CN103042364A - Automobile air-conditioning compressor piston production method - Google Patents
Automobile air-conditioning compressor piston production method Download PDFInfo
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- CN103042364A CN103042364A CN2012105687035A CN201210568703A CN103042364A CN 103042364 A CN103042364 A CN 103042364A CN 2012105687035 A CN2012105687035 A CN 2012105687035A CN 201210568703 A CN201210568703 A CN 201210568703A CN 103042364 A CN103042364 A CN 103042364A
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- alloy steel
- automobile air
- cold
- conditioning compressor
- steel materials
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Abstract
The invention discloses an automobile air-conditioning compressor piston production method which adopts alloy steel materials. The method is characterized by including that the alloy steel materials are formed in a die through cold heading and cold pressing, formed pistons are subjected to finish machining to reach the standard size through a machining center, and surfaces of the pistons are subjected to carburizing treatment. The alloy steel materials are composed of, according to 100 weight parts, 0.30 to 0.50 part of carbon, 0.45 to 0.90 part of manganese, 0.05 to 0.40 part of silicon, 0.70 to 1.50 parts of aluminum nitride, 0.30 to 0.50 part of nitrogen boronate and the balance iron. The automobile air-conditioning compressor piston is obtained by means of cold heading and cold pressing of the alloy steel materials, application of the cold heading technique in production of automobile air-conditioning compressor pistons is guaranteed, industrial production is realized, internal cracks and sand holes are avoided through metallographic test and X-ray test, the product percent of pass reaches 99.9%, production cost is greatly lowered, and precision and quality of products are guaranteed.
Description
Technical field
The present invention relates to a kind of automobile air conditioner compressor production technology, particularly a kind of production method of automobile air conditioner compressor piston.
Background technology
In the production process of traditional automobile air conditioner compressor, the idiosome processing of its piston all is to obtain by founding, in the founding process, produce easily sand holes, affect product quality, the piston of automobile air conditioner compressor particularly, volume is little, and required precision is high, often qualification rate is low during with founding explained hereafter automobile air conditioner compressor piston, is difficult to reach high-precision requirement.
Summary of the invention
The objective of the invention is to provide in order to solve above-mentioned the deficiencies in the prior art a kind of can be by the cold-heading cold-press moulding, improve the quality of products and the production method of the automobile air conditioner compressor piston of precision.
To achieve these goals, the production method of a kind of automobile air conditioner compressor piston provided by the present invention, it comprises the employing alloy steel material, it is characterized in that with alloy steel material in mould by the cold-heading cold-press moulding, piston after the shaping is refined to standard size by machining center again, then piston face is carried out Carburization Treatment, the composition of described alloy steel material consists of: by 100 parts listed as parts by weight, carbon: 0.30 part to 0.50 part, manganese: 0.45 part to 0.90 part, silicon: 0.05 part to 0.40 part, aluminium nitride: 0.70 part to 1.50 parts, boronation nitrogen: 0.03 part to 0.50 part, all the other are iron.
By alloy steel material provided by the invention, the automobile air conditioner compressor piston that adopts the cold-heading cold-press moulding to obtain, since mix aluminium nitride and boronation nitrogen and with the proportioning of other composition, so that the plasticity of this steel alloy improves, more difficult generation slight crack during cold-heading, guaranteed the application of cold heading technique in the automobile air conditioner compressor piston is produced, and suitability for industrialized production, detect by metallographic test and X ray, inner flawless and sand holes, product percent of pass reaches 99.9%, greatly reduces production cost, has guaranteed precision and the quality of product.
The specific embodiment
The present invention is further described below by embodiment.
Embodiment 1:
The production method of a kind of automobile air conditioner compressor piston that present embodiment provides, it comprises the employing alloy steel material, the composition of described alloy steel material consists of: by 100 parts listed as parts by weight, carbon: 0.30 part, manganese: 0.45 part, silicon: 0.05 part, aluminium nitride: 0.70 part, boronation nitrogen: 0.03 part, all the other are iron; With this alloy steel material in mould by the cold-heading cold-press moulding, piston after the shaping is refined to standard size by machining center again, then piston face is carried out Carburization Treatment, final products detect by metallographic test and X ray, inner flawless and sand holes, product percent of pass reaches 99.9%, has guaranteed precision and the quality of product.
Embodiment 2:
The production method of a kind of automobile air conditioner compressor piston that present embodiment provides, it comprises the employing alloy steel material, the composition of described alloy steel material consists of: by 100 parts listed as parts by weight, carbon: 0.50 part, manganese: 0.90 part, silicon: 0.40 part, aluminium nitride: 1.50 parts, boronation nitrogen: 0.50 part, all the other are iron; With this alloy steel material in mould by the cold-heading cold-press moulding, piston after the shaping is refined to standard size by machining center again, then piston face is carried out Carburization Treatment, final products detect by metallographic test and X ray, inner flawless and sand holes, product percent of pass reaches 99.9%, has guaranteed precision and the quality of product.
Embodiment 3:
The production method of a kind of automobile air conditioner compressor piston that present embodiment provides, it comprises the employing alloy steel material, the composition of described alloy steel material consists of: by 100 parts listed as parts by weight, carbon: 0.40 part, manganese: 0.60 part, silicon: 0.20 part, aluminium nitride: 1.00 parts, boronation nitrogen: 0.20 part, all the other are iron; With this alloy steel material in mould by the cold-heading cold-press moulding, piston after the shaping is refined to standard size by machining center again, then piston face is carried out Carburization Treatment, final products detect by metallographic test and X ray, inner flawless and sand holes, product percent of pass reaches 99.9%, has guaranteed precision and the quality of product.
Claims (1)
1. the production method of an automobile air conditioner compressor piston, it comprises the employing alloy steel material, it is characterized in that with alloy steel material in mould by the cold-heading cold-press moulding, piston after the shaping is refined to standard size by machining center again, then piston face is carried out Carburization Treatment, the composition of described alloy steel material consists of: by 100 parts listed as parts by weight, carbon: 0.30 part to 0.50 part, manganese: 0.45 part to 0.90 part, silicon: 0.05 part to 0.40 part, aluminium nitride: 0.70 part to 1.50 parts, boronation nitrogen: 0.03 part to 0.50 part, all the other are iron.
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CN201210568703.5A CN103042364B (en) | 2012-12-24 | 2012-12-24 | The production method of automobile air conditioner compressor piston |
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CN201210568703.5A CN103042364B (en) | 2012-12-24 | 2012-12-24 | The production method of automobile air conditioner compressor piston |
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CN103042364A true CN103042364A (en) | 2013-04-17 |
CN103042364B CN103042364B (en) | 2015-11-18 |
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Cited By (1)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
CN109746361A (en) * | 2019-02-01 | 2019-05-14 | 华南理工大学 | A kind of metal plate engine piston room temperature near net plastic molding method |
Citations (8)
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CN1070007A (en) * | 1991-08-28 | 1993-03-17 | 株式会社日立制作所 | Heat-resistant nitride dispersion strengthened alloys |
US5527401A (en) * | 1993-06-30 | 1996-06-18 | Samsung Heavy Industry Co., Ltd. | High toughness and high strength untempered steel and processing method thereof |
JPH08166192A (en) * | 1994-12-12 | 1996-06-25 | Tokyo Yogyo Co Ltd | Shaft and agitating blade for molten nonferrous metal degassing apparatus |
JPH08164452A (en) * | 1994-12-12 | 1996-06-25 | Tokyo Yogyo Co Ltd | Side dam plate for strip casting |
CN1599804A (en) * | 2001-10-04 | 2005-03-23 | 新日本制铁株式会社 | Steel sheet for container and method of producing the same |
US20080295923A1 (en) * | 2005-12-26 | 2008-12-04 | Posco | Carbon Steel Sheet Superior in Formability and Manufacturing Method Thereof |
CN102335812A (en) * | 2010-07-20 | 2012-02-01 | 台州市百达电器有限公司 | Manufacturing method for piston of reciprocating compressor |
CN102534374A (en) * | 2012-02-16 | 2012-07-04 | 无锡市万邦机械制造厂 | Method for processing rectangular-tooth spline sleeve using 42CrMoE high-quality alloy steel as material |
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2012
- 2012-12-24 CN CN201210568703.5A patent/CN103042364B/en active Active
Patent Citations (8)
Publication number | Priority date | Publication date | Assignee | Title |
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CN1070007A (en) * | 1991-08-28 | 1993-03-17 | 株式会社日立制作所 | Heat-resistant nitride dispersion strengthened alloys |
US5527401A (en) * | 1993-06-30 | 1996-06-18 | Samsung Heavy Industry Co., Ltd. | High toughness and high strength untempered steel and processing method thereof |
JPH08166192A (en) * | 1994-12-12 | 1996-06-25 | Tokyo Yogyo Co Ltd | Shaft and agitating blade for molten nonferrous metal degassing apparatus |
JPH08164452A (en) * | 1994-12-12 | 1996-06-25 | Tokyo Yogyo Co Ltd | Side dam plate for strip casting |
CN1599804A (en) * | 2001-10-04 | 2005-03-23 | 新日本制铁株式会社 | Steel sheet for container and method of producing the same |
US20080295923A1 (en) * | 2005-12-26 | 2008-12-04 | Posco | Carbon Steel Sheet Superior in Formability and Manufacturing Method Thereof |
CN102335812A (en) * | 2010-07-20 | 2012-02-01 | 台州市百达电器有限公司 | Manufacturing method for piston of reciprocating compressor |
CN102534374A (en) * | 2012-02-16 | 2012-07-04 | 无锡市万邦机械制造厂 | Method for processing rectangular-tooth spline sleeve using 42CrMoE high-quality alloy steel as material |
Cited By (1)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
CN109746361A (en) * | 2019-02-01 | 2019-05-14 | 华南理工大学 | A kind of metal plate engine piston room temperature near net plastic molding method |
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Address after: 314500, 201, pioneering Road, industrial town, Shimen Town, Jiaxing, Zhejiang, Tongxiang Applicant after: Zhejiang Yifeng Machinery Co., Ltd. Address before: 314500, 201, pioneering Road, industrial town, Shimen Town, Jiaxing, Zhejiang, Tongxiang Applicant before: Yifeng Machinery Plant, Tongxiang City |
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