CN103029034A - Electromagnetic wire die R angle processing method and dedicated R angle former - Google Patents
Electromagnetic wire die R angle processing method and dedicated R angle former Download PDFInfo
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- CN103029034A CN103029034A CN2012105220850A CN201210522085A CN103029034A CN 103029034 A CN103029034 A CN 103029034A CN 2012105220850 A CN2012105220850 A CN 2012105220850A CN 201210522085 A CN201210522085 A CN 201210522085A CN 103029034 A CN103029034 A CN 103029034A
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Abstract
The invention relates to an electromagnetic wire die R angle processing method and a dedicated R angle former, and belongs to the technical field of the electromagnetic wire production. The invention has the technical scheme that the electromagnetic wire die consists of a first die surface and a second die surface, wherein the first die surface and the second die surface are arranged in pair; multiple pairs of first surface R angle forming parts and second surface R angle forming parts are arranged on the R angle former; according to the parameters of various R angles, R angle forming parts with different parameters are correspondingly arranged; and the first surface R angle forming part of each type of parameter is matched with the second surface R angle forming part matched with the first surface R angle forming part to finish the processing of one whole piece of electromagnetic wire die. The R angle former disclosed by the invention is a novel, convenient, simple and environment-friendly tool. According to the R angle former processing method, the traditional mode that the die R angle is processed by experiences is changed, the R angle can be successfully grinded by the forming principle, the processing precision is improved, the labor force is lowered, and the processing efficiency is improved.
Description
Technical field
The present invention relates to a kind of electromagnetic wire mould R angle processing method and special-purpose R angle former, belong to the electromagnetic wire production technical field.
Background technology
Along with the continuous progress of Transformer Manufacturing Technology, electromagnetic wire product type kind is more and more, and more and more stricter to the requirement at conductor R angle, R angle kind also is on the increase.Meanwhile special-shaped conductor also continues to bring out in the demand according to the client, and the testing instruments at R angle are also being constantly updated.At present, more and more less to the requirement of mould R angular displacement amount, precision is more and more higher.During traditional Mold Making, the making at R angle is finished by craft fully, and measuring then is touch by eyes range estimation and hand, and parameter error that might the R angle just becomes very large, is difficult to reach the standard of mould use.
Summary of the invention
The object of the invention provides a kind of electromagnetic wire mould R angle processing method and special-purpose R angle former, utilize the principle of moulding directly the R angle to be ground successfully, improved machining accuracy, reduced labour intensity, also improve working (machining) efficiency, solved the problems referred to above that exist in the background technology.
Technical scheme of the present invention is:
The special-purpose R of a kind of electromagnetic wire Mould Machining angle former, the electromagnetic wire mould is made of two die face A, B, occurs in pairs; Spread configuration is many to A face R angle moulding section and B face R angle moulding section on the former of R angle, R angle moulding section according to the parameter relative set different parameters at multiple R angle, the B face R angle moulding section of the A face R angle moulding section of every kind of parameter and its coupling matches, and finishes the processing of a monoblock electromagnetic wire mould.
The material of R angle former is hard alloy steel, and its hardness is carried out manual grinding greater than the grinding rod of No. 45 steel to grinding rod.
The electromagnetic wire mould is made of two die face A, B, comprise two kinds of situations: a kind of is that the electromagnetic wire mould is made of two plane mould face A, B, another kind of situation is that the electromagnetic wire mould is made of two on-plane surface die face A, B, described on-plane surface die face is step-like, may also be referred to as special-shaped A face, special-shaped B face.
A kind of electromagnetic wire mould R angle processing method, the electromagnetic wire mould is made of two die face A, B, occur in pairs, use special-purpose R angle, electromagnetic wire mould R angle former, spread configuration is many to A face R angle moulding section and B face R angle moulding section on this R angle former, according to the R angle moulding section of the parameter relative set different parameters at multiple R angle, the B face R angle moulding section of the A face R angle moulding section of every kind of parameter and its coupling matches, and finishes the processing of a monoblock electromagnetic wire mould; Concrete steps are as follows: the material of R angle former is hard alloy steel, and its hardness is carried out manual grinding greater than the grinding rod of No. 45 steel to grinding rod; Distinguish A face, the B face of grinding rod with respect to mould A face, B face, utilize the A face R angle moulding section of R angle former that the A face of grinding rod is processed, utilize the B face R angle moulding section of this invention that the B face of grinding rod is processed, then use A, the B face of the corresponding grinding mould of grinding rod after processing, the R angle self-assembling formation of mould.
Good effect of the present invention: R of the present invention angle former is a kind of instrument of novel, convenient, simple and easy, environmental protection.Use the processing method of R angle former to change the mode of in the past leaning on experience processing mold R angle, utilize the principle of moulding directly the R angle to be ground successfully, improved machining accuracy, reduced the labour, also improved working (machining) efficiency.
Description of drawings
Fig. 1 is the 3-D view of embodiment of the invention electromagnetic wire section;
Fig. 2 is embodiment of the invention R angle former 3-D view;
Fig. 3 is embodiment of the invention R angle former schematic diagram;
Fig. 4 is Fig. 3 schematic top plan view;
Among the figure: A face 1, B face 2, R angle 3, R angle former 4, A face R angle moulding section 5, B face R angle moulding section 6, special-shaped A face 7, special-shaped B face 8.
The specific embodiment
Below in conjunction with accompanying drawing, the invention will be further described by embodiment.
The special-purpose R of a kind of electromagnetic wire Mould Machining angle former, the electromagnetic wire mould is made of two die face A, B, occurs in pairs; Spread configuration is many to A face R angle moulding section and B face R angle moulding section on the former of R angle, R angle moulding section according to the parameter relative set different parameters at multiple R angle, the B face R angle moulding section of the A face R angle moulding section of every kind of parameter and its coupling matches, and finishes the processing of a monoblock electromagnetic wire mould.
The material of R angle former is hard alloy steel, and its hardness is carried out manual grinding greater than the grinding rod of No. 45 steel to grinding rod.
The electromagnetic wire mould is made of two die face A, B, comprise two kinds of situations: a kind of is that the electromagnetic wire mould is made of two plane mould face A, B, another kind of situation is that the electromagnetic wire mould is made of two on-plane surface die face A, B, described on-plane surface die face is step-like, may also be referred to as special-shaped A face, special-shaped B face.
A kind of electromagnetic wire mould R angle processing method, the electromagnetic wire mould is made of two die face A, B, occur in pairs, use special-purpose R angle, electromagnetic wire mould R angle former, spread configuration is many to A face R angle moulding section and B face R angle moulding section on this R angle former, according to the R angle moulding section of the parameter relative set different parameters at multiple R angle, the B face R angle moulding section of the A face R angle moulding section of every kind of parameter and its coupling matches, and finishes the processing of a monoblock electromagnetic wire mould; Concrete steps are as follows: the material of R angle former is hard alloy steel, and its hardness is carried out manual grinding greater than the grinding rod of No. 45 steel to grinding rod; Distinguish A face, the B face of grinding rod with respect to mould A face, B face, utilize the A face R angle moulding section of R angle former that the A face of grinding rod is processed, utilize the B face R angle moulding section of this invention that the B face of grinding rod is processed, then use A, the B face of the corresponding grinding mould of grinding rod after processing, the R angle self-assembling formation of mould.
In the present embodiment, in order to satisfy the R angle of different parameters, the R angle of five kinds of parameters all has been produced in the R angle former 4 simultaneously.From the left side, the B face R angle moulding section on the A face R angle moulding section of every kind of parameter and its right side matches, and finishes the processing of a monoblock mould.In the present embodiment, form altogether four kinds of parameter common R angles and a kind of special-shaped moulding.
Claims (4)
1. the special-purpose R of electromagnetic wire Mould Machining angle former, the electromagnetic wire mould is made of two die face A, B, occurs in pairs; It is characterized in that: spread configuration is many to A face R angle moulding section and B face R angle moulding section on the former of R angle, R angle moulding section according to the parameter relative set different parameters at multiple R angle, the B face R angle moulding section of the A face R angle moulding section of every kind of parameter and its coupling matches, and finishes the processing of a monoblock electromagnetic wire mould.
2. the special-purpose R of a kind of electromagnetic wire Mould Machining according to claim 1 angle former, it is characterized in that: the material of R angle former is hard alloy steel, its hardness is carried out manual grinding greater than the grinding rod of No. 45 steel to grinding rod.
According to claim 1 and 2 the special-purpose R of a kind of electromagnetic wire Mould Machining angle former, it is characterized in that: the electromagnetic wire mould is made of two die face A, B, comprise two kinds of situations: a kind of is that the electromagnetic wire mould is made of two plane mould face A, B, another kind of situation is that the electromagnetic wire mould is made of two on-plane surface die face A, B, and described on-plane surface die face is step-like.
4. electromagnetic wire mould R angle processing method, it is characterized in that: the electromagnetic wire mould is made of two die face A, B, occur in pairs, use special-purpose R angle, electromagnetic wire mould R angle former, spread configuration is many to A face R angle moulding section and B face R angle moulding section on this R angle former, according to the R angle moulding section of the parameter relative set different parameters at multiple R angle, the B face R angle moulding section of the A face R angle moulding section of every kind of parameter and its coupling matches, and finishes the processing of a monoblock electromagnetic wire mould; Concrete steps are as follows: the material of R angle former is hard alloy steel, and its hardness is carried out manual grinding greater than the grinding rod of No. 45 steel to grinding rod; Distinguish A face, the B face of grinding rod with respect to mould A face, B face, utilize the A face R angle moulding section of R angle former that the A face of grinding rod is processed, utilize the B face R angle moulding section of this invention that the B face of grinding rod is processed, then use A, the B face of the corresponding grinding mould of grinding rod after processing, the R angle self-assembling formation of mould.
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CN2012105220850A CN103029034A (en) | 2012-12-07 | 2012-12-07 | Electromagnetic wire die R angle processing method and dedicated R angle former |
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CN2012105220850A CN103029034A (en) | 2012-12-07 | 2012-12-07 | Electromagnetic wire die R angle processing method and dedicated R angle former |
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Citations (7)
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US6404092B1 (en) * | 1998-04-18 | 2002-06-11 | Abb Research Ltd. | Winding bar for the high-voltage winding of an electric machine, and a method for producing such a winding bar |
US20070135025A1 (en) * | 2005-12-12 | 2007-06-14 | Nelson Precision Casting Co., Ltd. | Surface treating method for golf club head |
JP2008290108A (en) * | 2007-05-24 | 2008-12-04 | Sumitomo Electric Ind Ltd | Die for working electric wire and deformed electric wire |
CN101630544A (en) * | 2009-08-20 | 2010-01-20 | 天津经纬电材股份有限公司 | Method for manufacturing enameled rectangular copper wire for wind driven generator by die method and device thereof |
CN202366972U (en) * | 2011-11-10 | 2012-08-08 | 天长市天屹模具科技发展有限公司 | Compression angle processing device of wire-drawing die |
CN202443784U (en) * | 2011-12-27 | 2012-09-19 | 合肥星辰电线电缆股份有限公司 | Enamelled rectangular wire |
CN202922364U (en) * | 2012-12-07 | 2013-05-08 | 保定天威集团有限公司 | R-angle former for machining electromagnetic wire mould |
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2012
- 2012-12-07 CN CN2012105220850A patent/CN103029034A/en active Pending
Patent Citations (7)
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US6404092B1 (en) * | 1998-04-18 | 2002-06-11 | Abb Research Ltd. | Winding bar for the high-voltage winding of an electric machine, and a method for producing such a winding bar |
US20070135025A1 (en) * | 2005-12-12 | 2007-06-14 | Nelson Precision Casting Co., Ltd. | Surface treating method for golf club head |
JP2008290108A (en) * | 2007-05-24 | 2008-12-04 | Sumitomo Electric Ind Ltd | Die for working electric wire and deformed electric wire |
CN101630544A (en) * | 2009-08-20 | 2010-01-20 | 天津经纬电材股份有限公司 | Method for manufacturing enameled rectangular copper wire for wind driven generator by die method and device thereof |
CN202366972U (en) * | 2011-11-10 | 2012-08-08 | 天长市天屹模具科技发展有限公司 | Compression angle processing device of wire-drawing die |
CN202443784U (en) * | 2011-12-27 | 2012-09-19 | 合肥星辰电线电缆股份有限公司 | Enamelled rectangular wire |
CN202922364U (en) * | 2012-12-07 | 2013-05-08 | 保定天威集团有限公司 | R-angle former for machining electromagnetic wire mould |
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吕世梅等: "车削曲柄臂侧面圆角刀具的改进", 《机械工人.冷加工》 * |
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