CN204711706U - The ultrasonic deburring equipment of soft magnetic ferrite - Google Patents
The ultrasonic deburring equipment of soft magnetic ferrite Download PDFInfo
- Publication number
- CN204711706U CN204711706U CN201520331705.1U CN201520331705U CN204711706U CN 204711706 U CN204711706 U CN 204711706U CN 201520331705 U CN201520331705 U CN 201520331705U CN 204711706 U CN204711706 U CN 204711706U
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- China
- Prior art keywords
- soft magnetic
- magnetic ferrite
- connecting gear
- pinhole cameras
- focused transducer
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Abstract
The utility model relates to the ultrasonic deburring equipment of a kind of soft magnetic ferrite.The utility model comprises computer, signal generator, power amplifier, three-dimensional precise motion platform, connecting gear, focused transducer and pinhole cameras.Three-dimensional precise motion platform is arranged on by connecting gear, be controlled by computer, described connecting gear is for placing pending soft magnetic ferrite, three-dimensional precise motion platform is provided with focused transducer and pinhole cameras, described focused transducer is for processing pending soft magnetic ferrite, pinhole cameras is for gathering pending soft magnetic ferrite image, pinhole cameras is connected with described computer input end signal, signal generator is connected with described computer export end signal by USB port, the pulse signal that signal generator exports is focused transducer after power amplifier amplifies.The utility model automaticity is high, can automatically identify, the pending target of registration, and production efficiency is improved greatly.
Description
Technical field
The utility model relates to a kind of ultrasound processing equipment, is specifically related to the ultrasonic deburring equipment of a kind of soft magnetic ferrite.
Background technology
There is under soft magnetic ferrite high frequency high magnetic permeability, high resistivity, low-loss, and batch production easily, stable performance, machining property be high, and mould can be utilized to make the features such as the magnetic core of various shape.Therefore the aspects such as communication, sensing, audio and video equipment, Switching Power Supply and magnetic head industry are applied to rapidly.In recent years, the output of the soft magnetic ferrite of China has had and has significantly increased.By 2010, the output of China's soft magnetic ferrite exceeded 300,000 tons, accounts for 60% of Gross World Product.Our province is one of domestic most important soft magnetic ferrite production base, the good reputation that Dongyang, Zhejiang have " Chinese magnetic all ".In China, although the preparation total amount of soft magnetic ferrite ranks first in the world, great majority belong to low-level preparation.Due to the restriction of stamping technique, the epilation thorn that moves back produced in magnetic ferrite magnetic core process affects its serviceability.Such as: the jagged magnetic core of the band in transformer damages increase by 20 ~ 90% than the whirlpool of the magnetic core of deburring, and increases with the increase of frequency; Burr in assembling process had both affected the size of endoporus in magnetic core firing process, can cause conductive line surfaces premature abrasion again, loop short circuit or magnetic field is damaged, and influential system normally works.
The commercial value of magnetic ferrite magnetic core is subject to magnetic core surface quality, especially the extreme influence of burr height, and carrot-free like product price wants high 2 ~ 3 times.The epilation of moving back that existing process technology adopts grinding technics to remove magnetic core surface is usually stung, and make magnetic core have good dimensional accuracy, performance meets physical characteristic, but due to the impact of magnetic core geometry, cause abrasive material to grind burr, meanwhile, also can damage magnetic core matrix.Or spraying one deck evenly, fine and close, insulation, organic coating attractive in appearance, weaken and the wire on magnetic core surface is worn and torn, prevent premature failure conductive line surfaces insulating barrier, but spraying process improves commercial value, also improve cost, and the magnetic ferrite magnetic core of some specification does not allow to cover magnetic core surface coating; In addition organic coating thickness can be made when magnetic core burr is excessive to be difficult to control, and part quality is difficult to stablize.
Because soft magnetic ferrite belongs to fragile material, the burr size of magnetic core is small and fractions distribution is irregular, bring difficulty to removal burr, and easily damage magnetic core matrix, and process technology relevant at present exists problems, be therefore necessary that developing new processing technology adapts to soft magnetic ferrite growth requirement.
Summary of the invention
The utility model, for the deficiencies in the prior art, provides the ultrasonic deburring equipment of a kind of soft magnetic ferrite.
For overcoming the above problems, the utility model have employed following technological means:
The utility model comprises computer, signal generator, power amplifier, three-dimensional precise motion platform, connecting gear, focused transducer and pinhole cameras.
Described three-dimensional precise motion platform is arranged on by connecting gear, be controlled by computer, described connecting gear is for placing pending soft magnetic ferrite, described three-dimensional precise motion platform is provided with focused transducer and pinhole cameras, described focused transducer is for processing pending soft magnetic ferrite, described pinhole cameras is for gathering pending soft magnetic ferrite image, described pinhole cameras is connected with described computer input end signal, described signal generator is connected with described computer export end signal by USB port, the pulse signal that signal generator exports is focused transducer after power amplifier amplifies.
Furtherly, the motion mode of described three-dimensional precise motion platform is guide rail slide block structure.
Furtherly, described connecting gear comprises bracing frame and is erected at the conveyer belt on bracing frame.
Furtherly, described conveyer belt is by driving stepper motor.
The beneficial effects of the utility model are: the utility model automaticity is high, can automatically identify, the pending target of registration, and production efficiency is improved greatly.
Accompanying drawing explanation
Fig. 1 is the utility model structural representation.
Detailed description of the invention
As shown in Figure 1, the present embodiment comprises computer 1, signal generator 2, power amplifier 3, three-dimensional precise motion platform 4, connecting gear 7, focused transducer 5 and pinhole cameras 6.
Three-dimensional precise motion platform is contained in connecting gear side, it is controlled by computer, described connecting gear is for placing pending soft magnetic ferrite, described three-dimensional precise motion platform is provided with focused transducer and pinhole cameras, described focused transducer is for processing pending soft magnetic ferrite, described pinhole cameras is for gathering pending soft magnetic ferrite image, described pinhole cameras is connected with described computer input end signal, described signal generator is connected with described computer export end signal by USB port, the pulse signal that signal generator exports is focused transducer after power amplifier amplifies.
The motion mode of three-dimensional precise motion platform is wherein guide rail slide block structure.
Connecting gear wherein comprises bracing frame and is erected at the conveyer belt on bracing frame.
Conveyer belt is wherein by driving stepper motor.
In the utility model, ultrasonic wave deburring utilizes ultrasonic wave to produce huge pressure change in media as well exactly, produces various physical chemistry effect, removes workpiece material.Burr generation forced vibration, the stress produced when forced vibration can be allowed in deburring process to have exceeded, and maximum stress burr that burr can bear will rupture.
The course of work of the present embodiment: pinhole cameras gathers the magnetic ferrite magnetic core image on conveyer belt, by usb data line transfer to computer, computer, by image recognition target, carries out path computing, by three-dimensional precise kinematic system, adjustment focused transducer is to target registration, simultaneously by usb trigger signal generator transmitted pulse signal, amplify via power amplifier, finally encourage focused transducer, burr in polishing target, makes it rupture.
Claims (4)
1. the ultrasonic deburring equipment of soft magnetic ferrite, comprises computer, signal generator, power amplifier, three-dimensional precise motion platform, connecting gear, focused transducer and pinhole cameras, it is characterized in that:
Described three-dimensional precise motion platform is arranged on by connecting gear, be controlled by computer, described connecting gear is for placing pending soft magnetic ferrite, described three-dimensional precise motion platform is provided with focused transducer and pinhole cameras, described focused transducer is for processing pending soft magnetic ferrite, described pinhole cameras is for gathering pending soft magnetic ferrite image, described pinhole cameras is connected with described computer input end signal, described signal generator is connected with described computer export end signal by USB port, the pulse signal that signal generator exports is focused transducer after power amplifier amplifies.
2. the ultrasonic deburring equipment of soft magnetic ferrite according to claim 1, is characterized in that: the motion mode of described three-dimensional precise motion platform is guide rail slide block structure.
3. the ultrasonic deburring equipment of soft magnetic ferrite according to claim 1, is characterized in that: described connecting gear comprises bracing frame and is erected at the conveyer belt on bracing frame.
4. the ultrasonic deburring equipment of soft magnetic ferrite according to claim 3, is characterized in that: described conveyer belt is by driving stepper motor.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201520331705.1U CN204711706U (en) | 2015-05-21 | 2015-05-21 | The ultrasonic deburring equipment of soft magnetic ferrite |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201520331705.1U CN204711706U (en) | 2015-05-21 | 2015-05-21 | The ultrasonic deburring equipment of soft magnetic ferrite |
Publications (1)
| Publication Number | Publication Date |
|---|---|
| CN204711706U true CN204711706U (en) | 2015-10-21 |
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ID=54310733
Family Applications (1)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN201520331705.1U Expired - Fee Related CN204711706U (en) | 2015-05-21 | 2015-05-21 | The ultrasonic deburring equipment of soft magnetic ferrite |
Country Status (1)
| Country | Link |
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| CN (1) | CN204711706U (en) |
Cited By (1)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN110102956A (en) * | 2019-04-19 | 2019-08-09 | 云谷（固安）科技有限公司 | A kind of mask plate solder joint removal device and solder joint minimizing technology |
-
2015
- 2015-05-21 CN CN201520331705.1U patent/CN204711706U/en not_active Expired - Fee Related
Cited By (1)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN110102956A (en) * | 2019-04-19 | 2019-08-09 | 云谷（固安）科技有限公司 | A kind of mask plate solder joint removal device and solder joint minimizing technology |
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Legal Events
| Date | Code | Title | Description |
|---|---|---|---|
| C14 | Grant of patent or utility model | ||
| GR01 | Patent grant | ||
| CF01 | Termination of patent right due to non-payment of annual fee | ||
| CF01 | Termination of patent right due to non-payment of annual fee |
Granted publication date: 20151021 Termination date: 20170521 |