is described reflector 2 can be infinity, also is that the contour curvature of inner surface 22 in its C0-180 cross section 3 of described reflector 2 can be vertical curve; The ratio of the apex height of described reflector 2C90-270 cross section 4 profiles and the apex height of its C0-180 cross section 3 profiles is 1.5:1-2.5:1, comprises endpoint value; Ratio between two apex height of described reflector 2C90-270 cross section 4 profiles is 1.5:1-3.0:1, comprises endpoint value, thereby the light guiding that the single lamp 1 of described encapsulation sends is more had the direction of the value utilized.
Need to prove, from the larger end of described reflector 2C90-270 cross section 4 profile apex height to the less end of described reflector 2C90-270 cross section 3 profile apex height, the height of described reflector 2 sidewalls can reduce gradually, also can reduce first to increase again, not wait as long as guarantee two apex height of described reflector 2C90-270 cross section 4 profiles.
In the led light source that the embodiment of the invention provides, the inner surface 22 of described reflector 2 can be mirror surface reflecting type, also can be scattered reflection type, thereby described LED is encapsulated the more valuable direction of light guiding that single lamp sends, improve the light utilization that described LED encapsulates single lamp 1.In the present embodiment, when the inner surface 22 of described reflector 2 was mirror surface reflecting type, described inner surface 22 can be coated with aluminium, chromium or silver etc., but the present invention does not limit this.
In addition, the bottom of described reflector 2 has opening 21, described opening 21 matches with described package support 11, and the center of described opening 21 overlaps with the bottom center of described package support 11, is fixed together thereby described reflector 2 is encapsulated single lamp 1 with described LED.
Need to prove, described package support 11 comprises the copper post 15 that is positioned at its bottom centre, in the present embodiment, described copper post 15 can be forward type, as shown in Figure 6, its upper surface is concordant everywhere, and then described LED encapsulates the structure of single lamp 1 and is: described luminescence chip 13 is positioned at the upper surface center of described copper post 15; Fluorescent glue 14 is coated on described copper post 15 upper surfaces, and wraps up described luminescence chip 13; Described light-distribution lens 12 is fixed in the top of described package support 11.
As shown in Figure 8, the LED that provides for the embodiment of the invention of Fig. 8 encapsulates the distribution curve flux schematic diagram of single lamp 1.As can be seen from Figure 8, in the led light source that the embodiment of the invention provides, the luminous intensity distribution form that described LED encapsulates single lamp 1 is: the distribution curve flux on the C0-C180 plane is the bat aerofoil profile, beam angle is about 150 ° to 155 °, largest light intensity be worth corresponding angle for ± 60 degree to ± 65 degree, the ratio of largest light intensity value and 0 ° of angle line light intensity value is in 1.6:1 to 1.7:1 scope; Distribution curve flux is symmetrical approximate ellipsoidal on the C90-C270 plane, and beam angle is 120 °.
As shown in Figure 9, the distribution curve flux schematic diagram of the led light source that provides for the embodiment of the invention of Fig. 9.As can be seen from Figure 9, the luminous intensity distribution form of described led light source is: the distribution curve flux on the C0-C180 plane is the bat aerofoil profile, beam angle is in 145 ° of-150 ° of scopes, largest light intensity is worth corresponding angle to be spent to ± 65 degree for ± 60, and the largest light intensity value is 2.3:1 to 2.4:1 with the ratio of 0 ° of angle line light intensity value; Distribution curve flux on the C90-C270 plane is asymmetric, beam angle is in 80 ° of-85 ° of scopes, largest light intensity is worth corresponding angle to be spent to+25 degree for+20, and on the described C90-C270 luminous intensity distribution plane, the light intensity value of each positive-angle one side is greater than the light intensity value that equates the negative angle place.
As shown in figure 10, the led light source that Figure 10 provides for the embodiment of the invention is positioned at long 50 meters, wide 50 meters square region center, and when the led light source setting height(from bottom) is 7 meters, the brightness value on ground (unit is lx) distribution situation, in the figure, the brightness value distribution situation on described ground represents with equiluminous GTG figure, and the light and shade transition of GTG represents the high-low transition of brightness value.As can be seen from Figure 10, the led light source that the embodiment of the invention provides, thus realized the gradual transition of lamp stand lower zone to fringe region, guarantee that the lamp stand below obvious dark space can not occur, obvious speck can not occur in other field of illuminations.
The led light source that the embodiment of the invention provides is used for 2 to 3 common tracks, and lighting spacing and its setting height(from bottom) are during than the street lighting that is 3 to 5, can realize that car lane road surface, street uniformity of illuminance is greater than 0.4, brightness total uniformity in road surface is greater than 0.4, road surface brightness longitudinal uniformity is greater than 0.7, thereby the utilance of illuminating light flux has been improved 5%-10%, in the situation that the same light flux can improve 15%-30% with the road surface average illumination.
In another embodiment of the present invention, in order further to improve the luminous flux utilance of described led light source, described copper post 15 is preferably has the notch cuttype groove, shown in Figure 11 (a), preferably, described copper post center comprises two conical sockets that connect, and the center of described the first groove 16 and the second groove 17 is on the same straight line, namely be positioned at first groove 16 and the second groove 17 that is positioned at described the first groove 16 belows of top, and the cross-sectional area of described the first groove 16 bottoms is greater than the cross-sectional area at described the second groove 17 tops.In the present embodiment, shown in Figure 11 (b), the structure that described LED encapsulates single lamp 1 is: described luminescence chip 13 is positioned at described the second groove 17 bottom centre; Fluorescent glue 14 is filled described the second groove 17 fully, and wraps up described luminescence chip 13; Described light-distribution lens 12 fixing and described package support 11 tops.
Because in the embodiment of the invention, the cross-sectional area of the first groove 16 bottoms of described copper post 15 is greater than the cross-sectional area at described the second groove 17 tops, and described luminescence chip 13 is positioned at described the second groove 17 bottom centre; So the light that 16 pairs of described luminescence chips 13 of described the first groove send has certain optically focused effect, thereby so that the luminous intensity distribution form of the led light source that the embodiment of the invention provides is: the distribution curve flux on the C0-C180 plane is the bat aerofoil profile, beam angle is in 145 ° of-150 ° of scopes, largest light intensity is worth corresponding angle to be spent to ± 65 degree for ± 60, and the largest light intensity value is 2.3:1 to 2.4:1 with the ratio of 0 ° of angle line light intensity value; Distribution curve flux on the C90-C270 plane is asymmetric, beam angle is in 70 °-75 ° scope, largest light intensity is worth corresponding angle and is+20 ° to+25 °, and on the described C90-C270 luminous intensity distribution plane, the light intensity value of each positive-angle one side is greater than the light intensity value that equates the negative angle place, thereby so that led light source provided by the present invention when being applied to street lighting, can further improving illumination and the brightness of carriageway surfacing, and then further improve the utilance of led light source luminous flux.
In sum, the led light source that the embodiment of the invention provides is compared with the lighting that available technology adopting once light-distribution technique is made, in street lighting is used, especially for the illumination of car lane, the utilance of illuminating light flux has been improved 5%-10%; In the application of floodlighting on a large scale, illuminance of ground distributes comparatively even, thereby has realized the gradual transition of lamp stand lower zone to fringe region, and assurance obvious dark space and speck can not occur in the field of illumination.
Led light source module and led light source thereof that the embodiment of the invention provides, compare with the lighting that available technology adopting secondary light-distribution technique is made, on the basis of improving the luminous flux utilance, adopt once light-distribution technique to make the single lamp of LED, technique is comparatively simple, can effectively save cost, reduce the complexity of production operation.
Embodiment two:
As shown in figure 12, the led light source that the embodiment of the invention provides comprises: LED encapsulates single lamp 1, described LED encapsulates single lamp 1 and adopts once light-distribution technique to make, and comprising: package support and be fixed in luminescence chip, fluorescent glue and light-distribution lens on the described package support; Side wall ring be located at described LED encapsulate single lamp 1 around, the bottom encapsulates the reflector 2 that single lamp 1 is fixed together with described LED, and the C0-180 cross section 3 of described reflector 2, C90-270 cross section 4 overlap with the C0-180 cross section of described light-distribution lens, C90-270 cross section respectively; Wherein, C0-180 cross section 3 profiles of described reflector 2 are symmetric form, and C90-270 cross section 4 profiles are asymmetric, and the apex height of C0-180 cross section 3 profiles of described reflector 2 is less than the apex height of its C90-270 cross section 4 profiles.
Shown in Figure 13 and 14, in the led light source that the embodiment of the invention provides, the sidewall of described reflector 2 comprises inner surface 22 and 23 two sides of outer surface.In one embodiment of the invention, as shown in figure 15, C90-270 cross section 4 profiles 24 of described reflector 2 are asymmetric comprising: two apex height of described reflector 2C90-270 cross section 4 profiles 24 do not wait, and from the less end of the C90-270 cross section of described reflector 24 profiles, 24 apex height, the area of described inner surface 22 each level cross-sectionn reduces gradually to its bottom, plays certain optically focused effect thereby described LED is encapsulated the light that single lamp 1 sends.
In one embodiment of the invention, described light-distribution lens is hemispherical lens, and as shown in figure 16, then described LED encapsulates single lamp 1, as shown in figure 17, comprising: package support 11 and be fixed in luminescence chip 13 on the described package support 11, fluorescent glue 14 and light-distribution lens 12.Wherein, the C0-180 cross section 3 of described light-distribution lens 12 comprises: the axis of described package support 11 centers and the definition of described luminescence chip 13 centers, and two high points of described bimodal lens 12; The C90-270 cross section 4 of described light-distribution lens 12 is perpendicular to the C0-180 cross section 2 of described light-distribution lens 12, and comprises the axis of described package support 11 centers and the definition of described luminescence chip 13 centers.
Need to illustrate, in other embodiments of the invention, described light-distribution lens 12 can also be bimodal lens or other light-distribution lens, and the present invention does not do restriction to this.
In the led light source that the embodiment of the invention provides, in the C0-180 cross section 3 of described reflector 2, the profile of described inner surface 2 can be arc, also can linear, as shown in figure 18; In other each vertical sections that comprise described reflector 2C0-180 cross section 3 and C90-270 cross section 4 common wires, the profile 24 of described inner surface 22 is arc, and preferred, rotate to the direction in C90-270 cross section 4 along described reflector 2C0-180 cross section 3, the radius of curvature of described inner surface 22 profiles reduces gradually, namely rotate to the direction in C90-270 cross section 4 along described reflector 2C0-180 cross section 3, the curvature of described inner surface 22 profiles is increasing.
In one embodiment of the invention, when the profile of inner surface 22 in its C0-180 cross section 3 of described reflector 2 was linear, the profile of described inner surface 22 and the angle on the horizontal direction were 55 °-75 °, comprise endpoint value; The ratio of the apex height of described reflector 2C90-270 cross section 4 profiles and the apex height of its C0-180 cross section 3 profiles is 2.0:1-3.5:1, comprises endpoint value; Ratio between two apex height of described reflector 2C90-270 cross section 4 profiles is 1.5:1-6.0:1, comprises endpoint value, thereby the light guiding that the single lamp 1 of described encapsulation sends is more had the direction of the value utilized.
Need to prove, from the larger end of described reflector 2C90-270 cross section 4 profile apex height to the less end of described reflector 2C90-270 cross section 3 profile apex height, the height of described reflector 2 sidewalls can reduce gradually, also can reduce first to increase again, not wait as long as guarantee two apex height of described reflector 2C90-270 cross section 4 profiles.
In the led light source that the embodiment of the invention provides, the inner surface 22 of described reflector 2 can be mirror surface reflecting type, also can be scattered reflection type, thereby described LED is encapsulated the more valuable direction of light guiding that single lamp sends, improve the light utilization that described LED encapsulates single lamp 1.In the present embodiment, when the inner surface 22 of described reflector 2 was mirror surface reflecting type, described inner surface 22 can be coated with aluminium, chromium or silver etc., but the present invention does not limit this.
In addition, the bottom of described reflector 2 has opening 21, described opening 21 matches with described package support 11, and the center of described opening 21 overlaps with the bottom center of described package support 11, is fixed together thereby described reflector 2 is encapsulated single lamp 1 with described LED.
Need to prove, described package support 11 comprises the copper post 15 that is positioned at its bottom centre, in one embodiment of the invention, described copper post 15 can be forward type, as shown in figure 17, its upper surface is concordant everywhere, and then described LED encapsulates the structure of single lamp 1 and is: described luminescence chip 13 is positioned at the upper surface center of described copper post 15; Fluorescent glue 14 is coated on described copper post 15 upper surfaces, and wraps up described luminescence chip 13; Described light-distribution lens 12 is fixed in the top of described package support 11.
In another embodiment of the present invention, described copper post 15 has the notch cuttype groove, preferably, described copper post center comprises two conical sockets that connect, and the center of described the first groove and the second groove is on the same straight line, namely be positioned at first groove and the second groove that is positioned at described the first groove below of top, and the cross-sectional area of described the first bottom portion of groove is greater than the cross-sectional area of described the second groove top.In the present embodiment, described LED encapsulates the structure of single lamp 1 and is: described luminescence chip is positioned at described the second bottom portion of groove center; Fluorescent glue is filled described the second groove fully, and wraps up described luminescence chip; Fixing and the described package support of described light-distribution lens top.
As shown in figure 19, the LED that provides for the embodiment of the invention of Figure 19 encapsulates the distribution curve flux schematic diagram of single lamp 1.As can be seen from Figure 19, in the led light source that the embodiment of the invention provides, the luminous intensity distribution form that described LED encapsulates single lamp 1 is: beam angle is about lambert's type luminous intensity distribution of 120 °, namely from distribution curve flux figure, distribution curve flux on C0-C180, C90-270 luminous intensity distribution plane and other luminous intensity distribution planes overlaps, and all be symmetric form, beam angle all is about 120 degree.
As shown in figure 20, the distribution curve flux schematic diagram of the led light source that provides for the embodiment of the invention of Figure 20.As can be seen from Figure 20, the luminous intensity distribution form of described led light source is: the distribution curve flux on the C0-C180 luminous intensity distribution plane is symmetric form, and beam angle is about 100 °; Distribution curve flux on the C90-270 luminous intensity distribution plane is asymmetric, and beam angle is 30 °, and the largest light intensity on the C90-270 luminous intensity distribution plane is worth corresponding angle and is+28 °.
Beam angle is that beam angle is that beam angle is that the led light source of 15 ° of luminous intensity distributions is installed on respectively and is positioned at long 50 meters, wide 50 meters square region center in the led light source of 30 ° of luminous intensity distributions, 12 prior aries in the led light source of 60 ° of luminous intensity distributions, 12 prior aries in the led light source that 12 embodiment of the invention are provided, 12 prior aries, it highly is 30 meters lamp stand top, and when the installation elevation angle of all led light sources, luminous flux are all consistent, detection obtains brightness value (unit the is lx) distribution situation on this ground, field of illumination, respectively such as Figure 21, Figure 22, Figure 23 and shown in Figure 24.In the figure, the brightness value distribution situation on described ground represents with equiluminous GTG figure, and the light and shade transition of GTG represents the high-low transition of brightness value.
Contrast Figure 21, Figure 22, Figure 23 and Figure 24 are as can be known, beam angle is the led light source of 60 ° of luminous intensity distributions in the led light source that the embodiment of the invention provides and the prior art, can realize the even transition of illuminance of ground from the lamp stand lower zone to fringe region, and beam angle is that led light source and the beam angle of 30 ° of luminous intensity distributions is the led light source of 15 ° of luminous intensity distributions in the prior art, can not realize the even transition of illuminance of ground from the lamp stand lower zone to fringe region, easily relative dark space occurs at the lamp stand lower zone, and relative speck occurs in the subregion of other field of illuminations.
Again contrast Figure 21 and Figure 22 as can be known, although beam angle is the led light source of 60 ° of luminous intensity distributions in the led light source that the embodiment of the invention provides and the prior art, all realized the even transition of illuminance of ground from the lamp stand lower zone to fringe region, but, compare, the illuminance of ground value that the led light source that the embodiment of the invention provides produces is higher, and the illuminance of ground uniformity is also higher.
In sum, the led light source that the embodiment of the invention provides is compared with the lighting that available technology adopting once light-distribution technique is made, and in street lighting is used, especially for the illumination of car lane, the utilance of illuminating light flux has been improved; In the application of floodlighting on a large scale, illuminance of ground distributes comparatively even, thereby has realized the gradual transition of lamp stand lower zone to fringe region, and assurance obvious dark space and speck can not occur in the field of illumination.
The led light source that the embodiment of the invention provides, compare with the lighting that available technology adopting secondary light-distribution technique is made, on the basis of improving the luminous flux utilance, adopt once light-distribution technique to make the single lamp of LED, technique is comparatively simple, can effectively save cost, reduce the complexity of production operation.
Embodiment three:
The embodiment of the invention also provides a kind of led light source module that comprises a plurality of above-mentioned led light sources, shown in Figure 25 and 26, wherein, a plurality of LED encapsulate the structural representation of single lamp in the led light source module that the structural representation of the led light source module that Figure 25 provides for the embodiment of the invention, Figure 26 provide for the embodiment of the invention.As can be seen from Figure 25, in the embodiment of the invention, a plurality of LED encapsulate single lamp and are preferably according to certain rule arrangement, such as certain quantity and interval.And the reflector arrangement regulation in the described led light source module is consistent with the rule arrangement that LED encapsulates single lamp, and corresponding one by one.
Need to prove, Figure 25 and 26 only is the structural representation of the led light source module that provides of the embodiment of the invention, although led light source module described in Figure 25 and 26 comprises 9 led light sources, the led light source module that the embodiment of the invention provides is not limited in this.
Also need to prove, Figure 25 and 26 illustrates as bimodal lens as example take described light-distribution lens, but in the led light source module that the embodiment of the invention provides, described light-distribution lens can also be hemispherical lens or other light-distribution lens, and the present invention does not do restriction to this.
In a preferred embodiment of the invention, a plurality of reflectors in the described led light source module are preferably integral structure, thereby simplify the manufacture craft of described led light source module, improve the production efficiency of described led light source module, reduce the cost of manufacture of described led light source module.
In sum, led light source module and led light source thereof that the embodiment of the invention provides, compare with the lighting that available technology adopting once light-distribution technique is made, improved the utilance of luminous flux, and illuminance of ground distributes comparatively even, so that obvious dark space and speck can not occur in the field of illumination, has good visual effect.
Led light source module and led light source thereof that the embodiment of the invention provides, compare with the lighting that available technology adopting secondary light-distribution technique is made, on the basis of improving the luminous flux utilance, adopt once light-distribution technique to make the single lamp of LED, technique is comparatively simple, can effectively save cost, reduce the complexity of production operation.
Various piece adopts the mode of going forward one by one to describe in this specification, and what each part stressed is and the difference of other parts that identical similar part is mutually referring to getting final product between the various piece.
To the above-mentioned explanation of the disclosed embodiments, make this area professional and technical personnel can realize or use the present invention.Multiple modification to these embodiment will be apparent concerning those skilled in the art, and General Principle as defined herein can be in the situation that do not break away from the spirit or scope of the present invention, in other embodiments realization.Therefore, the present invention will can not be restricted to embodiment illustrated herein, but will meet the widest scope consistent with principle disclosed herein and features of novelty.

Claims (18)

1. a led light source is characterized in that, comprising:
LED encapsulates single lamp, and described LED encapsulates single lamp and comprises: package support and be fixed in luminescence chip, fluorescent glue and light-distribution lens on the described package support;
Side wall ring be located at described LED encapsulate single lamp around, bottom and described LED encapsulate the reflector that single lamp is fixed together, the C0-180 cross section of described reflector, C90-270 cross section overlap with the C0-180 cross section of described light-distribution lens, C90-270 cross section respectively;
Wherein, the C0-180 cross section profile of described reflector is symmetric form, and the C90-270 cross section profile is asymmetric, and the apex height of the C0-180 cross section profile of described reflector is less than the apex height of its C90-270 cross section profile.
2. led light source according to claim 1 is characterized in that, two apex height of described reflector C90-270 cross section profile do not wait.
3. led light source according to claim 2, it is characterized in that, the sidewall of described reflector comprises inner surface and two sides of outer surface, wherein, from the less end of described reflector C90-270 cross section profile apex height, the area of each level cross-sectionn of described inner surface reduces gradually to its bottom.
4. led light source according to claim 3 is characterized in that, in described reflector C0-180 cross section, the profile of described inner surface is arc or linear; In other each vertical sections that comprise described reflector C0-180 cross section and C90-270 cross section common wire, the profile of described inner surface is arc, and rotate to the direction in C90-270 cross section along described reflector C0-180 cross section, the radius of curvature of described inner surface profile reduces gradually.
5. led light source according to claim 4, it is characterized in that, described light-distribution lens is bimodal lens, and the C0-180 cross section of described light-distribution lens comprises: the axis of described package support center and the definition of described luminescence chip center, and two high points of described bimodal lens; The C90-270 cross section of described light-distribution lens is perpendicular to the C0-180 cross section of described light-distribution lens, and comprises the axis of described package support center and the definition of described luminescence chip center.
6. led light source according to claim 5 is characterized in that, in described reflector C0-180 cross section, when the profile of described inner surface was linear, the profile of described inner surface and the angle on the horizontal direction were 85 °-90 °, comprise endpoint value.
7. led light source according to claim 6 is characterized in that, the ratio of the apex height of described reflector C90-270 cross section profile and the apex height of its C0-180 cross section profile is 1.5:1-2.5:1, comprises endpoint value.
8. led light source according to claim 7 is characterized in that, the ratio between two apex height of described reflector C90-270 cross section profile is 1.5:1-3.0:1, comprises endpoint value.
9. led light source according to claim 4 is characterized in that, described light-distribution lens is hemispherical lens, and the C0-180 cross section of described light-distribution lens comprises the axis of described package support center and the definition of described luminescence chip center; The C90-270 cross section of described light-distribution lens is perpendicular to the C0-180 cross section of described light-distribution lens, and comprises the axis of described package support center and the definition of described luminescence chip center.
10. led light source according to claim 9 is characterized in that, in described reflector C0-180 cross section, when the profile of described inner surface was linear, the profile of described inner surface and the angle on the horizontal direction were 55 °-75 °, comprise endpoint value.
11. led light source according to claim 10 is characterized in that, the ratio of the apex height of described reflector C90-270 cross section profile and the apex height of its C0-180 cross section profile is 2.0:1-3.5:1, comprises endpoint value.
12. led light source according to claim 11 is characterized in that, the ratio between two apex height of described reflector C90-270 cross section profile is 1.5:1-6.0:1, comprises endpoint value.
13. according to claim 8 or 12 described led light sources, it is characterized in that, to the less end of described reflector C90-270 cross section profile apex height, the height of described reflector sidewall reduces or reduces first to increase gradually again from the larger end of described reflector C90-270 cross section profile apex height.
14. each described led light source is characterized in that according to claim 1-12, described reflector inner surface is mirror surface reflecting type or scattered reflection type.
15. led light source according to claim 14 is characterized in that, described reflector bottom has opening, and described opening matches with described package support, and the center of described opening overlaps with the bottom center of described package support.
16. led light source according to claim 15 is characterized in that, described package support comprises the copper post that is positioned at its bottom centre, and described copper post is forward type or has the notch cuttype groove.
17. a led light source module is characterized in that, comprises each described led light source of a plurality of claim 1-12 and 15-16.
18. light source module according to claim 17 is characterized in that, the reflector in described a plurality of led light sources is integrated.
CN201210584482.0A 2012-12-30 2012-12-30 A kind of LED light source module and LED light source thereof Expired - Fee Related CN103050605B (en)

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CN104566079A (en) * 2013-10-16 2015-04-29 佳駩科技股份有限公司 Lamp
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CN201487718U (en) * 2009-09-03 2010-05-26 黄金鹿 LED street lamp with integrated functions of refraction, reflection and light distribution
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