CN103028557A - High-efficiency solar battery plate sorting method - Google Patents
High-efficiency solar battery plate sorting method Download PDFInfo
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- CN103028557A CN103028557A CN2012105876696A CN201210587669A CN103028557A CN 103028557 A CN103028557 A CN 103028557A CN 2012105876696 A CN2012105876696 A CN 2012105876696A CN 201210587669 A CN201210587669 A CN 201210587669A CN 103028557 A CN103028557 A CN 103028557A
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Abstract
The invention relates to the technical field of solar battery plate sorting, and particularly discloses a high-efficiency solar battery plate sorting method. The method comprises the following steps that priorities of sorting stations controlled by manipulators are confirmed according to distances of the sorting stations and distances of collecting stations; the total priority of the sorting stations controlled by the manipulators is distributed according to the priority of the sorting station controlled by each manipulator; a priority of the battery plate sorting is confirmed according to frequencies of occurrence of battery plates with different characteristic parameters; and the battery plates with the different characteristic parameters are put into the sorting stations corresponding to the total priority according to the priority of the battery plate sorting. The high-efficiency solar battery plate sorting method can improve the efficiency of battery plate sorting of the single manipulator, improves the operating efficiency of a sorting mechanism, and can balance workloads and sorting task loads among the manipulators.
Description
Technical field
The present invention relates to solar battery sheet sorting technology field, be specifically related to a kind of solar cell method for separating.
Background technology
The solar energy industry is flourish recent years, annual have a large amount of solar battery sheets to produce, in order more reasonably to use cell piece and to obtain higher economic benefit, cell piece manufacturer all can measure by the characteristic parameter to cell piece after cell piece is produced, and mark corresponding grade according to measurement result to cell piece, and the cell piece of different brackets is carried out package sale after the sorting.
Sorting work behind the classification of cell piece is generally finished by the screening installation of special use.Screening installation is comprised of conveyer and several grading manipulator of a cell piece, and each manipulator can pick up cell piece at the station place of picking up that conveyer is distributed to it, and cell piece is put into certain grading station place of administering.Typical screening installation is to finish sorting work by two manipulators, and each manipulator is responsible for 12 sorting stations, totally 24 sorting stations separately.As shown in Figure 1, the square frame that is designated as Arabic numerals in each represents a sorting station, and the square frame on transmission mechanism 1 represents cell piece and picks up station.
The below describes present cell piece method for separating as an example of typical screening installation example.
Present cell piece method for separating is that there is not priority assignment in 1,2 sorting station that manipulator is responsible for, just is numbered according to positional alignment, as shown in fig. 1.In the process of cell piece sorting, away from grder man's distance of positions corresponding to cell piece that certain grade will occur picked up station from manipulator, thereby the time of causing manipulator to move around is long, and the manipulator efficiency of separation is low; Simultaneously, might all belong to a manipulator by two certain high grade cell pieces of the frequency of occurrences, this manipulator will carry out sorting and remaining manipulator is in idle condition frequently so, mix the existence inequality in dividing of manipulator task amount, can't realize simultaneously sorting of multi-robot cell piece, and then cause the efficient of whole screening installation low.
Summary of the invention
The object of the invention is to overcome the defective that has the cell piece method for separating now and a kind of high performance solar batteries sheet method for separating is provided, be intended to solve existing cell piece method for separating when the cell piece sorting, the low technical problem of the cell piece efficiency of separation that task amount is unequal between each manipulator, the frequency of occurrences is high.
For achieving the above object, the present invention adopts following technical scheme: a kind of high performance solar batteries sheet method for separating may further comprise the steps: according to grder man's distance of positions from and the distance of picking up station determine the priority of the sorting station that each manipulator is responsible for.
Total priority according to several responsible sorting stations of several manipulators of priority assignment of the responsible sorting station of described each manipulator.
Just determine the priority of described cell piece sorting according to the frequency of occurrences of the different cell piece of characteristic parameter.
Priority by described cell piece sorting is put into sorting station place corresponding to described total priority to the different cell piece correspondence of characteristic parameter.
Describedly determine that from the distance of picking up station the priority of the sorting station that each manipulator is responsible for refers to according to grder man's distance of positions, the distance that calculates respectively described sorting station and pick up station, by described distance from closely to the priority of determining described sorting station far away; The sortord of described priority is, nearest priority is defined as 1, and secondly near priority is defined as 2, the like until determine complete.
The step of total priority of several sorting stations that several manipulators of priority assignment of the described sorting station of being responsible for according to described each manipulator are responsible for is specific as follows: the priority that manipulator one is responsible for is 1 sorting station as total priority is 1 sorting station, then the priority of manipulator two being responsible for are 1 sorting station as total priority is 2 sorting station, the priority of again manipulator two being responsible for are 2 sorting station as total priority is 3 sorting station, the priority that manipulator one is responsible for is that 2 and 3 sorting station is respectively 4 and 5 sorting station as total priority, by this method until all responsible sorting stations of All Robots assign.
The described frequency of occurrences according to the different cell piece of characteristic parameter determines that just the priority of cell piece sorting refers to, the priority of the cell piece of a kind of characteristic parameter that the frequency of occurrences is the highest is defined as 1, and the priority that the frequency of occurrences is come the cell piece of second another kind of characteristic parameter is defined as 2.
Described priority by described cell piece sorting is put into sorting station place corresponding to described total priority to the different cell piece correspondence of characteristic parameter and is referred to, be that to put into described total priority be 1 sorting station place for 1 cell piece with the priority of described cell piece sorting, with the priority of described cell piece sorting be 2 cell piece to put into described total priority be 2 sorting station place, the like.
The present invention not only can improve the efficient of single manipulator sorting cell piece, thereby improves the operational efficiency of sorting mechanism, but also workload and sorting task amount between can each manipulator of balance.
Description of drawings
Fig. 1 is the schematic diagram of the method for separating of typical sorting mechanism.
Fig. 2 is the flow chart of the solar battery sheet method for separating that provides of inventive embodiments.
Fig. 3 is the schematic diagram of the sorting station that possesses priority that provides of the embodiment of the invention.
Among the figure: 1 is cell piece conveyer mechanism, and 2 is the X-axis motor, and 3 is y-axis motor, and 4 is cell piece placement station, and 5 for being placed on the cell piece on the cell piece placement station, and 6 for cell piece picks up station, and 7 is cell piece sorting station.
The specific embodiment
Below in conjunction with example substantive distinguishing features of the present invention and advantage are further described, but the present invention is not limited to listed embodiment.
Referring to shown in Figure 2, the figure shows the flow process that the embodiment of the invention provides the solar battery sheet method for separating, for convenience of explanation, only show the part relevant with the embodiment of the invention.
See also Fig. 2, a kind of high performance solar batteries sheet method for separating may further comprise the steps:
S101: according to grder man's distance of positions from and the distance of picking up station determine the priority of the sorting station that each manipulator is responsible for.
S102: according to total priority of several responsible sorting stations of several manipulators of priority assignment of the responsible sorting station of described each manipulator.
S103: the priority of just determining described cell piece sorting according to the frequency of occurrences of the different cell piece of characteristic parameter.
S104: the priority by described cell piece sorting is put into sorting station place corresponding to described total priority to the different cell piece correspondence of characteristic parameter.
In the embodiment of the invention, described sorting station and pick up station and refer to the sorting station of cell piece and pick up station.
In the embodiment of the invention, described grder man's distance of positions refers to geometric center position and the described distance of picking up the geometric center position of station of each sorting station from the distance of picking up station.
In the embodiment of the invention, describedly determine that from the distance of picking up station the priority of the sorting station that each manipulator is responsible for refers to according to grder man's distance of positions, the distance that calculates respectively described sorting station and pick up station is by the priority of described distance near to definite described sorting station far away; The sortord of described priority is, nearest priority is defined as 1, and secondly near priority is defined as 2, the like until determine complete.
In the embodiment of the invention, the step of total priority of several sorting stations that several manipulators of priority assignment of the described sorting station of being responsible for according to described each manipulator are responsible for is specific as follows:
The priority that manipulator one is responsible for is 1 sorting station as total priority is 1 sorting station, then the priority of manipulator two being responsible for are 1 sorting station as total priority is 2 sorting station, the priority of again manipulator two being responsible for are 2 sorting station as total priority is 3 sorting station, the priority that manipulator one is responsible for is that 2 and 3 sorting station is respectively 4 and 5 sorting station as total priority, by this method until all responsible sorting stations of All Robots assign.
Referring to shown in Figure 2, the process embodiment of the invention step S102 that the figure shows the embodiment of the invention provides carries out the layout schematic diagram of the sorting station behind total priority level initializing.
See also shown in Figure 3ly, the little square frame that indicates Arabic numerals among this figure in each respectively represents a sorting station, and described Arabic numerals represent the priority of this corresponding sorting station.
In the embodiment of the invention, the described frequency of occurrences according to the different cell piece of characteristic parameter determines that just the priority of cell piece sorting refers to, the cell piece of a kind of characteristic parameter that the frequency of occurrences is the highest priority be defined as 1, the priority that the frequency of occurrences is come the cell piece of second another kind of characteristic parameter is defined as 2, the like.
Because after cell piece is tested by tester, tester can be numbered to cell piece one grade according to the different characteristic parametric distribution of cell piece, in batch production, it is high the frequency that the cell piece of certain characteristic parameter occurs to occur having, the low situation of the cell piece frequency of occurrences of another characteristic parameter, the embodiment of the invention namely is the priority of determining the cell piece sorting according to the height of the frequency of occurrences of the different cell piece of described characteristic parameter in step S103.
In the embodiment of the invention, described priority by described cell piece sorting is put into sorting station place corresponding to described total priority to the different cell piece correspondence of characteristic parameter and is referred to, be that to put into described total priority be 1 sorting station place for 1 cell piece with the priority of described cell piece sorting, with the priority of described cell piece sorting be 2 cell piece to put into described total priority be 2 sorting station place, the like.
The present invention not only is applicable to the sorting mechanism that each manipulator is responsible for 12 sorting stations, also be applicable to single manipulator and be responsible for the sorting mechanism of the sorting station of other orders of magnitude, not only be applicable to the sorting mechanism with two manipulators, also be applicable to the sorting mechanism of single or multiple manipulators, it is 24 situation that method for separating not only is applicable to the total priority number of cell piece, also the situation of applicable and other priority quantity.
The present invention not only can improve the efficient of single manipulator sorting cell piece, thereby improves the operational efficiency of sorting mechanism, but also workload and sorting task amount between can each manipulator of balance.
The above only is preferred embodiment of the present utility model; should be pointed out that for those skilled in the art, under the prerequisite that does not break away from the utility model principle; can also make some improvements and modifications, these improvements and modifications also should be considered as protection domain of the present utility model.
Claims (5)
1. a high performance solar batteries sheet method for separating is characterized in that, may further comprise the steps:
According to grder man's distance of positions from and the distance of picking up station determine the priority of the sorting station that each manipulator is responsible for;
Total priority according to several responsible sorting stations of several manipulators of priority assignment of the responsible sorting station of described each manipulator;
Just determine the priority of described cell piece sorting according to the frequency of occurrences of the different cell piece of characteristic parameter;
Priority by described cell piece sorting is put into sorting station place corresponding to described total priority to the different cell piece correspondence of characteristic parameter.
According to claim 1 described in high performance solar batteries sheet method for separating, it is characterized in that, describedly determine that from the distance of picking up station the priority of the sorting station that each manipulator is responsible for refers to according to grder man's distance of positions, the distance that calculates respectively described sorting station and pick up station is by the priority of described distance near to definite described sorting station far away; The sortord of described priority is, nearest priority is defined as 1, and secondly near priority is defined as 2, the like until determine complete.
According to claim 1 described in high performance solar batteries sheet method for separating, it is characterized in that the step of total priority of several sorting stations that several manipulators of priority assignment of the described sorting station of being responsible for according to described each manipulator are responsible for is specific as follows:
The priority that manipulator one is responsible for is 1 sorting station as total priority is 1 sorting station, then the priority of manipulator two being responsible for are 1 sorting station as total priority is 2 sorting station, the priority of again manipulator two being responsible for are 2 sorting station as total priority is 3 sorting station, the priority that manipulator one is responsible for is that 2 and 3 sorting station is respectively 4 and 5 sorting station as total priority, by this method until all responsible sorting stations of All Robots assign.
According to claim 1 described in high performance solar batteries sheet method for separating, it is characterized in that, the described frequency of occurrences according to the different cell piece of characteristic parameter determines that just the priority of cell piece sorting refers to, the priority of the cell piece of a kind of characteristic parameter that the frequency of occurrences is the highest is defined as 1, the priority that the frequency of occurrences is come the cell piece of second another kind of characteristic parameter is defined as 2, the like.
According to claim 1 described in high performance solar batteries sheet method for separating, it is characterized in that, described priority by described cell piece sorting is put into sorting station place corresponding to described total priority to the different cell piece correspondence of characteristic parameter and is referred to, be that to put into described total priority be 1 sorting station place for 1 cell piece with the priority of described cell piece sorting, with the priority of described cell piece sorting be 2 cell piece to put into described total priority be 2 sorting station place, the like.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201210587669.6A CN103028557B (en) | 2012-12-31 | 2012-12-31 | A kind of high performance solar batteries sheet method for separating |
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| Application Number | Priority Date | Filing Date | Title |
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| CN201210587669.6A CN103028557B (en) | 2012-12-31 | 2012-12-31 | A kind of high performance solar batteries sheet method for separating |
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| Publication Number | Publication Date |
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| CN103028557A true CN103028557A (en) | 2013-04-10 |
| CN103028557B CN103028557B (en) | 2016-05-25 |
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| CN201210587669.6A Expired - Fee Related CN103028557B (en) | 2012-12-31 | 2012-12-31 | A kind of high performance solar batteries sheet method for separating |
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Cited By (5)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN104914379A (en) * | 2015-05-07 | 2015-09-16 | 浙江工商大学 | Reverse-flow full-automatic battery grouping method and reverse-flow full-automatic battery grouping system based on dynamic optimization |
| CN107768282A (en) * | 2017-09-19 | 2018-03-06 | 合肥流明新能源科技有限公司 | A kind of cell piece method for separating for Crystalline Silicon PV Module |
| CN108043746A (en) * | 2017-12-08 | 2018-05-18 | 哲为(上海)仪器科技有限公司 | Battery checker magazine auto-allocation method |
| CN111804621A (en) * | 2020-07-17 | 2020-10-23 | 湖南红太阳光电科技有限公司 | Battery piece testing and sorting equipment |
| CN113426683A (en) * | 2021-06-04 | 2021-09-24 | 盐城东紫光电科技有限公司 | MiniLED's detection sorting system |
Citations (5)
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| JPH1157624A (en) * | 1997-08-13 | 1999-03-02 | Hitachi Ltd | Method and device for dividing mail |
| JP2003237933A (en) * | 2002-02-13 | 2003-08-27 | Ishii Ind Co Ltd | Article sorting system |
| US20060037888A1 (en) * | 2004-08-16 | 2006-02-23 | Lockheed Martin Corporation | Cross circulation mail sorter stacker design with dual ported input, and method of operating the same |
| CN201026495Y (en) * | 2007-03-30 | 2008-02-27 | 南京师范大学 | Sorter of batteries plate |
| CN101566668A (en) * | 2008-04-21 | 2009-10-28 | 未来产业株式会社 | Test handler, method for unloading packaged chips, method for transferring test trays |
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2012
- 2012-12-31 CN CN201210587669.6A patent/CN103028557B/en not_active Expired - Fee Related
Patent Citations (5)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| JPH1157624A (en) * | 1997-08-13 | 1999-03-02 | Hitachi Ltd | Method and device for dividing mail |
| JP2003237933A (en) * | 2002-02-13 | 2003-08-27 | Ishii Ind Co Ltd | Article sorting system |
| US20060037888A1 (en) * | 2004-08-16 | 2006-02-23 | Lockheed Martin Corporation | Cross circulation mail sorter stacker design with dual ported input, and method of operating the same |
| CN201026495Y (en) * | 2007-03-30 | 2008-02-27 | 南京师范大学 | Sorter of batteries plate |
| CN101566668A (en) * | 2008-04-21 | 2009-10-28 | 未来产业株式会社 | Test handler, method for unloading packaged chips, method for transferring test trays |
Cited By (5)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN104914379A (en) * | 2015-05-07 | 2015-09-16 | 浙江工商大学 | Reverse-flow full-automatic battery grouping method and reverse-flow full-automatic battery grouping system based on dynamic optimization |
| CN107768282A (en) * | 2017-09-19 | 2018-03-06 | 合肥流明新能源科技有限公司 | A kind of cell piece method for separating for Crystalline Silicon PV Module |
| CN108043746A (en) * | 2017-12-08 | 2018-05-18 | 哲为(上海)仪器科技有限公司 | Battery checker magazine auto-allocation method |
| CN111804621A (en) * | 2020-07-17 | 2020-10-23 | 湖南红太阳光电科技有限公司 | Battery piece testing and sorting equipment |
| CN113426683A (en) * | 2021-06-04 | 2021-09-24 | 盐城东紫光电科技有限公司 | MiniLED's detection sorting system |
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| CN103028557B (en) | 2016-05-25 |
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Granted publication date: 20160525 Termination date: 20171231 |