CN103028710A - Aluminum alloy ingot hot-top multi-die casting device and insulation structure thereof - Google Patents
Aluminum alloy ingot hot-top multi-die casting device and insulation structure thereof Download PDFInfo
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- CN103028710A CN103028710A CN2012105742723A CN201210574272A CN103028710A CN 103028710 A CN103028710 A CN 103028710A CN 2012105742723 A CN2012105742723 A CN 2012105742723A CN 201210574272 A CN201210574272 A CN 201210574272A CN 103028710 A CN103028710 A CN 103028710A
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- insulation construction
- aluminium alloy
- adapter ring
- graphite annulus
- hot top
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Abstract
The invention discloses an insulation structure of an aluminum alloy ingot hot-top multi-die casting device, which comprises an insulation cap and a transition ring, wherein the transition ring is used for reducing the temperature difference between molten aluminum positioned in the insulation cap and molten aluminum positioned in a graphite ring of the aluminum alloy ingot hot-top multi-die casting device, and the transition ring is arranged between the insulation cap and the graphite ring. The transition ring is arranged, so that the temperature difference between the molten aluminum positioned in the insulation cap and the molten aluminum positioned in the graphite ring is smaller. When aluminum alloys are cast, the temperature difference of the molten aluminum positioned in different positions is reduced, thereby reducing crack orientation during ingot casting.
Description
Technical field
The present invention relates to hot direct casting technology for making field, particularly a kind of aluminium alloy cast ingot heat insulation construction of die cast device at most also relates at most die cast device of a kind of aluminium alloy cast ingot heat that comprises above-mentioned insulation construction.
Background technology
In recent years, along with the development of science and technology, more and more higher to the quality requirement of aluminium product.
7075 aluminium alloys are a kind of cold treatment forging and pressing alloys, and intensity is high, outclass mild steel, are one of the most powerful alloys of commercialization.The common corrosion resistance of 7075 aluminium alloys, good mechanical performance and anode reaction.Small grains is so that the deep drilling performance is better, and the instrument wearability strengthens, and rolled thread is more unusual.Be mainly used in the industries such as space flight and aviation industry, blow molding die, ultrasonic wave plastic welding mould, Mould Machining.
In the prior art, the casting method of aluminium alloy mainly is that hot direct casting is made., inlay one and can reduce a cooling effect to openend on crystallizer inner sleeve top, reduce ingot casting and die wall friction, the graphite annulus of good action is arranged improving ingotism.Paste in the above and have good flexual alumina silicate fiber felt, formation liquid metals heat-insulation layer.There is a hot top made from the insulation material on the crystallizer top, and open melt part is in " hot tap " all the time.But when being applied to ingot casting, the aluminium liquid that this insulation construction can be positioned at hot top is larger with the temperature difference of the aluminium liquid that is positioned at graphite annulus, makes the ingot crack raising.
Therefore, how solving the poor larger problem of aluminium liquid temperature, is those skilled in the art's technical issues that need to address.
Summary of the invention
The purpose of this invention is to provide the at most insulation construction of die cast device of a kind of aluminium alloy cast ingot heat, can effectively reduce the crack tendence of ingot casting.The present invention also provides at most die cast device of a kind of aluminium alloy cast ingot heat.
For addressing the above problem, the invention provides the at most insulation construction of die cast device of a kind of aluminium alloy cast ingot heat, comprise hot top, comprise also be used to reducing being positioned at the aluminium liquid of described hot top and being positioned at the at most transition rings of the temperature difference of the aluminium liquid of the graphite annulus of die cast device of described aluminium alloy cast ingot heat that described transition rings is arranged between described hot top and the described graphite annulus.
Preferably, described transition rings is ceramic adapter ring, and the wall thickness of described ceramic adapter ring is greater than the wall thickness of described graphite annulus.
Preferably, the wall thickness of described ceramic adapter ring is greater than 40mm, less than 50mm.
Preferably, the inwall of described ceramic adapter ring protrudes the inwall 5mm-10mm of described graphite annulus.
Preferably, the height of described hot top is 180mm-290m.
The present invention also provides at most die cast device of a kind of aluminium alloy cast ingot heat, comprise above-mentioned in each described insulation construction.
With respect to the above-mentioned background technology, the aluminium alloy cast ingot heat provided by the present invention at most insulation construction of die cast device comprises hot top and transition rings, transition rings is arranged on hot top and aluminium alloy cast ingot heat at most between the graphite annulus of die cast device, and is used for reducing to be positioned at the aluminium liquid of hot top and being positioned at the at most transition rings of the temperature difference of the aluminium liquid of the graphite annulus of die cast device of aluminium alloy cast ingot heat.Transition rings is set can make the temperature of the aluminium liquid that is positioned at hot top and the temperature that is positioned at the aluminium liquid of graphite annulus differ less.When to aluminium alloy casting, reduced to be positioned at the temperature difference of the aluminium liquid of diverse location, thus the crack tendence when having reduced ingot casting.
Description of drawings
Fig. 1 is the at most structural representation of the insulation construction of die cast device of aluminium alloy cast ingot heat provided by the present invention.
Among Fig. 1:
The 1-hot top, 2-graphite annulus, 3-pottery adapter ring, 4-crystallizer body.
The specific embodiment
Core of the present invention provides the at most insulation construction of die cast device of a kind of aluminium alloy cast ingot heat, can effectively reduce the crack tendence of ingot casting.Another core of the present invention provides at most die cast device of a kind of aluminium alloy cast ingot heat that comprises above-mentioned insulation construction.
In order to make those skilled in the art person understand better the present invention program, below in conjunction with the accompanying drawing in the embodiment of the invention, the technical scheme in the embodiment of the invention is clearly and completely described.
Please refer to Fig. 1, Fig. 1 is the at most structural representation of the insulation construction of die cast device of aluminium alloy cast ingot heat provided by the present invention.
The aluminium alloy cast ingot heat provided by the present invention at most insulation construction of die cast device comprises hot top 1 and transition rings, transition rings is arranged on aluminium alloy cast ingot heat at most on the crystallizer body 4 of die cast device, in hot top 1 and aluminium alloy cast ingot heat at most between the graphite annulus 2 of die cast device, and the temperature of the aluminium liquid that is positioned at hot top 1, the temperature of aluminium liquid that is positioned at transition rings and the temperature that is positioned at the aluminium liquid of graphite annulus 2 are reduced successively.
With respect to prior art, advantage of the present invention is: transition rings is set can makes the temperature of the aluminium liquid that is positioned at hot top and the temperature that is positioned at the aluminium liquid of graphite annulus differ less.When to aluminium alloy casting, reduced to be positioned at the temperature difference of the aluminium liquid of diverse location, thus the crack tendence when having reduced ingot casting; And reduced the brilliant tendentiousness that generates of featheriness.
Transition rings can be ceramic adapter ring 3, makes the wall thickness of ceramic adapter ring 3 greater than the wall thickness of graphite annulus 2.And the material of preferential Ceramics adapter ring 3 is N17.The hardness of N 17 potteries is high, high, the chemical Heat stability is good of intensity; And so arrange, simple in structure, can improve the processability of ingot casting.
Certainly, transition rings also can be the graphite adapter ring, makes the wall thickness of graphite adapter ring greater than the wall thickness of graphite annulus 2; Perhaps graphite annulus 2 is processed into cascade ring, to reduce the temperature difference etc., this paper repeats no more.
Preferably, make the wall thickness of ceramic adapter ring 3 greater than 40mm, less than 50mm.
So arrange, can increase the intensity of ceramic adapter ring 3, prevent that ceramic adapter ring 3 from cracking, and improves the service life of ceramic adapter ring 3.
The height of pottery adapter ring 3 can be identical with the height of graphite annulus 2, also can be different.The height of preferential Ceramics adapter ring 3 is identical with the height of graphite annulus 2 herein.
So arrange, can further reduce the crack tendence of ingot casting.
More preferably, make the inwall 5mm-10mm of the inwall protrusion graphite annulus 2 of ceramic adapter ring 3.
So arrange, can more effectively reduce temperature difference transition, further improve the qualification rate of ingot casting, improve processability, improve simultaneously the surface quality of ingot casting.
The height of hot top 1 is made as 180mm-290mm, with the quality of further raising ingot casting.
Certainly, the wall thickness of ceramic adapter ring 3 or the distance of protrusion graphite annulus 2 or the height of hot top 1 also can be made as other numerical value, and this paper repeats no more.
The present invention also provides at most die cast device of a kind of aluminium alloy cast ingot heat that comprises above-mentioned insulation construction.The beneficial effect that insulation construction has, aluminium alloy cast ingot heat at most die cast device all have, and aluminium alloy cast ingot heat at most other structures of die cast device is same as the prior art, and this paper repeats no more.
More than die cast device and insulation construction thereof are described in detail at most to aluminium alloy cast ingot heat provided by the present invention.Used specific case herein principle of the present invention and embodiment are set forth, the explanation of above embodiment just is used for helping to understand method of the present invention and core concept thereof.Should be pointed out that for those skilled in the art, under the prerequisite that does not break away from the principle of the invention, can also carry out some improvement and modification to the present invention, these improvement and modification also fall in the protection domain of claim of the present invention.
Claims (6)
1. the aluminium alloy cast ingot heat insulation construction of die cast device at most, comprise hot top (1), it is characterized in that, comprise also be used to reducing being positioned at the aluminium liquid of described hot top (1) and being positioned at the at most transition rings of the temperature difference of the aluminium liquid of the graphite annulus of die cast device (2) of described aluminium alloy cast ingot heat that described transition rings is arranged between described hot top (1) and the described graphite annulus (2).
2. insulation construction according to claim 1 is characterized in that, described transition rings is ceramic adapter ring (3), and the wall thickness of described ceramic adapter ring (3) is greater than the wall thickness of described graphite annulus (2).
3. insulation construction according to claim 2 is characterized in that, the wall thickness of described ceramic adapter ring (3) is greater than 40mm, less than 50mm.
4. insulation construction according to claim 3 is characterized in that, the inwall of described ceramic adapter ring (3) protrudes the inwall 5mm-10mm of described graphite annulus (2).
5. insulation construction according to claim 3 is characterized in that, the height of described hot top (1) is 180mm-290m.
6. aluminium alloy cast ingot heat die cast device at most is characterized in that, comprises each described insulation construction among the claim 1-5.
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CN201210574272.3A CN103028710B (en) | 2012-12-26 | 2012-12-26 | A kind of aluminium alloy cast ingot hot-top multi casting device and insulation construction thereof |
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CN201210574272.3A CN103028710B (en) | 2012-12-26 | 2012-12-26 | A kind of aluminium alloy cast ingot hot-top multi casting device and insulation construction thereof |
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Citations (6)
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US4986337A (en) * | 1987-11-13 | 1991-01-22 | Aluminium Pechiney | Apparatus for gravity-feed casting with a large number of ingot molds of metal of metal billets of multiple diameters |
US7059383B1 (en) * | 2005-01-27 | 2006-06-13 | Tremblay Sylvain P | Molten metal handling apparatus |
JP4135835B2 (en) * | 1998-12-16 | 2008-08-20 | 株式会社フジコー | Mold for continuous casting overlay welding |
CN201150980Y (en) * | 2008-01-08 | 2008-11-19 | 上海大学 | Composite crystallizer device for continuous casting of titanium-nickel alloy |
CN201744630U (en) * | 2010-07-21 | 2011-02-16 | 银锚铝业股份公司 | Identical-level hot-top casting crystallizer |
CN203044832U (en) * | 2012-12-26 | 2013-07-10 | 西南铝业(集团)有限责任公司 | Aluminum alloy ingot casting hot top multi-mold casting device and insulation structure thereof |
-
2012
- 2012-12-26 CN CN201210574272.3A patent/CN103028710B/en active Active
Patent Citations (6)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
US4986337A (en) * | 1987-11-13 | 1991-01-22 | Aluminium Pechiney | Apparatus for gravity-feed casting with a large number of ingot molds of metal of metal billets of multiple diameters |
JP4135835B2 (en) * | 1998-12-16 | 2008-08-20 | 株式会社フジコー | Mold for continuous casting overlay welding |
US7059383B1 (en) * | 2005-01-27 | 2006-06-13 | Tremblay Sylvain P | Molten metal handling apparatus |
CN201150980Y (en) * | 2008-01-08 | 2008-11-19 | 上海大学 | Composite crystallizer device for continuous casting of titanium-nickel alloy |
CN201744630U (en) * | 2010-07-21 | 2011-02-16 | 银锚铝业股份公司 | Identical-level hot-top casting crystallizer |
CN203044832U (en) * | 2012-12-26 | 2013-07-10 | 西南铝业(集团)有限责任公司 | Aluminum alloy ingot casting hot top multi-mold casting device and insulation structure thereof |
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