CN103028572A - Full automatic through-type ultrasonic cleaning device - Google Patents
Full automatic through-type ultrasonic cleaning device Download PDFInfo
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- CN103028572A CN103028572A CN2013100092668A CN201310009266A CN103028572A CN 103028572 A CN103028572 A CN 103028572A CN 2013100092668 A CN2013100092668 A CN 2013100092668A CN 201310009266 A CN201310009266 A CN 201310009266A CN 103028572 A CN103028572 A CN 103028572A
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- ultrasonic cleaning
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Abstract
The invention relates to a full automatic through-type ultrasonic cleaning device which comprises a feeding unit, an ultrasonic cleaning unit and a drying unit. The ultrasonic cleaning unit comprises a cleaning tank, a plurality of ultrasonic generators arranged inside the cleaning tank and a conveyor belt passing through the cleaning tank. The cleaning tank comprises an outer tank which is used for holding the water for ultrasonic cleaning and an inner tank in which work pieces and the ultrasonic generators are soaked, and the side walls and the bottom wall of the inner tank are all positioned inside the outer tank. The ultrasonic generators are mounted to the inner tank and distributed at the opening and the bottom of the inner tank in a staggered manner. The conveyor mesh belt passes through the middle of the cleaning inner tank. A liquid injection pump is arranged between the outer tank and the inner tank and used for injecting the water from the outer tank into the inner tank. With the combination of the conveyor mesh belt which is arranged in the cleaning tank and the ultrasonic generators which are arranged on the upper and lower sides of the inner tank, the work pieces can be completely cleaned as compared with the prior art that part of surfaces of the work pieces can not be cleaned in the common ultrasonic cleaning tank, so that the cleaning efficiency is improved.
Description
Technical field
The present invention relates to a kind of full-automatic through type ultrasonic cleaning equipment, this cleaning device is particularly suitable for the cated sheet metal workpiece of clean surface tool.
Background technology
Ultrasonic cleaning technology is to utilize ultrasonic wave that the surface contaminants that is immersed in the workpiece in the liquid is destroyed, and removes or weakens the border pollution layer, increases diffusion, accelerates the dissolving of solubility dirt, reaches the purpose of cleaning workpiece.Because consumption, reduction environmental pollution that it can reduce chemical solvent are widely used in the industry cleaning link industry.
In the prior art, general ultrasonic cleaning equipment comprises Ultrasonic Cleaning unit, drying unit.When carrying out Ultrasonic Cleaning for the sheet-like workpiece of small size, all be directly it to be packed in the basketry, then put into ultrasonic cleaner and directly clean.It all is inactive state that workpiece is close to when cleaning, and the stack face of some workpiece and binding face can't effectively clean.
Summary of the invention
The purpose of this invention is to provide the higher full-automatic through type ultrasonic cleaning equipment of a kind of cleaning efficiency.
For achieving the above object, the technical solution used in the present invention is:
A kind of full-automatic through type ultrasonic cleaning equipment, comprise the feeding unit material that sets gradually along the workpiece flow direction, the Ultrasonic Cleaning unit, drying unit, described Ultrasonic Cleaning unit comprises rinse bath, be installed in a plurality of supersonic generators in the described rinse bath, run through the inside and outside transmission guipure of described rinse bath, described rinse bath comprises the water jacket for storage Ultrasonic Cleaning water, the inside groove that is used for submergence workpiece and ultrasound portion generator, the groove sidewall of described inside groove, diapire all is positioned at described water jacket, described inside groove place is provided with a plurality of supersonic generators, a plurality of described supersonic generators are interspersed up and down at the notch of described inside groove and bottom land place, described transmission guipure passes through from the centre of described cleaning inside groove, is provided with between described water jacket and the inside groove for the topping-up pump that the water in the described water jacket is injected inside groove.
In the technique scheme, preferably, be provided with liquid level sensor on the described inside groove, described liquid level sensor and a control module connect with signal, described control module is connected with described supersonic generator phase control, when described control module received liquid level from the liquid level signal of described liquid level sensor institute's ratio need water level when satisfying described supersonic generator work, described control module could be controlled described ultrasonic sensor unlatching work.
In the technique scheme, preferably, be provided with by-passing parts in the described inside groove, described by-passing parts is positioned at described pump outlet.Further preferred, described by-passing parts comprises Self-leveling baffle plate and sidewall, forms several gaps between the top ends of described Self-leveling baffle plate and side plate, and described Self-leveling baffle plate is positioned at the top of described exit of pump.
Because technique scheme is used, the present invention compared with prior art has following advantages:By transport network is set in rinse bath, so that workpiece can the liquid body effect produce fine motion when cleaning, be equipped with so a plurality of supersonic generators at the inside groove upper and lower sides, so that thorough cleaning also can be realized in the surface of workpiece less cleaning in common ultrasonic cleaner, thereby realize higher cleaning efficiency.
Description of drawings
Accompanying drawing 1 is the general construction schematic diagram of ultrasonic cleaning equipment of the present invention;
Accompanying drawing 2 is the schematic perspective view of feeding unit material of the present invention;
Accompanying drawing 3 is the another schematic perspective view of feeding unit material of the present invention;
Accompanying drawing 4 is looked schematic diagram for the master of feed hopper of the present invention;
Accompanying drawing 5 is the cross-sectional schematic at A place in the accompanying drawing 4;
Accompanying drawing 6 is the schematic perspective view of prerinse of the present invention unit;
Accompanying drawing 7 is looked schematic diagram for the master of prerinse of the present invention unit;
Accompanying drawing 8 is that accompanying drawing 7 is in the cross-sectional schematic at B place;
Accompanying drawing 9 is the schematic perspective view of Ultrasonic Cleaning of the present invention unit;
Accompanying drawing 10 is looked schematic diagram for the master of Ultrasonic Cleaning of the present invention unit;
Accompanying drawing 11 is looked schematic diagram for the master of rear road of the present invention cleaning unit;
Accompanying drawing 12 is the schematic perspective view of rear road of the present invention cleaning unit;
Accompanying drawing 13 is the another schematic perspective view of rear road of the present invention cleaning unit;
In the above accompanying drawing: 1, vibration feeding unit; 10, frame; 11, feed hopper; 12, discharge port plate; 13, oscillator; 16, polyethylene board; 15, scraper plate 15; 17, limited mouth; 14, moving block; 18, dwang; 19, limiting plate; 110, spacing hole; 111, locating piece; 112, alignment pin; 113, bucket wall; 114, interior steel plate layer; 115, resin bed; 116, outer steel plate layer; 117, iron plate layer;
2, prerinse unit; 21, frame; 22, spray chamber; 23, the first spray head; 24, oscillating plate; 25, vibrating motor; 26, Water shielding curtain; 27, shower;
3, Ultrasonic Cleaning unit; 31, rinse bath; 32, water jacket; 33, inside groove; 34, inlet; 35, overfall; 36, overfall; 37, topping-up pump; 38, supersonic generator; 39, transmit guipure; 310, liquid level sensor;
4, rear road cleaning unit; 41, first spray chamber; 42, second spray chamber; 43, wind is cut the chamber; 44, hopper; 45, vibrating motor; 48, wind cutting knife;
5, drying unit.
The specific embodiment
The invention will be further described below in conjunction with the drawings and the specific embodiments:
Full-automatic through type ultrasonic cleaning equipment as shown in Figure 1, its main part is made of vibration feeding unit 1, prerinse unit 2, Ultrasonic Cleaning unit 3, rear road cleaning unit 4 and drying unit 5, and these several parts set gradually along the circulation direction of workpiece.
Shown in Fig. 2,3, vibration feeding unit 1 comprises frame 10, and feed hopper 11 and discharge port plate 12 are installed on the frame 10, and wherein discharge port plate 12 is positioned at the below of feed hopper 11.The lower bottom part of discharge port plate 12 is equipped with oscillator 13, and the inwall of discharge port plate 12 covers polyethylene board 16 is installed.The top of discharge port plate 12 is provided with scraper plate 15, and scraper plate 15 selects silicane rubber plate to make, and scraper plate 15 arranges along the discharging direction perpendicular to discharge port plate 12.Be formed for limiting the single workpiece between the inner bottom part of the bottom of scraper plate 15 and discharge port plate 12 by the limited mouth 17 of total height, the height of limited mouth 17 be arranged to more than or equal to single workpiece thickness, less than or equal to the gross thickness after the stack of 10 workpiece, generally select the stack thickness of 6 workpiece for best.In the present embodiment, scraper plate 15 is mounted on the moving block 14, and the upper end that is specially scraper plate 15 is fixed on the moving block 14 by some securing members.As shown in the figure, moving block 14 is installed on the frame 10 by a dwang 18.If be equipped with on the frame 10 and have the individual spacing hole 110 that distributes in the circumferential direction of the circle on half arc-shaped limit plate 19, the half arc-shaped limit plate 19.The end of dwang 18 is installed with a locating piece 111, locating piece 111 is provided with alignment pin 112, when scraper plate 15 turned to required angle, alignment pin 112 just is inserted in the corresponding spacing hole 110 can be so that dwang 18 be fixing, thereby so that scraper plate 15 fix.Like this, when ordering about 15 rotation of moving block 14 rotation drive scraper plates, rotate up or down the bottom of scraper plate 15, and the height of limited mouth 17 becomes large or diminishes.Shown in Fig. 4,5, feed hopper 11 has bucket wall 113, and bucket wall 12 comprises interior steel plate layer 114, resin bed 115, outer steel plate layer 116, iron plate layer 117 from inside to outside, and the thickness of interior steel plate layer and outer steel plate layer is 1.5mm, and the thickness of iron plate layer is 10mm.
Shown in Fig. 6,7, prerinse unit 2 comprises that the top of frame 21, frame 21 has a spray chamber 22.The top of spray chamber 22 is provided with a plurality of spouts the first spray head 23, a plurality of the first spray head 23 down and is installed in respectively several row on the shower 27 that be arranged in parallel, is provided with Water shielding curtain 26 on each sidewall of spray chamber 22.The below of the first spray head 23 is provided with the oscillating plate 24 that passes through for the workpiece vibration, the lower bottom part of oscillating plate 24 is provided with two vibrating motors 25, two vibrating motor 25 eccentric settings, generation is made a concerted effort horizontal by an angle, by periodic vibration, thereby the workpiece that promotes in the oscillating plate 24 is done sling movement, thereby even, the continuous end from oscillating plate 24 of workpiece is delivered to the other end.One end of oscillating plate 24 and the discharging opening of vibration feeding unit 1 join, and namely the discharging opening with discharge port plate 12 joins; The feeding mouth of the other end of oscillating plate 24 and Ultrasonic Cleaning unit 3 joins.Oscillating plate 24 try to get to the heart of a matter and have several through holes (can make oscillating plate 24 with the stainless steel steel wire), be coated with layer of polyurethane 26(as shown in Figure 8 on oscillating plate 24 and the inwall that workpiece contacts).When workpiece moved to the other end with an end of oscillating plate 24 like this, workpiece can overturn, and all very effectively spray is pre-clear thereby be convenient to the two sides of 23 pairs of workpiece of the first spray head.In addition, among this embodiment, whole oscillating plate 24 is that two-stage is stepped, and every grade of drop like this in the moving process of workpiece, has increased the chance of workpiece two sides upset virtually about 40mm, thus cleaning workpiece more thoroughly.Also comprise first a reservoir (not shown) in this prerinse unit 2; this first reservoir provides spray-water for the first spray head 23; usually also should be provided with the parts such as heating tube, liquid level gauge in the reservoir, can spray workpiece with hot water with assurance if needed.
Rear road cleaning unit 4 shown in Figure 11,12,13, it is divided into first spray chamber 41, second spray chamber 42 and wind along the moving direction of workpiece and cuts the hopper 44 that extends along the workpiece movable direction chamber 43, and pass simultaneously first spray chamber 41, second spray chamber 42 and wind and cut 43 inside, chamber.One end of hopper 44 and the discharging opening of Ultrasonic Cleaning unit 3 are connected, and the drying unit in the other end and downstream joins.The bottom of hopper 44 is equipped with two vibrating motors 45 that order about hopper 44 vibrations, two vibrating motor 45 eccentric installations, two vibrating motors 45 produce with horizontal plane and become 60 to spend making a concerted effort of angles during work, by periodic vibration, thereby the workpiece that promote in the hopper 45 are done sling movement, workpiece evenly, transport forward continuously.Wherein, hopper 44 is open topped formula hopper, be provided with several through holes on the bottom land of hopper 44, it is stepped that whole hopper 44 is level Four, the drop of adjacent two-stage ladder is 40mm, first spray chamber 41 interior corresponding one-level step surfaces, second spray chamber 42 interior corresponding one-level step surfaces, wind is cut chamber 43 interior corresponding two stage steps faces, the bottom land that is positioned at the hopper of first spray chamber 41 inside is higher than the bottom land of the part hopper that is positioned at second spray chamber 42 inside, be positioned at wind and cut the bottom land that the bottom land of the hopper of 43 inside, chamber is higher than the hopper that is positioned at second spray chamber 42, be positioned at wind and cut the bottom land of hopper of the first half of 43 inside, chamber and be higher than and be positioned at the bottom land of hopper that wind is cut the latter half of 43 inside, chamber.In the 41 interior employings of first spray chamber are running water sprays, be specially and be provided with a plurality of the second spray heads 46 towards hopper 44 on the first spray chamber 41, a plurality of the second spray heads 46 are connected with water source from the beginning, a plurality of the second spray heads 46 are distributed in respectively the upper of hopper 44, the below, it is (not shown that the below of first spray chamber 42 also is provided with the second reservoir, be provided with heating tube in the second reservoir, be provided with overfall on the second reservoir, also be provided with lead-over groove around the second reservoir, lead-over groove communicates with the second reservoir by overfall, and lead-over groove is connected with the water supply component of Ultrasonic Cleaning unit 3).In the 42 interior employings of second spray chamber are deionized water sprays, be specially and be provided with a plurality of the 3rd spray heads 47 towards hopper 44 on the second spray chamber 42, a plurality of the 3rd spray heads 47 are connected with deionized water source, a plurality of the 3rd spray heads 47 are distributed in respectively the upper and lower of hopper 44, the below of second spray chamber 42 is provided with the 3rd reservoir (not shown, as to be provided with heating tube in the 3rd reservoir).Wind is cut the top that 43 inherences, chamber are positioned at hopper 44 and is provided with 4 wind cutting knifes 48, and the forward part that wind is cut chamber 42 is furnished with two, rear section and is furnished with two.
Drying unit can adopt common dryer to finish, and is not repeated herein.
The below sets forth the course of work of this full-automatic through type ultrasonic cleaning equipment: at first open the pump of machine to the first reservoir, inside groove, water jacket, the second reservoir, fill corresponding liquid in the 3rd reservoir, make it satisfy cleaning requirement, after machine is stable, feed hopper 11 in vibration feeding unit 1 is poured sheet-like workpiece into, workpiece is because Action of Gravity Field, drop down onto in the discharge port plate 12, workpiece in the discharge port plate 12 is along with the vibration of oscillator 13, constantly thrown and delivered to the other end (being discharging opening) from an end of discharge port plate 12, in the moving process of workpiece in discharge port plate 12, when passing through the limited mouth 17 at scraper plate 15 places, the blocked up workpiece that superposes is swept by scraper plate 15, wait for next time from limited mouth 17 go out by.When workpiece movable arrives the discharging opening of discharge port plate 12, workpiece is admitted to and sprays in advance cleaning in the prerinse unit 2, workpiece at first enters in the oscillating plate 24, be sent to subsequently in the spray chamber 22, by a plurality of the first spray heads 23 it is sprayed cleaning, because workpiece is in oscillating plate 24 in the moving process, because the oscillating plate 24 stepped and sustained vibration that is two-stage, workpiece is repeatedly thrown, and the upper and lower surface of workpiece all can cleaning to good in prerinse unit 2 like this.Along with the vibration of oscillating plate 24, the workpiece of crossing will be sent in the Ultrasonic Cleaning unit 3 and thoroughly clean.After workpiece enters Ultrasonic Cleaning unit 3, at first be transmitted in the inside groove 33 that guipure 39 is sent to rinse bath 31, effect by a plurality of supersonic generators 38, the dirts such as the greasy dirt of surface of the work break away from the surface from workpiece after emulsified, after workpiece is finished cleaning in Ultrasonic Cleaning unit 3, will be admitted in the vibration spray cleaning unit 4 and finally spray cleaning.Workpiece under the drive of hopper 44, is cut chamber 43 through first spray chamber 41, second spray chamber 42 and wind at vibration spray cleaning unit 4 successively, finishes the water stain wind cutting process of running water cleaning, washed with de-ionized water and surface of the work.Workpiece after wind is cut will be sent to drying unit and carry out surperficial water stain drying and processing, namely finish whole cleaning process.
Above-described embodiment only is explanation technical conceive of the present invention and characteristics, and its purpose is to allow the personage who is familiar with technique can understand content of the present invention and according to this enforcement, can not limit protection scope of the present invention with this.All equivalences that Spirit Essence is done according to the present invention change or modify, and all should be encompassed within protection scope of the present invention.
Claims (4)
1. full-automatic through type ultrasonic cleaning equipment, comprise the feeding unit material that sets gradually along the workpiece flow direction, the Ultrasonic Cleaning unit, drying unit, it is characterized in that: described Ultrasonic Cleaning unit comprises rinse bath, be installed in a plurality of supersonic generators in the described rinse bath, run through the inside and outside transmission guipure of described rinse bath, described rinse bath comprises the water jacket for storage Ultrasonic Cleaning water, the inside groove that is used for submergence workpiece and ultrasound portion generator, the groove sidewall of described inside groove, diapire all is positioned at described water jacket, described inside groove place is provided with a plurality of supersonic generators, a plurality of described supersonic generators are interspersed up and down at the notch of described inside groove and bottom land place, described transmission guipure passes through from the centre of described cleaning inside groove, is provided with between described water jacket and the inside groove for the topping-up pump that the water in the described water jacket is injected inside groove.
2. full-automatic through type ultrasonic cleaning equipment according to claim 1, it is characterized in that: be provided with liquid level sensor on the described inside groove, described liquid level sensor and a control module connect with signal, described control module is connected with described supersonic generator phase control, described control module receives the liquid level signal from described liquid level sensor, during the liquid level of the necessary water level of institute, described control module could be controlled described ultrasonic sensor unlatching work when satisfying the work of described supersonic generator.
3. full-automatic through type ultrasonic cleaning equipment according to claim 1, it is characterized in that: be provided with by-passing parts in the described inside groove, described by-passing parts is positioned at described pump outlet.
4. full-automatic through type ultrasonic cleaning equipment according to claim 3, it is characterized in that: described by-passing parts comprises Self-leveling baffle plate and sidewall, form several gaps between the top ends of described Self-leveling baffle plate and side plate, described Self-leveling baffle plate is positioned at the top of described exit of pump.
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| Application Number | Priority Date | Filing Date | Title |
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| CN201310009266.8A CN103028572B (en) | 2013-01-10 | 2013-01-10 | Full-automatic through type ultrasonic cleaning equipment |
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| Application Number | Priority Date | Filing Date | Title |
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| CN201310009266.8A CN103028572B (en) | 2013-01-10 | 2013-01-10 | Full-automatic through type ultrasonic cleaning equipment |
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| CN103028572A true CN103028572A (en) | 2013-04-10 |
| CN103028572B CN103028572B (en) | 2015-09-09 |
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Cited By (2)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN107898520A (en) * | 2017-12-29 | 2018-04-13 | 福州米力奇健康科技有限公司 | The method of electric tooth cleaning device and its mating band abrasive particle foam liquid toothpaste cleaning tooth |
| US11185894B2 (en) | 2018-02-01 | 2021-11-30 | Hefei Institutes Of Physical Science, Chinese Academy Of Sciences | Feed-through ultrasonic cleaning system for winding of large-sized superconducting coils |
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| SU558722A1 (en) * | 1976-04-02 | 1977-05-25 | Московский институт стали и сплавов | Ultrasonic device for cleaning products |
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| Publication number | Priority date | Publication date | Assignee | Title |
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| CN107898520A (en) * | 2017-12-29 | 2018-04-13 | 福州米力奇健康科技有限公司 | The method of electric tooth cleaning device and its mating band abrasive particle foam liquid toothpaste cleaning tooth |
| US11185894B2 (en) | 2018-02-01 | 2021-11-30 | Hefei Institutes Of Physical Science, Chinese Academy Of Sciences | Feed-through ultrasonic cleaning system for winding of large-sized superconducting coils |
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