CN103042461A - Piston ring honing device and piston ring honing method - Google Patents
Piston ring honing device and piston ring honing method Download PDFInfo
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- CN103042461A CN103042461A CN2013100051719A CN201310005171A CN103042461A CN 103042461 A CN103042461 A CN 103042461A CN 2013100051719 A CN2013100051719 A CN 2013100051719A CN 201310005171 A CN201310005171 A CN 201310005171A CN 103042461 A CN103042461 A CN 103042461A
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- honing
- piston ring
- agitator tank
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Abstract
The invention discloses a piston ring honing device and a piston ring honing method and belongs to the technical field of machining. The honing device comprises a stirring device and a honing machine, wherein the stirring device comprises a stirring tank, a stirring blade, a motor, a feeding pump and a feeding tube. The honing method includes that firstly, water-base honing liquid is mixed with abrasive to form honing slurry; secondly, the honing slurry is delivered to the honing machine through the feeding tube to participate in honing after being sufficiently stirred in the stirring tank; and finally, the honing slurry outflows from the honing machine to return to the stirring tank again, so that recycling is achieved, and the horning slurry is in the stirred state during honing. The water-base honing liquid substitutes for oil for honing, and the honing slurry can be recycled, so that the device and the method are safer and more environment-friendly, honing efficiency is improved, cylinder liner service life is prolonged, and cost is saved. In addition, the honing slurry is stirred during honing of the honing machine, thus, abrasive grains in the honing slurry cannot precipitate, and honing effect can be guaranteed.
Description
Technical field
The present invention relates to a kind of field of machining, be specifically related to a kind of grinding equipment and honing method of piston ring.
Background technology
Piston ring is for the becket that embeds piston groove inside, existing piston ring honing technique: take base oil as grinding fluid, after the adding abrasive mixed is combined into mortar, with various method mortar is put into and to be carried out honing in the cylinder sleeve, wipe greasy dirt with wood chip after honing is finished and clean with kerosene.But such technique has some shortcomings: 1, the honing time long, efficient is low; 2, cylinder sleeve consumption is many, and cost is high; 3, production environment is poor, and workman, equipment difficulty are kept a public place clean; 4, easy initiation fire, not environmental protection etc.In the honing process, the abrasive material particles in the mortar can precipitate in addition, and the effect of honing is had a significant impact.
Summary of the invention
The objective of the invention is in order to remedy the deficiencies in the prior art, provide a kind of and can greatly save cost, improve honing efficient, and the grinding equipment of more environmental protection and honing method.
A kind of grinding equipment of piston ring comprises honing machine, and described honing machine has base and cylinder sleeve, and described grinding equipment also comprises agitating device,
The feed pipe that described agitating device comprises agitator tank, places described agitator tank inside and have the paddle of spacing, the motor that is connected with described paddle, the feeding engine that places described agitator tank inside, an end to be connected with described feeding engine with described agitator tank inwall,
The other end of described feed pipe the upside of described cylinder sleeve and and described cylinder sleeve between spacing is arranged.
Further, be provided with valve on the described feed pipe.
Further, described grinding equipment also comprises transverse slat, and an end of described transverse slat is positioned at the downside of described cylinder sleeve, and the other end of described transverse slat is positioned on the described agitator tank, and is higher than an end of close described agitator tank on the described transverse slat near an end of described cylinder sleeve.
Further, described base inside is provided with the feed back pump, and described feed back pump is connected with the feed back pipe, and an end of described feed back pipe is connected with described feed back pump, and the other end places the inside of described agitator tank.
A kind of honing method of piston ring comprises:
(1), be (2～3) with abrasive material according to mass fraction with water base grinding fluid: 1 ratio places described agitator tank to mix, and makes the honing slurry, opens described motor and stirs, and mixing speed is 50～200 rev/mins,
(2), stir 10～30min after, piston ring is placed described cylinder sleeve upper end, start described honing machine and enter duty,
(3), open described feeding engine and described valve, carry out honing.
Further, described abrasive material is the mixture of any one or they in silicon-carbide particle or the alumina particle.
Further, by mass fraction, described water base grinding fluid comprises: 0.1%～0.65% triethylene tetramine, 0.3%～1.3% SA, 0.2%～0.8% triethanolamine, 1%～3% BTA, 4%～8% sodium sulfate of polyethenoxy ether of fatty alcohol, 8%～10% APES, 1%～3% dimethicone, 8%～15% fatty acid triethanol amine, 5%～10% coconut oil diethanol amide, 1%～3% kodalk, surplus deionized water.
Further, the mixing speed of described motor is 120～150 rev/mins.
Further, in described step (1), described step (2) and described step (3), described paddle is in stirring, and the mixing time of described paddle is adjustable.
The beneficial effect that the present invention has: replaced oil to carry out honing with water base grinding fluid, not only more environmental protection, safety have also been saved cost, convenient keeping a public place clean; Water base grinding fluid has good cooling, can in time take away heat when honing, has improved the service life of cylinder sleeve, has reduced supplies consumption; The efficient of honing significantly improves, and has reduced artificial and power cost, and the honing slurry can recycle, and has reduced material cost.Carry out honing when work at honing machine in addition, the honing slurry is stirred, so the abrasive material particles in the honing slurry can not precipitate, can guarantee honing effect.
Description of drawings
Fig. 1 is the structural representation of grinding equipment embodiment 1 of the present invention;
Fig. 2 is the structural representation of grinding equipment embodiment 2 of the present invention;
Fig. 3 is the structural representation of grinding equipment embodiment 3 of the present invention.
The specific embodiment
The invention will be further described below in conjunction with embodiment, but protection scope of the present invention not only is confined to embodiment.
As shown in Figure 1, embodiment 1 for grinding equipment of the present invention, a kind of grinding equipment of piston ring, comprise honing machine 2, agitating device 1 and transverse slat 3, agitating device 1 is positioned at a side of honing machine 2, and honing machine 2 comprises base 2-1, workbench 2-4, transmission device 2-2, controller 2-7 and cylinder sleeve 2-3, and agitating device 1 comprises agitator tank 1-3, paddle 1-4, motor 1-2, feeding engine 1-5, feed pipe 1-1.Workbench 2-4 is arranged on the upper end of base 2-1, and controller 2-7 is arranged on the side of workbench 2-4, and transmission device 2-2 is arranged on the position of workbench 2-4 inner upper side, and cylinder sleeve 2-3 is arranged on the inside of workbench 2-4 and is positioned at the downside of transmission device 2-2; Paddle 1-4 places agitator tank 1-3 inside and with agitator tank 1-3 inwall spacing is arranged, the upper end of paddle 1-4 is connected with motor 1-2, can control mixing speed and mixing time by motor 1-2, feeding engine 1-5 places the inside of agitator tank 1-3, the end of feed pipe 1-1 is connected with feeding engine 1-5, the other end of feed pipe 1-1 the upside of cylinder sleeve 2-3 and and cylinder sleeve 2-3 between spacing is arranged, be provided with valve 1-6 on the feed pipe 1-1, valve 1-6 can control the input quantity of honing slurry, and cylinder sleeve 2-3 inside has longitudinally perforation; One end of transverse slat 3 is positioned at the downside of cylinder sleeve 2-3, the other end of transverse slat 3 places on the agitator tank 1-3, an and end that is higher than close agitator tank 1-3 on the transverse slat 3 near the end of cylinder sleeve 2-3, therefore transverse slat 3 has formed an angle with horizontal plane, the honing slurry of having participated in like this after the honing operation flows out from the perforation on the cylinder sleeve 2-3, can enter again agitator tank 1-3 along transverse slat 3, carry out cycle operation, save materials.
Continue to be the embodiment 2 of grinding equipment of the present invention with reference to shown in Figure 2, agitating device 1 places the inside of honing machine 2 base 2-1, and grinding equipment connects compacter, has saved floor space.
As shown in Figure 3, embodiment 3 for grinding equipment of the present invention, the inside of base 2-1 is provided with feed back pump 2-5, feed back pump 2-5 is connected with the end of feed back pipe 2-6, the other end of feed back pipe 2-6 places the inside of agitator tank 1-3, in fact feed back pump 2-5 and feed back pipe 2-6 are equivalent to the effect of transverse slat 3, and the honing slurry after the participation honing comes back among the agitator tank 1-3 by feed back pump 2-5 and feed back pipe 2-6, and an agitating device 1 can be used with many honing machines 2 simultaneously.
The concrete grammar of honing is as follows:
Get 20～40kg triethylene tetramine and 60～80kg SA and mix, be heated to 130 °～160 °, make mixture A after stirring and place stand-by.
Get 30～40kg said mixture A, take by weighing again 10～20kg triethanolamine and 50kg deionized water, mix, make mixture B after stirring and place stand-by.
Get 2～4kg said mixture B, 1～3kg BTA, 4～8kg sodium sulfate of polyethenoxy ether of fatty alcohol, 8～10kg APES, 2kg dimethicone, 8～15kg fatty acid triethanol amine, 5～10kg coconut oil diethanol amide, 3kg kodalk, deionized water and carry out mix and blend, make the water base grinding fluid of piston ring.
Get the above-mentioned water base grinding fluid of 25kg, 10kg silicon-carbide particle or 10kg alumina particle place agitator tank 1-3 to mix jointly, open motor 1-2, and keeping mixing speed is 50～200 rev/mins, is preferably 120～150 rev/mins, stir 10～30min.
Piston ring is placed the upper end of cylinder sleeve 2-3, open feeding engine 1-5 and valve 1-6, open controller 2-7, allow honing machine 2 enter the honing duty, when honing machine 2 carries out honing work, motor 1-2 in the agitating device 1 is still in running order, allow the honing slurry among the agitator tank 1-3 be in stirring, and the time of stirring is adjustable, can allow paddle 1-4 work always and keep stirring, perhaps intermittent work, owing to stir, abrasive material particles in the honing slurry can not precipitate, and has guaranteed honing effect, can make honing time shorten 30%～50%.
It should be noted that at last: above embodiment is only in order to illustrate the present invention and unrestricted technical scheme described in the invention, therefore, although this specification has been described in detail the present invention with reference to each above-mentioned embodiment, but, those of ordinary skill in the art is to be understood that, still can make amendment or be equal to replacement the present invention, and all do not break away from technical scheme and the improvement thereof of the spirit and scope of the present invention, it all should be encompassed in the claim scope of the present invention.
Claims (10)
1. the grinding equipment of a piston ring comprises honing machine (2), and described honing machine (2) has base (2-1) and cylinder sleeve (2-3), it is characterized in that, described grinding equipment also comprises agitating device (1),
Described agitating device (1) comprises agitator tank (1-3), places described agitator tank (1-3) inside and with described agitator tank (1-3) inwall paddle (1-4), the motor (1-2) that is connected with described paddle (1-4) of spacing, the feeding engine (1-5) that places described agitator tank (1-3) inside, the feed pipe (1-1) that an end is connected with described feeding engine (1-5) is arranged
The other end of described feed pipe (1-1) be positioned at described cylinder sleeve (2-3) upside and and described cylinder sleeve (2-3) between spacing is arranged.
2. piston ring grinding equipment according to claim 1 is characterized in that, is provided with valve (1-6) on the described feed pipe (1-1).
3. piston ring grinding equipment according to claim 1, it is characterized in that, described grinding equipment also comprises transverse slat (3), one end of described transverse slat (3) is positioned at the downside of described cylinder sleeve (2-3), the other end of described transverse slat (3) is positioned on the described agitator tank (1-3), and the upper end near described cylinder sleeve (2-3) of described transverse slat (3) is higher than the end near described agitator tank (1-3).
4. piston ring grinding equipment according to claim 1, it is characterized in that, described base (2-1) inside is provided with feed back pump (2-5), described feed back pump (2-5) is connected with feed back pipe (2-6), one end of described feed back pipe (2-6) is connected with described feed back pump (2-5), and the other end of described feed back pipe (2-6) places the inside of described agitator tank (1-3).
5. the honing method of a piston ring is characterized in that, comprising:
(1), be (2～3) with abrasive material according to mass fraction with water base grinding fluid: 1 ratio places described agitator tank (1-3) to mix, and makes the honing slurry, opens described motor (1-2) and stirs, and mixing speed is 50～200 rev/mins,
(2), stir 10～30min after, piston ring is placed described cylinder sleeve (2-3) upper end, start described honing machine (2) and enter duty,
(3), open described feeding engine (1-5) and described valve (1-6), carry out honing.
6. honing method according to claim 5 is characterized in that, described abrasive material is the mixture of any one or they in silicon-carbide particle or the alumina particle.
7. honing method according to claim 5, it is characterized in that, by mass fraction, described water base grinding fluid comprises: 0.1%～0.65% triethylene tetramine, 0.3%～1.3% SA, 0.2%～0.8% triethanolamine, 1%～3% BTA, 4%～8% sodium sulfate of polyethenoxy ether of fatty alcohol, 8%～10% APES, 1%～3% dimethicone, 8%～15% fatty acid triethanol amine, 5%～10% coconut oil diethanol amide, 1%～3% kodalk, surplus deionized water.
8. honing method according to claim 5 is characterized in that, the mixing speed of described motor (1-2) is 120～150 rev/mins.
9. honing method according to claim 5 is characterized in that, in described step (1), described step (2) and described step (3), described paddle (1-4) is in stirring.
10. honing method according to claim 9 is characterized in that, in described step (1), described step (2) and described step (3), the mixing time of described paddle (1-4) is adjustable.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201310005171.9A CN103042461B (en) | 2013-01-07 | 2013-01-07 | Piston ring honing device and piston ring honing method |
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| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201310005171.9A CN103042461B (en) | 2013-01-07 | 2013-01-07 | Piston ring honing device and piston ring honing method |
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| CN103042461A true CN103042461A (en) | 2013-04-17 |
| CN103042461B CN103042461B (en) | 2015-01-07 |
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Cited By (7)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN106041712A (en) * | 2016-06-05 | 2016-10-26 | 李陶胜 | Automatic feeding device of automobile piston ring honing machine |
| CN106085248A (en) * | 2016-06-13 | 2016-11-09 | 句容市江电电器机械有限公司 | A kind of transformer shell external surface polishing agent and preparation method thereof |
| CN107175580A (en) * | 2016-03-10 | 2017-09-19 | 宁夏银川大河数控机床有限公司 | A kind of honing machine fraising upset liquid device |
| CN108481182A (en) * | 2018-06-04 | 2018-09-04 | 安徽万协智能科技集团有限公司 | A kind of honing machine spray liquid quick drain device |
| CN108972313A (en) * | 2018-07-02 | 2018-12-11 | 宁夏共享机床辅机有限公司 | The control system and its control method of piston ring honing machine blanking |
| CN112440199A (en) * | 2020-12-09 | 2021-03-05 | 长春理工大学 | Device for precisely machining blade by abrasive flow |
| CN115746789A (en) * | 2022-12-12 | 2023-03-07 | 郑州磨料磨具磨削研究所有限公司 | Stable full-suspension diamond grinding fluid for grinding and preparation method thereof |
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| CN102689246A (en) * | 2012-05-24 | 2012-09-26 | 东华大学 | Controllable mix abrasive jet polishing equipment for large-scale ultra-precision optical glass |
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Cited By (12)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN107175580A (en) * | 2016-03-10 | 2017-09-19 | 宁夏银川大河数控机床有限公司 | A kind of honing machine fraising upset liquid device |
| CN107175580B (en) * | 2016-03-10 | 2023-11-17 | 宁夏银川大河数控机床有限公司 | Honing machine reaming is with upset liquid device of falling |
| CN106041712A (en) * | 2016-06-05 | 2016-10-26 | 李陶胜 | Automatic feeding device of automobile piston ring honing machine |
| CN106041712B (en) * | 2016-06-05 | 2018-06-19 | 广州一通活塞环有限公司 | A kind of automobile piston rings honing machine automatic feeder |
| CN106085248A (en) * | 2016-06-13 | 2016-11-09 | 句容市江电电器机械有限公司 | A kind of transformer shell external surface polishing agent and preparation method thereof |
| CN108481182A (en) * | 2018-06-04 | 2018-09-04 | 安徽万协智能科技集团有限公司 | A kind of honing machine spray liquid quick drain device |
| CN108481182B (en) * | 2018-06-04 | 2019-09-06 | 安徽万协智能科技集团有限公司 | A kind of honing machine spray liquid quick drain device |
| CN108972313A (en) * | 2018-07-02 | 2018-12-11 | 宁夏共享机床辅机有限公司 | The control system and its control method of piston ring honing machine blanking |
| CN108972313B (en) * | 2018-07-02 | 2020-09-22 | 宁夏共享机床辅机有限公司 | Control system and control method for discharging of piston ring honing machine |
| CN112440199A (en) * | 2020-12-09 | 2021-03-05 | 长春理工大学 | Device for precisely machining blade by abrasive flow |
| CN115746789A (en) * | 2022-12-12 | 2023-03-07 | 郑州磨料磨具磨削研究所有限公司 | Stable full-suspension diamond grinding fluid for grinding and preparation method thereof |
| CN115746789B (en) * | 2022-12-12 | 2024-03-22 | 郑州磨料磨具磨削研究所有限公司 | Diamond grinding fluid for stable full-suspension grinding and preparation method thereof |
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| CN103042461B (en) | 2015-01-07 |
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