CN103042609A - One-step perforating and forming machine for tightening insulators - Google Patents
One-step perforating and forming machine for tightening insulators Download PDFInfo
- Publication number
- CN103042609A CN103042609A CN2012105834034A CN201210583403A CN103042609A CN 103042609 A CN103042609 A CN 103042609A CN 2012105834034 A CN2012105834034 A CN 2012105834034A CN 201210583403 A CN201210583403 A CN 201210583403A CN 103042609 A CN103042609 A CN 103042609A
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- driving mechanism
- strain insulator
- anchor clamps
- drill bit
- train wheel
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Abstract
The invention discloses a one-step perforating and forming machine for tightening insulators. The one-step perforating and forming machine comprises a framework, and a clamping device, a perforating device and an end surface cutting device are arranged on the framework. The one-step perforating and forming machine is simple in structure and can be operated conveniently and safely, perforating and edging processing can be automatically completed for a tightening insulator at one step, the labor intensity and the processing cost are greatly reduced, energy consumption is decreased, the production efficiency and the processing quality are improved, a precious technical reference is provided for automatic and large-scale production of the tightening insulators, and progressive development of the tightening insulator production technology is promoted.
Description
Technical field
The control field shaping technique that the present invention relates to insulate is a kind of for the drilling forming machine of moulding overhead power line with strain insulator specifically.
Background technology
Overhead power line is used for industrial frequency AC or direct current overhead power line and communication line pole guy or tensioning wire with the tension porcelain insulator and is used as to insulate, and backguy is passed its hole or is embedded on its wire casing during use.
Strain insulator is generally made by pottery, and it needs to punch after forming ceramic blank and ends cutting is processed, to process hole and two end faces on the strain insulator.Because punching is respectively to carry out in different machinery equipments with ends cutting, and the hole on the not coplanar of strain insulator can't process simultaneously, and after will waiting a hole on the face to accomplish fluently, manually adjusting the position of strain insulator punches to another face again, therefore production efficiency is low, and production scale is difficult to enlarge, required artificial and equipment cost height, occupied ground is large, and energy resource consumption is large.In addition, in the ends cutting process, usually need staff to grip ceramic blank and reach under the front tool of High Rotation Speed and cut, accidentally front tool will switch to staff, has huge production safety hidden danger, also can't guarantee crudy simultaneously.
Summary of the invention
In order to overcome above-mentioned the deficiencies in the prior art, technical problem to be solved by this invention provides a kind of drilling forming machine of strain insulator that can disposablely automatically finish punching and the edging processing of strain insulator.
In order to solve the problems of the technologies described above, the technical solution used in the present invention is:
Drilling forming machine of a kind of strain insulator comprises frame, and described frame is provided with clamping device, perforating device and ends cutting device,
Described clamping device comprises anchor clamps and the first driving mechanism, described anchor clamps comprise supporting base, front plate, rear plate and train wheel bridge, described supporting base is slidably disposed on the described frame, the front end of described supporting base extends upward and is provided with described front plate, described rear plate is arranged on the frame of described supporting base back and is corresponding with described front plate, described train wheel bridge be articulated and connected the upper end of described front plate and can rotate along hinged end and be pressed in described supporting base above, described the first driving mechanism drive slide before and after the described supporting base and so that described front plate near or away from described rear plate;
Described perforating device comprises the first drill bit, the second drill bit, upper driving mechanism and rear drive mechanism, described the first drill bit is arranged on the top of described anchor clamps, described the first drill bit drives rotation by described upper driving mechanism and relatively described anchor clamps move up and down, described the second drill bit is arranged on the rear of described anchor clamps, and described the second drill bit drives rotation by described rear drive mechanism and relatively described anchor clamps move forward and backward;
Described ends cutting device comprises left side cutting knife, right side cutting knife, left driving mechanism and right driving mechanism, described left side cutting knife is arranged on the left side of described anchor clamps, described left side cutting knife is driven by described left driving mechanism and rotates and relatively described anchor clamps move left and right, described right side cutting knife is arranged on the right of described anchor clamps, and described right side cutting knife is driven by described right driving mechanism and rotates and relatively described anchor clamps move left and right.
Wherein, the hinged end of described train wheel bridge is connected with a draw ring, the frame in described anchor clamps the place ahead is provided with a pull bar, described draw ring is socketed on the described pull bar, and when described the first driving mechanism drives the slip of described supporting base front and back, slide and drive described train wheel bridge around the hinged end rotation in described pull bar front and back in described draw ring.
The shape of the one side that wherein, described front plate is relative with rear plate is complementary with the shape of the side of strain insulator ceramic blank respectively.
Wherein, the length of described train wheel bridge be the strain insulator ceramic blank length 2/3, the width of described train wheel bridge is greater than the width of strain insulator ceramic blank, described the first drill bit is positioned at the zone of described train wheel bridge top, is provided with through hole or opening corresponding to described the first drill bit place on the described train wheel bridge.
Wherein, the length of described front plate and rear plate be the strain insulator ceramic blank length 2/3, described the second drill bit is positioned at the zone at described rear plate rear, is provided with through hole or opening corresponding to described the second drill bit place on the described rear plate.
Wherein, also comprise electrical control cubicles, described electrical control cubicles is controlled respectively the operation of described the first driving mechanism, upper driving mechanism, rear drive mechanism, left driving mechanism and right driving mechanism.
Drilling forming machine of strain insulator provided by the present invention, simple in structure, easy and safe to operate, can disposablely automatically finish punching and the edging of strain insulator processes, greatly reduce labour intensity and processing cost, reduce energy resource consumption, enhance productivity and crudy, simultaneously automation and the large-scale production for strain insulator provides valuable Technical Reference, has promoted advancing of strain insulator production technology.
Description of drawings
Figure 1 shows that the structural representation of the embodiment of the invention.
Label declaration:
1, frame; 2, anchor clamps; 3, the first drill bit; 4, left side cutting knife;
5, right side cutting knife; 6, left driving mechanism; 7, right driving mechanism;
8, upper driving mechanism.
The specific embodiment
By describing technology contents of the present invention, structural feature in detail, realized purpose and effect, below in conjunction with embodiment and cooperate that accompanying drawing is detailed to give explanation.
See also shown in Figure 1ly, drilling forming machine of the strain insulator of present embodiment comprises frame 1, and described frame 1 is provided with clamping device, perforating device and ends cutting device.
One, clamping device
Described clamping device comprises anchor clamps 2 and the first driving mechanism, described anchor clamps 2 comprise supporting base, front plate, rear plate and train wheel bridge, described supporting base is slidably disposed on the described frame, the front end of described supporting base extends upward and is provided with described front plate, described rear plate is arranged on the frame of described supporting base back and is corresponding with described front plate, described train wheel bridge be articulated and connected the upper end of described front plate and can rotate along hinged end and be pressed in described supporting base above, described the first driving mechanism drive slide before and after the described supporting base and so that described front plate near or away from described rear plate.
When clamping strain insulator ceramic blank, only need laterally to be placed on the strain insulator ceramic blank on the supporting base and a side is leaned against on the front plate, two end faces of strain insulator ceramic blank then are exposed to respectively the two ends, the left and right sides of supporting base, then start the first driving mechanism, drive that described supporting base slides backward until rear plate leans on the strain insulator ceramic blank, the strain insulator ceramic blank can be clamped in securely on the frame 1 and can't move forward and backward; Simultaneously, by rotating train wheel bridge it is pressed on the strain insulator ceramic blank along the hinged end rotation, cooperate supporting base that the strain insulator ceramic blank is clamped in securely on the frame 1 and can't moves up and down, thereby the situation of avoiding the strain insulator ceramic blank to occur teetertottering in follow-up punching or ends cutting process guarantees the degree of accuracy of processing.
Further, the shape of the one side that described front plate is relative with rear plate is complementary with the shape of the side of strain insulator ceramic blank respectively, thereby can fit well with the strain insulator ceramic blank when making front plate and rear plate lean on the strain insulator ceramic blank, to reach better clamping effect and to avoid in clamping process, breaking the strain insulator ceramic blank.Further, in order to increase clamping face improving the clamping effect, the length of described front plate and rear plate be the strain insulator ceramic blank length 2/3.
Further, in order to increase clamping face improving the clamping effect, the length of described train wheel bridge be the strain insulator ceramic blank length 2/3, the width of described train wheel bridge is greater than the width of strain insulator ceramic blank.Further, the hinged end of described train wheel bridge is connected with a draw ring, the frame in described anchor clamps the place ahead is provided with a pull bar, described draw ring is socketed on the described pull bar, when sliding before and after described the first driving mechanism drives described supporting base, described pull bar can slide front and back in described draw ring, drives described train wheel bridge by draw ring and rotates around hinged end, thereby realized the automatic clamping function of train wheel bridge, need not simultaneously to set up other driving mechanism.
In above-mentioned clamping device, described the first driving mechanism can adopt the existing driving mechanisms such as cylinder, as long as slide before and after realizing driving described supporting base.
Two, perforating device
Described perforating device comprises the first drill bit 3, the second drill bit, upper driving mechanism 8 and rear drive mechanism, described the first drill bit 3 is arranged on the top of described anchor clamps 2, described the first drill bit 3 drives rotation by described upper driving mechanism 8 and relatively described anchor clamps 2 move up and down, described the second drill bit is arranged on the rear of described anchor clamps 2, and described the second drill bit drives rotation by described rear drive mechanism and relatively described anchor clamps 2 move forward and backward.
When the strain insulator ceramic blank after anchor clamps 2 grip, driving mechanism 8 and rear drive mechanism in the startup, the first drill bit 3 one side high speed rotating are moved down on one side, make the second drill bit on one side high speed rotating move forward on one side, can be to the processing of punching of the side of strain insulator ceramic blank.Described upper driving mechanism 8 and rear drive mechanism can adopt the existing driving mechanisms such as driving motor, feed servo motor, rotate and do corresponding movement as long as can realize driving drill bit.The concrete installation site of described the first drill bit 3 and the second drill bit is corresponding with the position that the strain insulator ceramic blank will punch, and the displacement of described the first drill bit 3 and the second drill bit can be adjusted according to the punching degree of depth.When the area of train wheel bridge and rear plate is larger (normally in order to increase clamping face to improve the clamping effect, than described above: the length of train wheel bridge be the strain insulator ceramic blank length 2/3, the width of train wheel bridge is greater than the width of strain insulator ceramic blank, the length of rear plate be the strain insulator ceramic blank length 2/3), train wheel bridge and rear plate may cover in the position that the strain insulator ceramic blank will punch, at this moment, described the first drill bit 3 is positioned at the zone of described train wheel bridge top, described the second drill bit is positioned at the zone at described rear plate rear, in order successfully to realize punching, will offer be used to the through hole of dodging the second drill bit or opening corresponding to described the second drill bit place on the rear plate, will offer be used to the through hole of dodging the first drill bit 3 or opening corresponding to described the first drill bit 3 places on the train wheel bridge.
Three, ends cutting device
Described ends cutting device comprises left side cutting knife 4, right side cutting knife 5, left driving mechanism 6 and right driving mechanism 7, described left side cutting knife 4 is arranged on the left side of described anchor clamps 2, described left side cutting knife 4 is driven by described left driving mechanism 6 and rotates and relatively described anchor clamps 2 move left and right, described right side cutting knife 5 is arranged on the right of described anchor clamps 2, and described right side cutting knife 5 is driven by described right driving mechanism 7 and rotates and relatively described anchor clamps 2 move left and right.
When the strain insulator ceramic blank after anchor clamps 2 grip, start left driving mechanism 6 and right driving mechanism 7, cutting knife 4 one side high speed rotating in left side are moved right on one side, cutting knife 5 one side high speed rotating in right side are moved to the left on one side, can carry out to two end faces of strain insulator ceramic blank ends cutting and process.Described left driving mechanism 6 and right driving mechanism 7 can adopt the existing driving mechanisms such as driving motor, feed servo motor, rotate and do corresponding movement as long as can realize the Driving plane cutting knife.The concrete installation site of described left side cutting knife 4 and right side cutting knife 5 corresponds respectively to the position at two the end face places of strain insulator ceramic blank after anchor clamps grip, and the displacement of described left side cutting knife 4 and right side cutting knife 5 can require to adjust according to ends cutting.
In the above-described embodiments, in order further to improve automaticity, also comprise electrical control cubicles, described electrical control cubicles is controlled respectively the operation of described the first driving mechanism, upper driving mechanism 8, rear drive mechanism, left driving mechanism 6 and right driving mechanism 7, so that whole process only needs can finish by controlling electrical control cubicles, greatly reduce labour intensity and cost of labor, improved production efficiency.Further, also can be implanted into by the control system to electrical control cubicles pre-designed operation sequence, install manipulator additional and controlled to finish the action that picks and places of strain insulator ceramic blank by electrical control cubicles in frame, can make the present invention realize automation fully, thereby for automation and the large-scale production of strain insulator provides valuable Technical Reference, promoted advancing of strain insulator production technology.
Drilling forming machine of strain insulator provided by the present invention, simple in structure, easy and safe to operate, can disposablely automatically finish punching and the edging of strain insulator processes, greatly reduce labour intensity and processing cost, reduce energy resource consumption, enhance productivity and crudy, simultaneously automation and the large-scale production for strain insulator provides valuable Technical Reference, has promoted advancing of strain insulator production technology.
The above only is embodiments of the invention; be not so limit claim of the present invention; every equivalent structure or equivalent flow process conversion that utilizes specification of the present invention and accompanying drawing content to do; or directly or indirectly be used in other relevant technical fields, all in like manner be included in the scope of patent protection of the present invention.
Claims (6)
1. drilling forming machine of a strain insulator, it is characterized in that: comprise frame, described frame is provided with clamping device, perforating device and ends cutting device,
Described clamping device comprises anchor clamps and the first driving mechanism, described anchor clamps comprise supporting base, front plate, rear plate and train wheel bridge, described supporting base is slidably disposed on the described frame, the front end of described supporting base extends upward and is provided with described front plate, described rear plate is arranged on the frame of described supporting base back and is corresponding with described front plate, described train wheel bridge be articulated and connected the upper end of described front plate and can rotate along hinged end and be pressed in described supporting base above, described the first driving mechanism drive slide before and after the described supporting base and so that described front plate near or away from described rear plate;
Described perforating device comprises the first drill bit, the second drill bit, upper driving mechanism and rear drive mechanism, described the first drill bit is arranged on the top of described anchor clamps, described the first drill bit drives rotation by described upper driving mechanism and relatively described anchor clamps move up and down, described the second drill bit is arranged on the rear of described anchor clamps, and described the second drill bit drives rotation by described rear drive mechanism and relatively described anchor clamps move forward and backward;
Described ends cutting device comprises left side cutting knife, right side cutting knife, left driving mechanism and right driving mechanism, described left side cutting knife is arranged on the left side of described anchor clamps, described left side cutting knife is driven by described left driving mechanism and rotates and relatively described anchor clamps move left and right, described right side cutting knife is arranged on the right of described anchor clamps, and described right side cutting knife is driven by described right driving mechanism and rotates and relatively described anchor clamps move left and right.
2. drilling forming machine of strain insulator according to claim 1, it is characterized in that: the hinged end of described train wheel bridge is connected with a draw ring, the frame in described anchor clamps the place ahead is provided with a pull bar, described draw ring is socketed on the described pull bar, and when described the first driving mechanism drives the slip of described supporting base front and back, slide and drive described train wheel bridge around the hinged end rotation in described pull bar front and back in described draw ring.
3. drilling forming machine of strain insulator according to claim 1 is characterized in that: the shape of the one side that described front plate is relative with rear plate is complementary with the shape of the side of strain insulator ceramic blank respectively.
4. drilling forming machine of strain insulator according to claim 1, it is characterized in that: the length of described front plate and rear plate be the strain insulator ceramic blank length 2/3, described the second drill bit is positioned at the zone at described rear plate rear, is provided with through hole or opening corresponding to described the second drill bit place on the described rear plate.
5. drilling forming machine of strain insulator according to claim 1, it is characterized in that: the length of described train wheel bridge be the strain insulator ceramic blank length 2/3, the width of described train wheel bridge is greater than the width of strain insulator ceramic blank, described the first drill bit is positioned at the zone of described train wheel bridge top, is provided with through hole or opening corresponding to described the first drill bit place on the described train wheel bridge.
6. drilling forming machine of strain insulator according to claim 1, it is characterized in that: also comprise electrical control cubicles, described electrical control cubicles is controlled respectively the operation of described the first driving mechanism, upper driving mechanism, rear drive mechanism, left driving mechanism and right driving mechanism.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201210583403.4A CN103042609B (en) | 2012-12-28 | 2012-12-28 | One-step perforating and forming machine for tightening insulators |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201210583403.4A CN103042609B (en) | 2012-12-28 | 2012-12-28 | One-step perforating and forming machine for tightening insulators |
Publications (2)
| Publication Number | Publication Date |
|---|---|
| CN103042609A true CN103042609A (en) | 2013-04-17 |
| CN103042609B CN103042609B (en) | 2015-01-21 |
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Family Applications (1)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN201210583403.4A Active CN103042609B (en) | 2012-12-28 | 2012-12-28 | One-step perforating and forming machine for tightening insulators |
Country Status (1)
| Country | Link |
|---|---|
| CN (1) | CN103042609B (en) |
Cited By (2)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN107775820A (en) * | 2017-08-31 | 2018-03-09 | 嘉善恒兴电力建设有限公司 | A kind of perforating device of porcelain insulator |
| CN110333114A (en) * | 2019-08-12 | 2019-10-15 | 中国南方电网有限责任公司超高压输电公司检修试验中心 | A kind of accurate cutting tool of transmission line composite insulator water-diffusion test sample preparation |
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| CN2356832Y (en) * | 1999-03-09 | 2000-01-05 | 孙良根 | Multifunctional machine for cutting, grinding and drilling stone |
| JP2004351655A (en) * | 2003-05-27 | 2004-12-16 | Bando Kiko Co Ltd | Method and apparatus for perforating glass plate |
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| CN202528327U (en) * | 2012-05-07 | 2012-11-14 | 李�杰 | Cutting drilling machine |
| CN203046006U (en) * | 2012-12-28 | 2013-07-10 | 福建省闽清县陶瓷机械设备制造厂 | One-step perforating and forming machine for tightening insulators |
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Patent Citations (6)
| Publication number | Priority date | Publication date | Assignee | Title |
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| JPH06814A (en) * | 1992-06-18 | 1994-01-11 | Toto Ltd | Working machine for planar artificial stone |
| CN2356832Y (en) * | 1999-03-09 | 2000-01-05 | 孙良根 | Multifunctional machine for cutting, grinding and drilling stone |
| JP2004351655A (en) * | 2003-05-27 | 2004-12-16 | Bando Kiko Co Ltd | Method and apparatus for perforating glass plate |
| WO2005066695A1 (en) * | 2004-01-08 | 2005-07-21 | Dupuy Frederic | Devices for piercing glasses and finishing assembly screws and associated method |
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Cited By (4)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN107775820A (en) * | 2017-08-31 | 2018-03-09 | 嘉善恒兴电力建设有限公司 | A kind of perforating device of porcelain insulator |
| CN107775820B (en) * | 2017-08-31 | 2019-05-10 | 嘉善恒兴电力建设有限公司 | A kind of perforating device of porcelain insulator |
| CN110333114A (en) * | 2019-08-12 | 2019-10-15 | 中国南方电网有限责任公司超高压输电公司检修试验中心 | A kind of accurate cutting tool of transmission line composite insulator water-diffusion test sample preparation |
| CN110333114B (en) * | 2019-08-12 | 2024-01-16 | 中国南方电网有限责任公司超高压输电公司检修试验中心 | Accurate cutting tool of transmission line composite insulator water diffusion test system appearance |
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| Publication number | Publication date |
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| CN103042609B (en) | 2015-01-21 |
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