CN103042807B - Fully-automatic double-side pre-coated film laminating machine - Google Patents
Fully-automatic double-side pre-coated film laminating machine Download PDFInfo
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- CN103042807B CN103042807B CN201210573336.8A CN201210573336A CN103042807B CN 103042807 B CN103042807 B CN 103042807B CN 201210573336 A CN201210573336 A CN 201210573336A CN 103042807 B CN103042807 B CN 103042807B
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Abstract
The invention relates to an improvement on a pre-coated film laminating machine, which comprises a paper conveying mechanism, a film laminating mechanism, a cooling mechanism, a paper breaking mechanism, a finished product conveying mechanism and a paper collecting mechanism sequentially, and is characterized in that the film laminating mechanism comprises an upper heating roller and a main pressure roller which is positioned below the upper heating roller and is in press fit with the upper heating roller; a lower heating roller is also arranged below the main pressure roller; the upper heating roller and the lower heating roller are correspondingly provided with an upper discharging film support and a lower discharging film support; the main pressure roller is connected with a triangular swing rod alpha and mounted at a highest point of the triangular swing rod alpha; the triangular swing rod alpha is provided with a horizontal convex part; the horizontal convex part is hinged on a frame and extends oppositely to form a force arm; the tail end of the force arm is connected with a piston rod of an air cylinder; and the air cylinder is mounted on the frame. The pre-coated film laminating machine has the advantages of high manufacturing speed, good film laminating quality, low energy consumption, stable mechanical performance and the like.
Description
Technical field
The present invention relates to a kind of improvement invention of pre-coating film laminating machine.
Background technology
In the prior art, laminating machine mainly carries out one side film to overlay film printing, after an overlay film, to another side overlay film, so just realize two-sided overlay film conversely, the production technology of this backwardness is not only wasted production hour, power consumption, and during to an overlay film, another side is impaired because of friction, has affected product quality, and this traditional processing technology can not meet the production requirement of the two-sided overlay film of some high quality printing product; And the warm-up mill diameter all less (being generally 216mm) of current laminating machine, it is corresponding also less with the area that principal pressure roller printing product contacts, in order to ensure compound film quality, must ensure enough contact pressing times could press together film and paper completely, therefore, the velocity of rotation of overlay film pressure roll can not be too fast, otherwise just do not reach the required time of pressing.Cross slowly and affect overlay film speed, the too fast compound film quality that affects, this is the technical barrier that always perplexs overlay film industry.
Also there are problems in the laminating machine entirety on existing market: 1, paper is sling by chain one end on lifting platform, and the other end is free end, and in lifting process, the free end of chain is easily sticked in the gap on machine, and lifting platform cannot be worked; 2, paper feeding mode is to fly to reach head by employing paper is delivered on the conveyer belt of transport platform, paper overlaps in transport platform, before and after, paper overlaps, by conveyer belt, paper sheet delivery to location is located, by front lay and side mark, paper and paper are taken and mouthful positioned, adjust, then send into main frame overlay film.Adopt same motor by driving-chain transmission owing to flying to reach head, conveyer belt and front lay, thereby driving-chain is longer, transmission is very unstable, and the overlap joint of paper need to complete on the conveyer belt of transport platform, and transport platform that need to longer stroke, there is unstability in paper like this in conveying, and transport platform area occupied is large, make troubles to transport, installation and the arrangement of machine, in addition, paper moment in the time of front lay and side mark place pauses, and can cause paper to take mouthful larger error of appearance, finally causes printing to occur waste product, 3, the magnetic tension controller of controlling membrane tension can not be made corresponding tension variation according to the linear velocity of the operation of film, and on-line velocity can not be controlled membrane tension after occurring changing well, directly affects compound film quality, 4, current, the paper after good to overlay film is all that employing is air-cooled, because wind cooling effect is undesirable, causes film smooth not, easily deforms, 5, after the complete printing overlay film of overlay film, the conveying roller that will be run up is transported on finished product moving belt and transports, and the conveying roller and the moving belt that transport due to the laminating machine finished product of prior art are all by same driving motor transmission, by driving-belt such as chain links together moving belt and conveying roller, then realizing run-in synchronism by motor carries out product and carries and transport with finished product, but due in order to ensure that finished product after the overlay film of rear is subject to the impact of breadth, when energy fast shut-off, can not transport obstruction, therefore, the rotating speed of its conveying roller is very fast, and because moving belt and conveying roller are by same motor-driven, therefore its rotating speed is also very fast, when this will cause overlay film finished product on moving belt to transport because excessive velocities can be thrown out of body outside, cause waste.
Summary of the invention
In view of the deficiency of prior art existence, technical problem solved by the invention is in order to provide a kind of production efficiency high, the full-automatic double-face pre-coating film laminating machine that compound film quality is good, to achieve these goals, the present invention realizes in the following way: this kind of full-automatic double-face pre-coating film laminating machine, complete machine comprises paper advance mechanism successively, film-covering mechanism, cooling body, paper breaking mechanism, finished product conveyer and paper collecting mechanism, described film-covering mechanism includes warm-up mill and is positioned at the principal pressure roller of the pressing with it of its below, it is characterized in that: described principal pressure roller below is also provided with lower warm-up mill, described upper and lower warm-up mill correspondence is fitted with blowing film frame and lower blowing film frame, described principal pressure roller is connected with triangular oscillating α, principal pressure roller is arranged on the peak of triangular oscillating α, described triangular oscillating α has one laterally to protrude position, this laterally protrudes position and is hinged in frame, the horizontal protrusion position of described triangular oscillating α is to extending in the other direction, form the arm of force, the tail end of the described arm of force is connected with the piston rod of cylinder, described cylinder is arranged in frame, the diameter of described upper warm-up mill is 300mm-380 mm, the diameter of described principal pressure roller is 200mm-260mm, and bonded to each other, the volume film cylinder of described upper blowing film frame and lower blowing film frame is connected with magnetic tension controller, the tension force of described magnetic tension controller is adjustable by PLC.The present invention due to below have additional warm-up mill and lower blowing film frame under one group, realize the function of Double-side Synchronous overlay film, and by the enlarged diameter of principal pressure roller and warm-up mill, can make like this warm-up mill and principal pressure roller in the time of laminating, increase contact area, contact area increase can extend the pressing time of film in printing, and owing to adopting triangular oscillating α, pass through lever principle, as long as cylinder is upwards pushed up, just can be easily by the peak of triangular oscillating α taking the rotating shaft of protruding position as fulcrum, by the upwards warm-up mill application of force of principal pressure roller.Can increase like this portable cord speed of printing, but also can ensure the pressing time of film in printing, improve overlay film efficiency, reduce electric energy loss.
Described paper advance mechanism, include paper frame, fly to reach head, paper positioning device and servomotor, described paper positioning device is arranged on the front of paper frame, a described top that flies to reach head and be arranged on paper frame, and described in fly to reach head be connected with servomotor, described paper positioning device includes splicing roller, intake roller, pressing board, pinch roller and motor, described intake roller is arranged on the front of splicing roller, described intake roller is all connected with motor with splicing roller, described intake roller is provided with encoder, described pressing board is arranged on swinging axle, described pinch roller is arranged on fork axle, described swinging axle is connected with motor with the second tilting member by the first tilting member respectively with fork axle, described servomotor, motor and encoder all connect with PLC programmable controller.The first tilting member includes the first cam, triangular oscillating β and back-moving spring, described the first cam is connected with the output shaft of motor, described swinging axle is connected with one end of triangular oscillating β by connecting lever, the other end of described triangular oscillating β contacts with the first cam, and this end of triangular oscillating β is also connected with back-moving spring; Described the second tilting member includes the second cam, fork and back-moving spring, described the second cam is connected with the output shaft of motor, described fork axle is connected with one end of fork, and the other end of described fork contacts with the second cam, and this end of fork is also connected with back-moving spring.The utility model has been cancelled the transmission of transport platform and driving-chain, paper is directly delivered to paper positioning device place positions paper and paper overlap joint by flying to reach head, the pressing board of paper positioning device is adjusted the position of paper, pressing board is opened, paper is sent to splicing roller place, and pinch roller positions the mouth of taking of paper, then, the paper synchronous having overlapped enters intake roller place, by intake roller, paper is delivered to next procedure and carries out overlay film.
Described cooling body comprises cooling roller, in described roller, is provided with aquaporin, and the intake-outlet of described aquaporin and water pipe are connected.Adopt water-cooled to have two benefits: 1, cooling effective, reduce the deformation extent after paper overlay film; 2, because water can be eliminated the static on paper and film, make printing more smooth, also saved and on machine, established again static eraser, thereby provided cost savings.
Described paper advance mechanism and paper collecting mechanism include paper lowering or hoisting gear, described paper lowering or hoisting gear includes paper frame, described paper frame is slided and is located on vertical guide rail by mount pad, described mount pad is provided with two flanges, described two flanges are connected with head and the afterbody of driving chain respectively, form ring seal chain, chain is arranged on sprocket wheel.Innovative design closed annular 2 boom hoisting structures, adopt the pulley guide rails location on both sides, make lifting platform become safer, reliable and stable.The lifting platform that has overcome 4 basket-hanging lifting platforms existence of tradition rocks and sash weight stuck phenomenon.
Between cooling body and shut-off mechanism, be provided with plater structure, this plater structure comprises flat paper parts, described flat paper parts are the projection with cambered surface, the described projection that this has cambered surface is arranged on the rear of film-covering mechanism, and its bottom in transport process of the printing after described overlay film contacts with the projection of cambered surface all the time.The convenient deflection degree of adjusting paper of these flat paper parts, for disconnected membrane process is laid good basis.
Described finished product conveyer includes moving belt, the front of described moving belt is provided with feeding roller, rear at moving belt is provided with receiving mechanism, described moving belt and feeding roller are equipped with driving motor separately, the speed ratio of the driving motor that the driving motor being in transmission connection from moving belt and conveying roller are in transmission connection is different, the rotating speed of the driving motor of the rotating ratio conveying roller of the driving motor of its moving belt is slow, and described moving belt has the slope of transporting upwards.This finished product conveyer can separate the transmission of moving belt and conveying roller, carry out transmission by motor separately, and speed ratio difference, therefore, no matter how conveying roller speed carries the printing after disconnected cutting to come rapidly, but after having arrived on moving belt, just can be transported lentamente, and the overlay film finished product being transported on moving belt just can superpose and transport on moving belt, has ensured can not occur overlay film finished product and be thrown out of extra-organismal phenomenon in the time being transported on rewinding platform.
Brief description of the drawings
Fig. 1 is the total structural representation of the present invention;
Fig. 2 is the structural representation of paper advance mechanism;
Fig. 3 is the top view of paper advance mechanism;
Fig. 4 is the partial enlarged drawing at A place in Fig. 2;
Fig. 5 is the structural representation of film-covering mechanism;
Fig. 6 is the structural representation of Fig. 5 intermediate cam fork;
Fig. 7 is the structural representation of cooling body and shut-off mechanism;
Fig. 8 is the structural representation of plater structure;
Fig. 9 is the structural scheme of mechanism of paper reducing gear.
Detailed description of the invention
Illustrate its embodiment below in conjunction with accompanying drawing: this kind of full-automatic double-face pre-coating film laminating machine, complete machine comprises paper advance mechanism, film-covering mechanism, cooling body, paper breaking mechanism, finished product conveyer and paper collecting mechanism successively, described paper breaking mechanism is prior art, and its concrete structure repeats no more.Described film-covering mechanism 2 includes warm-up mill 201 and is positioned at the principal pressure roller 207 of the pressing with it of its below, described principal pressure roller 207 belows are also provided with lower warm-up mill 206, described upper and lower warm-up mill 201, 206 correspondences are fitted with blowing film frame 202 and lower blowing film frame 205, the present invention also comprises triangular oscillating α 203, described principal pressure roller 207 is arranged on the peak of triangular oscillating α 203, namely top 2031, described triangular oscillating α 203 has one laterally to protrude position 2032, this laterally protrudes position 2032 and is hinged in frame by rotating shaft, the horizontal protrusion position 2032 of described triangular oscillating α 203 is to extending in the other direction, form the arm of force 2033, the tail end of the described arm of force 2033 is connected with the piston rod of cylinder 204, described cylinder 204 is arranged in frame, therefore, by pin joint in its tail end application of force, form lever principle, as long as cylinder 204 is exerted pressure a little, just can have enough pressure by principal pressure roller 207 upwards warm-up mill 201 fit, to ensure contact area, described upper warm-up mill diameter is 370mm, the diameter of principal pressure roller is 236mm, the upper warm-up mill of working it out according to this size and principal pressure roller, can make overlay film obtain speed and reach 60m/min, and guarantee the quality of overlay film.
The volume film cylinder of described upper blowing film frame 202 and lower blowing film frame 205 is connected with magnetic tension controller 208, and the tension force of described magnetic tension controller 208 is adjustable by PLC.This magnetic tension controller 208 can adjust accordingly according to the linear velocity of film, needs only the numerical value of input line speed on guidance panel, and its tension controller just can calculate by PLC, and the output tension force of correspondence with it.
Described paper advance mechanism, include paper frame 114, fly to reach 113, paper positioning device 115, servomotor 112 and PLC programmable controller, described paper positioning device 115 is arranged on the front of paper frame 114, describedly fly to reach 113 tops that are arranged on paper frame 114, and described in fly to reach 113 and be connected with servomotor 112, described paper positioning device 115 includes splicing roller 101, intake roller 102, pressing board 110, pinch roller 103 and motor 116, described intake roller 102 is arranged on the front of splicing roller 101, described intake roller 102 is all connected with motor 116 with splicing roller 101, described intake roller 103 is provided with encoder 117, described pressing board 110 is arranged on swinging axle 108, described pinch roller 103 is arranged on fork axle 109, described swinging axle 108 is connected with motor 116 with the second tilting member by the first tilting member respectively with fork axle 109, described servomotor 112, motor 116 and encoder 117 all connect with PLC programmable controller, be that the information of paper sheet delivery is sent to PLC programmable controller by encoder 117 on intake roller 101, by the operation of programmable controller control servomotor 112 and motor 116, so that fly to reach, the paper feeding speed of head is located with paper and the speed of paper sheet delivery is coordinated mutually, described the first tilting member includes the first cam 106, triangular oscillating β 104 and back-moving spring 118, described the first cam 106 is connected with the output shaft of motor 116, described swinging axle 108 is connected with one end of triangular oscillating β 104 by connecting lever 111, the other end of described triangular oscillating β 104 contacts with the first cam 106, and this end of triangular oscillating β 104 is also connected with back-moving spring 118, described the second tilting member includes the second cam 105, fork 107 and back-moving spring 119, described the second cam 105 is connected with the output shaft of motor 116, described fork axle 109 is connected with one end of fork 107, the other end of described fork 107 contacts with the second cam 105, and this end of fork 107 is also connected with back-moving spring 119.
Servomotor 112 runnings drive and fly to reach 113 even running, paper on paper frame 114 is sent, motor operation, the first cam 106 is rotated, press down triangular oscillating β 104, make it to lower swing, triangular oscillating β 104 pulls and connects lever 111, connecting lever 111 rotates swinging axle 108, pressing board 110 is opened, paper enters splicing roller 102 places, now the second cam 105 makes fork 107 to lower swing, pinch roller 103 presses down locates paper, adjacent paper overlap joint before and after making, after front and back paper is taken mouthful location, synchronous driving is to intake roller 101 places, by intake roller 101, paper being sent to next procedure again carries out compound, described encoder 117 rotates by intake roller 101 stroke that calculates paper sheet delivery, and this information is sent to PLC programmable controller, adjust by PLC programmable controller the speed that servomotor 112 and motor 116 move.After paper is sent, motor 116 remains in operation, and the low level of the first cam 106 is corresponding with triangular oscillating 104, and back-moving spring 118 pulls triangular oscillating 104 upwards to swing, and 110 resets of pressing board, block paper and locate; In like manner, the low level of the second cam 105 is corresponding with fork 107, and back-moving spring 119 pulls fork 107 upwards to swing, and pinch roller 103 rises, and waits for that a lower paper enters.Because this paper advance mechanism has been cancelled transport platform, structure is compacter, and compared with prior art, captain has shortened 1.2 meters of left and right, and paper feeding is more stable, and it is more accurate that paper is taken mouth.
Cooling body comprises cooling roller 301, in described cooling roller 301, is provided with aquaporin, and the intake-outlet of described aquaporin and water pipe are connected.
Described paper advance mechanism and paper collecting mechanism include paper lowering or hoisting gear, described paper lowering or hoisting gear includes paper frame 114, described paper frame 114 is slided and is located on vertical guide rail 123 by mount pad 120, described mount pad 120 is provided with two flanges 121, described two flanges 121 are connected with head and the afterbody of driving chain 122 respectively, form ring seal chain, chain 122 is arranged on sprocket wheel 124.Innovative design closed annular 2 boom hoisting structures, adopt the pulley guide rails location on both sides, make lifting platform become safer, reliable and stable.The lifting platform that has overcome 4 basket-hanging lifting platforms existence of tradition rocks and sash weight stuck phenomenon.
Between cooling body 3 and shut-off mechanism 4, be provided with plater structure, this plater structure comprises flat paper parts 302, described flat paper parts 302 are for having the projection 303 of cambered surface, described this has protruding 303 rears that are arranged on film-covering mechanism 2 of cambered surface, and its bottom in transport process of the printing after described overlay film contacts with the projection of cambered surface all the time.The convenient deflection degree of adjusting paper of these flat paper parts, for disconnected membrane process is laid good basis.
Described finished product conveyer includes moving belt 502, the front of described moving belt 502 is provided with feeding roller 501, be provided with receiving mechanism 6 at the rear of moving belt, described moving belt 502 and feeding roller 501 are equipped with driving motor (not marking in figure) separately, the speed ratio of the driving motor that the driving motor being in transmission connection from moving belt 502 and conveying roller 501 are in transmission connection is different, the rotating speed of the driving motor of the rotating ratio conveying roller of the driving motor of its moving belt 502 is slow, and described moving belt 502 has the slope of transporting upwards.Due to the transmission of moving belt and conveying roller is separated, carry out transmission by motor separately, and speed ratio difference, therefore, no matter how quick conveying roller speed is, after having arrived on moving belt, still can be transported lentamente, and be transported to overlay film finished product on moving belt and just can on moving belt, superpose and transport, and overlay film finished product can not occur in the time being transported on rewinding platform be thrown out of extra-organismal phenomenon.
The present invention is new technology, a new technology of opening paper printing products and adopt pre-coating film two-sided overlay film, and it has met the market demand of the growing two-sided overlay film of printing, and (printing market comprises: the printed matter of the senior finenesses such as textbook, Front cover of book and periodical, time, map, wall calendar, card, product sample, packing carton.), thoroughly changing the backward state that traditional product needs twice overlay film, full machine adopts digital program controlled, touch-screen digital input type automatic control system, production operation is convenient, hommization.
Claims (6)
1. a full-automatic double-face pre-coating film laminating machine, complete machine comprises paper advance mechanism (1) successively, film-covering mechanism (2), cooling body (3), paper breaking mechanism (4), finished product conveyer (5) and paper collecting mechanism (6), described film-covering mechanism (2) includes warm-up mill (201) and is positioned at the principal pressure roller (207) of the pressing with it of its below, it is characterized in that: described principal pressure roller (207) below is also provided with lower warm-up mill (206), described upper and lower warm-up mill (201, 206) correspondence is fitted with blowing film frame (202) and lower blowing film frame (205), described principal pressure roller (207) is connected with triangular oscillating α (203), principal pressure roller (207) is arranged on the peak of triangular oscillating α (203), described triangular oscillating α (203) has one laterally to protrude position (2032), this laterally protrudes position (2032) and is hinged in frame, the horizontal protrusion position (2032) of described triangular oscillating α (203) is to extending in the other direction, form the arm of force (2033), the tail end of the described arm of force (2033) is connected with the piston rod of cylinder (204), described cylinder (204) is arranged in frame, the diameter of described upper warm-up mill (201) is 300mm-380 mm, the diameter of described principal pressure roller (207) is 200mm-260mm, and bonded to each other, the volume film cylinder of described upper blowing film frame (202) and lower blowing film frame (205) is connected with magnetic tension controller (208), the tension force of described magnetic tension controller (208) is adjustable by PLC, described paper advance mechanism includes paper frame (114), fly to reach head (113), paper positioning device (115) and servomotor (112), described paper positioning device (115) is arranged on the front of paper frame (114), the described top that flies to reach head (113) and be arranged on paper frame (114), and described in fly to reach head (113) be connected with servomotor (112), described paper positioning device (115) includes splicing roller (102), intake roller (101), pressing board (110), pinch roller (103) and motor (116), described intake roller (101) is arranged on the front of splicing roller (102), described intake roller (101) is all connected with motor (116) with splicing roller (102), described intake roller (101) is provided with encoder (117), described pressing board (110) is arranged on swinging axle (108), described pinch roller (103) is arranged on fork axle (109), described swinging axle (108) is connected with motor (116) with the second tilting member by the first tilting member respectively with fork axle (109), described servomotor (112), motor (116) and encoder (117) all connect with PLC programmable controller.
2. full-automatic double-face pre-coating film laminating machine according to claim 1, it is characterized in that: the first tilting member includes the first cam (106), triangular oscillating β (104) and back-moving spring (118), described the first cam (106) is connected with the output shaft of motor (116), described swinging axle (108) is connected with one end of triangular oscillating β (104) by connecting lever (111), the other end of described triangular oscillating β (104) contacts with the first cam (106), and this end of triangular oscillating β (104) is also connected with back-moving spring (118); Described the second tilting member includes the second cam (105), fork (107) and back-moving spring (119), described the second cam (105) is connected with the output shaft of motor (116), described fork axle (109) is connected with one end of fork (107), the other end of described fork (107) contacts with the second cam (105), and this end of fork (107) is also connected with back-moving spring (119).
3. full-automatic double-face pre-coating film laminating machine according to claim 1 and 2, is characterized in that: cooling body (3) comprises cooling roller (301), described cooling roller is provided with aquaporin in (301), and the intake-outlet of described aquaporin and water pipe are connected.
4. full-automatic double-face pre-coating film laminating machine according to claim 3, it is characterized in that: described paper advance mechanism (1) and paper collecting mechanism (2) include paper lowering or hoisting gear, described paper lowering or hoisting gear includes paper frame (114), described paper frame (114) is slided and is located on vertical guide rail (123) by mount pad (120), described mount pad (120) is provided with two flanges (121), described two flanges (121) are connected with head and the afterbody of driving chain (122) respectively, form ring seal chain, chain (122) is arranged on sprocket wheel (124).
5. full-automatic double-face pre-coating film laminating machine according to claim 4, it is characterized in that: between cooling body (3) and shut-off mechanism (4), be provided with plater structure, this plater structure comprises flat paper parts (302), described flat paper parts (302) are for having the projection (303) of cambered surface, the described projection (303) that this has cambered surface is arranged on the rear of film-covering mechanism, and its bottom in transport process of the printing after described overlay film contacts with the projection (303) of cambered surface all the time.
6. full-automatic double-face pre-coating film laminating machine according to claim 5, it is characterized in that: described finished product conveyer includes moving belt (502), the front of described moving belt (502) is provided with feeding roller (501), be provided with receiving mechanism (6) at the rear of moving belt, described moving belt (502) and feeding roller (501) are equipped with driving motor separately, the speed ratio of the driving motor that the driving motor being in transmission connection from moving belt (502) and conveying roller (501) are in transmission connection is different, the rotating speed of the driving motor of the rotating ratio conveying roller of the driving motor of its moving belt (502) is slow, described moving belt (502) has the slope of transporting upwards.
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| Application Number | Priority Date | Filing Date | Title |
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| CN201210573336.8A CN103042807B (en) | 2012-12-26 | 2012-12-26 | Fully-automatic double-side pre-coated film laminating machine |
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| CN201210573336.8A CN103042807B (en) | 2012-12-26 | 2012-12-26 | Fully-automatic double-side pre-coated film laminating machine |
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| CN103042807B true CN103042807B (en) | 2014-12-03 |
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| CN110625953B (en) * | 2019-09-30 | 2021-07-30 | 安徽百盛源包装材料有限公司 | Double-sided dry type laminating combination machine |
| CN113547732A (en) * | 2021-07-30 | 2021-10-26 | 广东达诚技术有限公司 | Improved film laminating equipment |
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Effective date of registration: 20230921 Address after: No. 13-17 Xinyang Road, Binhai New Area, Pingyang County, Wenzhou City, Zhejiang Province, 325400 Patentee after: Zhejiang Tiancen Technology Co.,Ltd. Address before: No. 1295, YuMeng Road, Ruian Economic Development Zone, Wenzhou, Zhejiang 325200 Patentee before: RUIAN HUAWEI PRINTING MACHINERY CO.,LTD. |