CN103042324A - Inner container clamp sleeve assembling process for solar water tank with clamp sleeve type heat exchange structure - Google Patents
Inner container clamp sleeve assembling process for solar water tank with clamp sleeve type heat exchange structure Download PDFInfo
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- CN103042324A CN103042324A CN2012105314735A CN201210531473A CN103042324A CN 103042324 A CN103042324 A CN 103042324A CN 2012105314735 A CN2012105314735 A CN 2012105314735A CN 201210531473 A CN201210531473 A CN 201210531473A CN 103042324 A CN103042324 A CN 103042324A
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- urceolus
- inner bag
- outer barrel
- inner container
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Abstract
An inner container clamp sleeve assembling process for a solar water tank with a clamp sleeve type heat exchange structure comprises a first step of respectively moving a transplanting left side clamp and a transplanting right side clamp which are arranged on an upper guide rail so as to clamp an inner container, and enabling a left bracket to be descended back to an original position; a second step of placing an outer barrel on a right bracket, and utilizing an outer barrel locating pin to fix the outer barrel; a third step of using an outer barrel pulling device to expand the outer barrel to a certain degree; a fourth step of moving the transplanting left side clamp, the transplanting right side clamp and the inner container rightwards integrally along the direction of the upper guide rail until the inner container enters the outer barrel, and utilizing a clamp sleeve fixing disc to fixedly clamp the inner container; a fifth step of loosening the outer barrel pulling device to enable the outer barrel to return to an original state and tightly clasp the inner container; a sixth step of respectively utilizing a rear pressing mechanism, a lower pressing mechanism and a front pressing mechanism to press the outer barrel so as to enable the outer barrel to be fully attached to the inner container; and a seventh step of performing spot welding of a plurality of points at the lap joint position of the outer surface of the outer barrel. A production method of first performing clamping and then performing lap joint is adopted, production quality is good, and working efficiency is high.
Description
Technical field:
The present invention relates to the solar water heater incubator, relate in particular to the inner bag chuck assembly technology of strap clamp shell type heat exchange structure solar water container.
Technical background:
Along with the development of China's economy, the utilization of solar energy is very universal, and the solar water heater that particularly is widely used has at present brought very large convenience to people especially.The attemperater of solar water heater is comprised of shell, heat-insulation layer and inner bag usually, the attemperater of solar water heater is a pressure resistant vessel normally, to consider contingent all accidents in the non-normal use in the Design and manufacturing process, therefore the inner bag welding quality must be really up to the mark, pressure testing workshop section can not be careless, and enamel technology must be strict, and water tank must be equipped with the relief valve of reliable in quality, yet that is that all right is ripe for the mounting technology of current attemperater shell and inner bag, and efficiency of assembling is low.
Summary of the invention:
The object of the present invention is to provide the high assembly technology that is used for the incubator liner of jacket of a kind of good product quality, production efficiency.
A kind of inner bag chuck assembly technology of strap clamp shell type heat exchange structure solar water container, processing technology is as follows: 1), inner bag is ploughed under on the left tray by streamline, left tray hoists, with the inner bag jacking to certain altitude; 2), the mobile transplanting left side folder that is arranged on the upper rail is embraced with transplanting the right side folder and embraced respectively, thereby clamp inner bag, left tray descends and is returned to the home position; 3), urceolus is placed on the right carriage, and fix urceolus with the urceolus alignment pin; 4), use draws outer cartridge with the urceolus opened with certain angle; 5), whole moving right along the upper rail direction transplant the left side folder and embrace, transplant the right side folder and hold and inner bag, until inner bag enters in the urceolus, with the chuck positioning disk inner bag that is fixedly clamped; 6), unclamp and draw outer cartridge, make urceolus be returned to original state, tightly embrace inner bag; 7), use the left positioner of urceolus, the right positioner of urceolus to fix urceolus; 8), compress urceolus with rear hold-down mechanism, lower hold-down mechanism, front hold-down mechanism respectively, urceolus and inner bag are fully fitted; 9), the some points of outside tube outer surface lap-joint spot welding; 10), unclamp rear hold-down mechanism, lower hold-down mechanism, front hold-down mechanism, unclamp again left side folder and embrace and transplant the right side folder and embrace; 11), the sub-assembly equipment of overturning out after inner bag and urceolus assembled, enter next procedure; 12), integral body is moved to the left and transplants the left side folder and embrace and transplant the right side folder and embrace, and gets back to initial position.
The present invention adopts the production method that overlaps after folder is embraced first, and the quality of production is good, high efficiency.
Description of drawings:
Fig. 1 is that the present invention assembles the pre-structure schematic diagram;
Fig. 2 is the A-A cutaway view of Fig. 1;
Fig. 3 is the B-B cutaway view of Fig. 1;
Fig. 4 is that the present invention assembles and finishes structural representation;
Fig. 5 is the C-C cutaway view of Fig. 4;
Fig. 6 is the partial structurtes enlarged drawing at D place among Fig. 5.
Among the figure 1, put the beams in place 2, upper rail, 3, transplant the left side folder and embrace, 4, clamp, 5, lower guideway, 6, left tray, 7, the chuck positioning disk, 8, transplant the right side folder and embrace, 9, inner bag, 10, the urceolus alignment pin, 11, alignment pin holder, 12, right carriage, 13, draw outer cartridge, 14, urceolus, 15, the left positioner of urceolus, 16, the right positioner of urceolus, 17, rear hold-down mechanism, 18, lower hold-down mechanism, 19, front hold-down mechanism.
The specific embodiment:
The invention will be further described below in conjunction with accompanying drawing:
A kind of inner bag chuck assembly technology of strap clamp shell type heat exchange structure solar water container is characterized in that procedure of processing is as follows:
1), inner bag 9 is ploughed under on the left tray 6 by streamline, left tray 6 hoists, with inner bag 9 jackings to certain altitude; 2), the mobile transplanting left side folder that is arranged on the upper rail 2 is embraced 3 and embraced 8 with transplanting the right side folder respectively, thereby clamp inner bag 9, left tray 6 descends and is returned to the home position; 3), urceolus 14 is placed on the right carriage 12, and fix urceolus 14 with urceolus alignment pin 10; 4), use draws outer cartridge 13 with urceolus 14 opened with certain angle; 5), whole moving right along upper rail 2 directions transplant the left side folder and embrace 3, transplant the right side folder and embrace 8 and inner bag 9, until inner bag 9 enters in the urceolus 14, with chuck positioning disk 7 inner bag 9 that is fixedly clamped; 6), unclamp and draw outer cartridge 13, make urceolus 14 be returned to original state, tightly embrace inner bag 9; 7), use the left positioner 15 of urceolus, the right positioner 16 of urceolus to fix urceolus 14; 8), compress urceolus 14 with rear hold-down mechanism 17, lower hold-down mechanism 18, front hold-down mechanism 19 respectively, urceolus 14 and inner bag 9 are fully fitted; 9), at the some points of urceolus 14 outer surface lap-joints spot welding; 10), unclamp rear hold-down mechanism 17, lower hold-down mechanism 18, front hold-down mechanism 19, unclamp again left side folder embrace 3 with transplant the right side folder and embrace 8; 11), the sub-assembly equipment of overturning out after inner bag 9 and urceolus 14 assembled, enter next procedure; 12), integral body is moved to the left and transplants the left side folder and embrace 3 and transplant the right side folder and embrace 8, gets back to initial position.During implementation, by inner bag 9 being moved in the urceolus 14 that opens, with compression, detent mechanism urceolus 14 is clamped again, allow it be fitted on the inner bag 9, and fix by the mode of spot welding; During spot welding, urceolus 14 surperficial lap-joints can adjust the solder joint number according to the length of product.Adopt this kind method of work product quality to be guaranteed, production efficiency also is improved.
Claims (1)
1. the inner bag chuck assembly technology of a strap clamp shell type heat exchange structure solar water container is characterized in that procedure of processing is as follows:
1), inner bag (9) is ploughed under on the left tray (6) by streamline, left tray (6) hoists, with inner bag (9) jacking to certain altitude;
2) move, respectively the transplanting left side folder armful (3) that is arranged on the upper rail (2) and embrace (8) with transplanting right side folder, thus clamping inner bag (9), and left tray (6) descends and is returned to the home position;
3), urceolus (14) is placed on the right carriage (12), and fix urceolus (14) with urceolus alignment pin (10);
4), use draws outer cartridge (13) with urceolus (14) opened with certain angle;
5), whole moving right along upper rail (2) direction transplant the left side folder and embrace (3), transplant the right side folder and embrace (8) and an inner bag (9), until inner bag (9) enters in the urceolus (14), with chuck positioning disk (7) inner bag (9) that is fixedly clamped;
6), unclamp and draw outer cartridge (13), make urceolus (14) be returned to original state, tightly embrace inner bag (9);
7), use the left positioner of urceolus (15), the right positioner of urceolus (16) to fix urceolus (14);
8) use, respectively rear hold-down mechanism (17), lower hold-down mechanism (18), front hold-down mechanism (19) to compress urceolus (14), urceolus (14) and inner bag (9) are fully fitted;
9), at the some points of urceolus (14) outer surface lap-joint spot welding;
10), unclamp rear hold-down mechanism (17), lower hold-down mechanism (18), front hold-down mechanism (19), unclamp again left side folder and embrace (3) and transplant the right side folder and embrace (8);
11), the sub-assembly equipment of overturning out after inner bag (9) and urceolus (14) assembled, enter next procedure;
12), integral body is moved to the left and transplants the left side folder and embrace (3) and transplant right side folder armful (8), gets back to initial position.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN2012105314735A CN103042324A (en) | 2012-12-12 | 2012-12-12 | Inner container clamp sleeve assembling process for solar water tank with clamp sleeve type heat exchange structure |
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| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN2012105314735A CN103042324A (en) | 2012-12-12 | 2012-12-12 | Inner container clamp sleeve assembling process for solar water tank with clamp sleeve type heat exchange structure |
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| CN103042324A true CN103042324A (en) | 2013-04-17 |
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| Application Number | Title | Priority Date | Filing Date |
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| CN2012105314735A Pending CN103042324A (en) | 2012-12-12 | 2012-12-12 | Inner container clamp sleeve assembling process for solar water tank with clamp sleeve type heat exchange structure |
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Cited By (3)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN104785967A (en) * | 2015-04-20 | 2015-07-22 | 骏马石油装备制造有限公司 | Steam-injection boiler unit transmission section box body prefabricating work station and machining technology thereof |
| CN109732260A (en) * | 2019-03-13 | 2019-05-10 | 佛山市诺尔贝机器人技术有限公司 | A kind of welding clamping device for flue production line |
| CN110549022A (en) * | 2019-09-17 | 2019-12-10 | 浙江飞剑工贸有限公司 | Manufacturing process of double-layer special-shaped flat kettle |
Citations (5)
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|---|---|---|---|---|
| JPH09182990A (en) * | 1995-12-28 | 1997-07-15 | Mitsubishi Materials Corp | Device for inserting partition of pressure container and its welding device |
| CN101073883A (en) * | 2006-05-18 | 2007-11-21 | 关玉杰 | Opening sleam for automatically aligning cantilever cylindrical workpiece and releaser |
| US20100325889A1 (en) * | 2009-06-24 | 2010-12-30 | David Buttress | Apparatus and method for joining solar receiver tubes |
| CN101947710A (en) * | 2010-08-05 | 2011-01-19 | 江苏贝德莱特太阳能科技有限公司 | Rotatable frame used for welding planar solar collector tube component |
| CN102848111A (en) * | 2012-08-03 | 2013-01-02 | 江苏迈能高科技有限公司 | Jacket assembly device with jacket type heat exchanging structure solar water tank liner |
-
2012
- 2012-12-12 CN CN2012105314735A patent/CN103042324A/en active Pending
Patent Citations (5)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| JPH09182990A (en) * | 1995-12-28 | 1997-07-15 | Mitsubishi Materials Corp | Device for inserting partition of pressure container and its welding device |
| CN101073883A (en) * | 2006-05-18 | 2007-11-21 | 关玉杰 | Opening sleam for automatically aligning cantilever cylindrical workpiece and releaser |
| US20100325889A1 (en) * | 2009-06-24 | 2010-12-30 | David Buttress | Apparatus and method for joining solar receiver tubes |
| CN101947710A (en) * | 2010-08-05 | 2011-01-19 | 江苏贝德莱特太阳能科技有限公司 | Rotatable frame used for welding planar solar collector tube component |
| CN102848111A (en) * | 2012-08-03 | 2013-01-02 | 江苏迈能高科技有限公司 | Jacket assembly device with jacket type heat exchanging structure solar water tank liner |
Cited By (4)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN104785967A (en) * | 2015-04-20 | 2015-07-22 | 骏马石油装备制造有限公司 | Steam-injection boiler unit transmission section box body prefabricating work station and machining technology thereof |
| CN109732260A (en) * | 2019-03-13 | 2019-05-10 | 佛山市诺尔贝机器人技术有限公司 | A kind of welding clamping device for flue production line |
| CN109732260B (en) * | 2019-03-13 | 2020-11-17 | 佛山市诺尔贝机器人技术有限公司 | Welding clamping device for furnace pipe production line |
| CN110549022A (en) * | 2019-09-17 | 2019-12-10 | 浙江飞剑工贸有限公司 | Manufacturing process of double-layer special-shaped flat kettle |
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Application publication date: 20130417 |