CN103029758A - Front wall assembly of light truck cab - Google Patents

Front wall assembly of light truck cab Download PDF

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Publication number
CN103029758A
CN103029758A CN2013100251908A CN201310025190A CN103029758A CN 103029758 A CN103029758 A CN 103029758A CN 2013100251908 A CN2013100251908 A CN 2013100251908A CN 201310025190 A CN201310025190 A CN 201310025190A CN 103029758 A CN103029758 A CN 103029758A
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front wall
assembly
panel
outside plate
cab
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CN103029758B (en
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黄杰
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Anhui Jianghuai Automobile Group Corp
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Anhui Jianghuai Automobile Group Corp
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Abstract

本发明涉及一种轻型卡车驾驶室前围总成,包括有前围外板,固定于前围外板的左侧板上支架,固定于前围外板的右侧板上支架及固定于前围外板内侧的充当骨架的前围加强板总成;所述前围外板同前围加强板之间设置有间隙。通过前围内板总成的横梁和框架式结构的设计,焊接后形成有效的腔体结构,并涂有膨胀胶,在正面碰撞时吸收撞击能量,减小前围的溃缩变形,保护乘员不受伤害。

Figure 201310025190

The invention relates to a front wall assembly of a cab of a light truck, which includes a front wall outer panel, a bracket fixed on the left side panel of the front panel outer panel, a bracket fixed on the right side panel of the front panel outer panel, and a bracket fixed on the front panel The front wall reinforcement panel assembly inside the wall outer panel acts as a skeleton; there is a gap between the front wall outer panel and the front wall reinforcement panel. Through the design of the crossbeam and frame structure of the front wall inner panel assembly, an effective cavity structure is formed after welding, and the expansion glue is coated to absorb the impact energy during a frontal collision, reduce the collapse and deformation of the front wall, and protect the occupants unharmed.

Figure 201310025190

Description

一种轻型卡车驾驶室前围总成A light truck cab front wall assembly

技术领域technical field

本发明属于汽车技术领域,具体涉及一种轻型卡车驾驶室前围总成。The invention belongs to the technical field of automobiles, and in particular relates to a front wall assembly of a cab of a light truck.

背景技术Background technique

前围总成是驾驶室一个重要的组成部分,主要起到确保车身扭转刚度,提高碰撞安全性,并控制驾驶室前围在碰撞后的向后位移量的作用。前围总成的结构设计在满足附件安装功能要求的基础上,还应提高工艺性,使其在生产线上具有良好的焊接性能;前围外板应具有足够的刚度和强度,以保障乘员的安全。目前轻卡驾驶室前围结构比较单一,强度偏弱,无法满足商用车乘员保护相关法规,抗凹性及刚度也不能满足要求。The front wall assembly is an important part of the cab, mainly to ensure the torsional rigidity of the body, improve the collision safety, and control the rearward displacement of the front wall of the cab after a collision. The structural design of the front wall assembly should not only meet the functional requirements for the installation of accessories, but also improve the manufacturability so that it has good welding performance on the production line; Safety. At present, the structure of the front wall of the light truck cab is relatively simple, and its strength is relatively weak, which cannot meet the relevant regulations on the protection of commercial vehicle occupants, and the anti-dent and rigidity cannot meet the requirements.

发明内容Contents of the invention

本发明的目的是提供一种轻型卡车驾驶室前围总成技术方案,通过本技术方案,解决现有轻型卡车驾驶室前围总成刚度和强度偏弱,正面碰撞发生后无法保证乘员有足够生存空间的问题。The purpose of the present invention is to provide a light truck cab cowl assembly technical solution. Through this technical solution, the rigidity and strength of the existing light truck cab cowl assembly are weak, and it is impossible to ensure that the occupants have enough space after a frontal collision. The problem of living space.

本发明是通过以下技术方案实现的:The present invention is achieved through the following technical solutions:

一种轻型卡车驾驶室前围总成,包括有前围外板,固定于前围外板的左侧板上支架,固定于前围外板的右侧板上支架及固定于前围外板内侧的充当骨架的前围加强板总成;所述前围外板同前围加强板之间设置有间隙。A light-duty truck cab front wall assembly, comprising a front wall outer panel, a bracket fixed on the left side panel of the front panel outer panel, a bracket fixed on the right side panel of the front panel outer panel, and a bracket fixed on the front panel outer panel The front wall reinforcement panel assembly on the inner side acts as a skeleton; a gap is provided between the front wall outer panel and the front wall reinforcement panel.

所述前围外板的外表面向外凸出。The outer surface of the dash outer panel protrudes outward.

所述前围加强板总成由前围上加强板总成、前围内板总成、前围中加强板及前围侧加强板固定连接组成;其中前围上加强板总成与前围外板上端固定连接,下端同前围内板总成的上端固定连接;前围内板总成同时固定连接前围中加强板和前围侧加强板的上端;前围中加强板和前围侧加强板的下端固定连接前围外板下端并同时与地板焊接。The cowl reinforcement plate assembly is composed of a cowl upper reinforcement plate assembly, a cowl inner panel assembly, a cowl middle reinforcement plate and a cowl side reinforcement plate; The upper end of the outer panel is fixedly connected, and the lower end is fixedly connected with the upper end of the dash inner panel assembly; the dash inner panel assembly is also fixedly connected to the upper end of the dash center reinforcement board and the dash side reinforcement board; The lower end of the side reinforcing plate is fixedly connected to the lower end of the dash outer panel and welded to the floor at the same time.

所述前围外板内表面、前围上加强板总成内表面及前围内板总成上部分的内表面共同围成一上空腔结构;前围外板内表面和前围内板总成下部分的内表面共同围成一下空腔结构。The inner surface of the dash outer panel, the inner surface of the upper dash reinforcement panel assembly and the inner surface of the upper part of the dash inner panel assembly together form an upper cavity structure; the inner surface of the dash outer panel and the dash inner panel assembly The inner surfaces of the lower parts jointly enclose the lower cavity structure.

所述前围外板同前围加强板之间的间隙为3-5mm。The gap between the front wall outer panel and the front wall reinforcing plate is 3-5mm.

所述间隙中填充有减震胶。The gap is filled with shock-absorbing glue.

本发明同现有技术相比的有益效果为:The beneficial effect of the present invention compared with prior art is:

1、对现有轻卡驾驶室前围总成结构进行了针对性的改进,有效提高了其刚度及强度,碰撞安全性能得到提升。1. The structure of the front wall assembly of the existing light truck cab has been improved in a targeted manner, its stiffness and strength have been effectively improved, and the collision safety performance has been improved.

2、通过本发明的技术方案形成了两个明显的空腔结构,提高了整个前围总成的强度,保证在正面碰撞时充分吸收撞击能量,减小前围的溃缩变形。2. Two obvious cavity structures are formed through the technical solution of the present invention, which improves the strength of the entire cowl assembly, ensures full absorption of impact energy during a frontal collision, and reduces the collapse and deformation of the cowl.

附图说明Description of drawings

图1为本发明前围总成结构主视图,Fig. 1 is a front view of the structure of the cowl assembly of the present invention,

图2为本发明前围总成结构后视图,Fig. 2 is a rear view of the cowl assembly structure of the present invention,

图3为前围加强板总成结构示意图,Figure 3 is a schematic diagram of the structure of the front wall reinforcement plate assembly,

图4为图2的A-A剖视图。FIG. 4 is a cross-sectional view along line A-A of FIG. 2 .

具体实施方式Detailed ways

以下通过实施例来详细说明本发明的技术方案,应当理解的是,以下实施例仅能解释为是对本发明技术方案的解释和说明而不能解释为是对本发明技术方案的限制。The technical solutions of the present invention are described in detail below through examples. It should be understood that the following examples can only be interpreted as explanations and descriptions of the technical solutions of the present invention and cannot be interpreted as limitations on the technical solutions of the present invention.

在本发明中所述的内侧和外侧为相对概念,符合本领域技术人员的通常理解;所述的左侧和右侧是指以面对前围外板主视图时的左侧和右侧;所述上下为相对概念,在本发明中仅用来描述本发明的技术方案。The inner side and the outer side mentioned in the present invention are relative concepts, which conform to the common understanding of those skilled in the art; the left side and the right side refer to the left side and the right side when facing the front view of the dash outer panel; The above and below are relative concepts, which are only used to describe the technical solution of the present invention.

参见图1、图2,一种轻型卡车驾驶室前围总成,包括外表面向外凸出的前围外板1、固定于前围外板的左侧板上支架2,固定于前围外板的右侧板上支架3和前围加强板总成4四个部分,由各个组成部分在焊夹具上拼焊而成。所述前围总成为框架式的结构,前围加强板总成4充当一个骨架,前围外板1覆盖在前围加强板总成4的外表面,两者之间间隙为3mm,涂有减震胶,其膨胀后前围总成整体形成一个具有抗凹、抗振动、抗撞击的空间结构。Referring to Fig. 1 and Fig. 2, a front wall assembly of a cab of a light truck includes a front wall outer panel 1 protruding outward from the outer surface, a bracket 2 on the left side plate fixed on the front wall outer panel, and fixed on the front wall outer panel. The four parts of the bracket 3 on the right side of the plate and the front wall reinforcement plate assembly 4 are formed by tailor welding of each component on the welding fixture. The cowl assembly is a frame structure, the cowl stiffener assembly 4 acts as a skeleton, the dash outer panel 1 covers the outer surface of the cowl stiffener assembly 4, the gap between the two is 3 mm, and the coat is coated with Shock-absorbing rubber, after the expansion, the front wall assembly forms a space structure with anti-dent, anti-vibration and anti-impact.

参见图3,前围加强板总成4由前围上加强板总成5与前围内板总成6、前围中加强板7、前围侧加强板8焊接形成。其中前围上加强板总成与前围外板上端固定连接,下端同前围内板总成的上端固定连接;前围内板总成同时固定连接前围中加强板和前围侧加强板的上端;前围中加强板和前围侧加强板的下端固定连接前围外板下端并同时与地板焊接,也可分散传导碰撞时的撞击能量。Referring to FIG. 3 , the dash reinforcement panel assembly 4 is formed by welding the dash upper reinforcement panel assembly 5 , the dash inner panel assembly 6 , the dash middle reinforcement panel 7 , and the dash side reinforcement panel 8 . Among them, the dash upper reinforcing plate assembly is fixedly connected with the upper end of the dash outer panel, and the lower end is fixedly connected with the upper end of the dash inner panel assembly; the dash inner panel assembly is also fixedly connected with the dash middle stiffening plate and the dash side stiffening plate The upper end of the front wall reinforcement plate and the lower end of the front wall side reinforcement plate are fixedly connected to the lower end of the front wall outer panel and welded to the floor at the same time, which can also disperse and conduct the impact energy during the collision.

参见图4,前围总成截面图,前围外板内表面、前围上加强板总成内表面及前围内板总成上部分的内表面共同围成一上空腔结构10;前围外板内表面和前围内板总成下部分的内表面共同围成一下空腔结构11;上空腔结构与下空腔结构通过前围加强板总成与前围外板之间的空隙相通,上空腔结构10的宽度和下空腔结构的宽度均远大于空隙的间隙。通过上述结构设计形成了两个明显的空腔结构,提高了整个前围总成的强度,保证在正面碰撞时充分吸收撞击能量,减小前围的溃缩变形。Referring to Fig. 4, the sectional view of the front wall assembly, the inner surface of the front wall outer panel, the inner surface of the front wall upper reinforcing plate assembly and the inner surface of the upper part of the front wall inner panel assembly together form an upper cavity structure 10; the front wall The inner surface of the outer panel and the inner surface of the lower part of the dash inner panel assembly together form a lower cavity structure 11; the upper cavity structure and the lower cavity structure communicate through the gap between the dash reinforcement panel assembly and the dash outer panel , the width of the upper cavity structure 10 and the width of the lower cavity structure are much larger than the gap of the void. Through the above structural design, two obvious cavity structures are formed, which improves the strength of the entire front wall assembly, ensures full absorption of impact energy during a frontal collision, and reduces the collapse and deformation of the front wall.

尽管已经示出和描述了本发明的实施例,对于本领域的普通技术人员而言,可以理解在不脱离本发明的原理和精神的情况下可以对这些实施例进行多种变化、修改、替换和变型,本发明的范围由所附权利要求及其等同限定。Although the embodiments of the present invention have been shown and described, those skilled in the art can understand that various changes, modifications and substitutions can be made to these embodiments without departing from the principle and spirit of the present invention. and modifications, the scope of the invention is defined by the appended claims and their equivalents.

Claims (7)

1. cab of light truck front wall assembly, it is characterized in that: include the front wall outside plate, be fixed in the left side board upper bracket of front wall outside plate, be fixed in the right side board upper bracket of front wall outside plate and be fixed in the front wall brace panel assembly that serves as skeleton of front wall outside plate inboard; Described front wall outside plate is with being provided with the gap between the front wall brace panel.
2. cab of light truck front wall assembly according to claim 1, it is characterized in that: the outside face of described front wall outside plate is outwardly.
3. cab of light truck front wall assembly according to claim 1, it is characterized in that: described front wall brace panel assembly is composed of a fixed connection by brace panel and front wall side brace panel in front wall upper reinforcing plate assembly, front wall inner panel assembly, the front wall; Wherein front wall upper reinforcing plate assembly is captiveed joint with front wall outside plate upper end, and the lower end is with the upper end captive joint of front wall inner panel assembly; The upper end of brace panel and front wall side brace panel in the front wall inner panel assembly while captive joint front wall; Brace panel is captiveed joint front wall outside plate lower end and captiveing joint with the floor simultaneously in the front wall with the lower end of front wall side brace panel.
4. cab of light truck front wall assembly according to claim 3 is characterized in that: the inside face of part surrounds a upper plenum structure jointly on described front wall outside plate inside face, front wall upper reinforcing plate assembly inside face and the front wall inner panel assembly; The inside face of part surrounds cavity structure jointly under front wall outside plate inside face and the front wall inner panel assembly.
5. according to claim 1 or 3 described cab of light truck front wall assemblies, it is characterized in that: described front wall outside plate is 3-5mm with the gap between the front wall brace panel.
6. cab of light truck front wall assembly according to claim 1 is characterized in that: be filled with damping rubber in the described gap.
7. it is characterized in that according to claim 1 or 3 described cab of light truck front wall assemblies: describedly be fixedly connected as welding.
CN201310025190.8A 2013-01-23 2013-01-23 A kind of cab of light truck front wall assembly Expired - Fee Related CN103029758B (en)

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Cited By (3)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN109606474A (en) * 2018-12-26 2019-04-12 江铃重型汽车有限公司 Heavy truck and its front wall assembly
CN115107886A (en) * 2022-07-29 2022-09-27 东风商用车有限公司 Enclose structure and commercial car before commercial car
CN116873051A (en) * 2023-08-05 2023-10-13 扬州丰源车身制造有限公司 A cab front wall assembly with good impact resistance effect

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JPH09240509A (en) * 1996-03-12 1997-09-16 Daihatsu Motor Co Ltd Attaching structure of air duct on vehicle
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CN202272066U (en) * 2011-10-28 2012-06-13 安徽江淮汽车股份有限公司 Outer plate assembly of front bumper of light truck
CN202641877U (en) * 2012-07-17 2013-01-02 重庆长安跨越车辆有限公司 Mini-truck front wall
CN203126992U (en) * 2013-01-23 2013-08-14 安徽江淮汽车股份有限公司 Light truck driving cab front wall assembly

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JPH0345379U (en) * 1989-09-12 1991-04-26
JPH09240509A (en) * 1996-03-12 1997-09-16 Daihatsu Motor Co Ltd Attaching structure of air duct on vehicle
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JPH1159492A (en) * 1997-08-18 1999-03-02 Toyota Auto Body Co Ltd Front body structure of cab-over type vehicle
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Cited By (4)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN109606474A (en) * 2018-12-26 2019-04-12 江铃重型汽车有限公司 Heavy truck and its front wall assembly
CN115107886A (en) * 2022-07-29 2022-09-27 东风商用车有限公司 Enclose structure and commercial car before commercial car
CN115107886B (en) * 2022-07-29 2023-05-30 东风商用车有限公司 Front wall structure of commercial vehicle and commercial vehicle
CN116873051A (en) * 2023-08-05 2023-10-13 扬州丰源车身制造有限公司 A cab front wall assembly with good impact resistance effect

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