A kind of single envelope separator for letter sorting
Technical field
The present invention relates to a kind of single envelope separator for letter sorting, belong to letter sorting technical field.
Background technology
When the list of existing letter sorting seals separation; separated belt pulley uniform rotation; when the thrust of push pedal excessive; when letter is crushed on separated belt pulley tension, the frictional force of belt and letter is not enough to bring letter into transfer passage, causes letter stuck; the separated belt pulley having is provided with pressure detecting sensor; when push pedal is excessive to letter pressure, can take the measure of autostop, equipment is protected.But equipment downtime can be influential for the efficiency of sorting, cause the running of single envelope separator discontinuous, inefficiency; In the course of the work, the interaction force between adjacent letter is non-constant, causes mutual change in friction force larger for existing single envelope separator, easily causes single envelope separation difficulty, and the even many envelope letters of two envelopes that have are brought into the split tunnel of separated belt pulley; Once two envelope letters are the split tunnel from belt pulley by while carry over score, cause the separated failure of single envelope, there is no remedial measure.
Summary of the invention
The technical issues that need to address of the present invention are:
1) when letter is crushed on separated belt pulley tension, the frictional force of belt and letter is not enough to bring letter into transfer passage, causes letter stuck, or equipment autostop.
2) between adjacent letter, interaction force is non-constant, causes mutual change in friction force larger, easily causes single envelope separation difficulty, and the even many envelope letters of two envelopes that have are brought into the transfer passage of separated belt pulley.
3) once two envelope letters by while carry over score the split tunnel from belt pulley, cause the separated failure of single envelope, there is no remedial measure.
The present invention takes following technical scheme:
A kind of single envelope separator for letter sorting, comprise separated belt pulley, the rear portion of described separated belt pulley with for letter, be with 13 corresponding, on described separated belt pulley, cover has at least three belts, between each belt, form at least two gaps, described gap has inside groove 7, with described separated belt pulley front portion, backup plate 11 is set, described backup plate 11 heads are vertically provided with the damping fin fixed block 2 identical with the quantity of described groove 7, described damping fin fixed block 2 is connected with described backup plate 11 elasticity by spring 3, described damping fixed block 2 front ends are fixed with damping fin 1, described damping fin 1 can stay respectively the groove 7 of apertured insertion correspondence position, described separated belt pulley is driven by servomotor 6, according to letter pressure is normal/excessive, drives respectively described separated belt pulley to carry out uniform rotation/intermittent adjusting microinching, described belt is provided with equally distributed hole 5, and belt inner side is provided with inlet valve, and the valve port of described inlet valve is aimed at described belt, and inlet valve afterbody connects air pump by tracheae 9, and described inlet valve is adsorbed on the first envelope letter near belt on belt.
Further, the distance of described intermittent adjusting microinching is 30mm.
Further, the summation of interior corresponding described hole 5 areas of the valve port 8 of described inlet valve equals the sectional area of described tracheae 9.
Further, on described separated belt pulley, cover has four belts, forms three gaps between each belt.
Further, described separated belt pulley below is provided with separated axillare 10, and described separated axillare 10 is provided with adjusting bolt 11, by described adjusting bolt 11, can regulate described separated axillare 10 to move forward and backward, and described belt is carried out to tensioning adjusting.
Further, described damping fin 1 is quality of rubber materials, and shore hardness is 45~50 °.
Feature of the present invention is:
When the pressure of letter and separated belt pulley part is excessive, separated belt pulley takes differential separated, take the form of intermittent adjusting microinching, repeatedly to letter, provide stiction, because stiction is greater than force of sliding friction, therefore letter still can be driven and move forward by belt, until reach the position of setting;
Utilize the suction-operated of inlet valve, the nearest head of the separated belt pulley of distance seals letter and can be attracted on separated belt pulley, itself and adjacent letter are separated, thereby more easily single envelope enters in the passage of separated belt pulley;
Utilize the structures such as the anterior damping fin 1 arranging of separated delivery wheel, damping fin fixed block 2, on separated belt pulley, be provided with corresponding groove 7, make letter with separated belt pulley move forward a bit of after, enter in the gap between damping fin 1 and groove 7, be the attitude of fold slightly, because the gap between damping fin 1 and groove 7 is very little, add the autoregulation of damping fin fixed block 2 rear springs, can effectively reduce the above letter of two envelopes and enter the probability in gap, thereby effectively reduce the separated failed probability of single envelope.
Once two envelope letters have entered in the gap between damping fin 1 and groove 7 simultaneously, now letter is excessive with the pressure between separated belt pulley, servomotor 6 drives separated belt pulley to carry out adjusting microinching, because the coefficient of friction of damping fin self is larger, damping fin and the second envelope letter produce larger frictional force, and the frictional force of two envelope letter parts is less, so two envelope letters are gradually imbricated and separate under the drive of belt adjusting microinching, after the complete separation of two envelope letters, the first envelope letter enters subsequent delivery passage, the second envelope letter progressively moves forward under the drive of belt, complete single envelope separated.
Beneficial effect of the present invention is:
1) greatly reduce letter and be forced through tightly, cannot drive by separated belt pulley, thus the jammed probability of letter.
2) effectively prevent that the simultaneously separated belt pulley of the above letter of two envelopes or two envelopes from driving, thus the separated failed probability of single envelope.
3) once two envelope letters by while carry over score the split tunnel from belt pulley, still can continue single envelope separated, and it is simple to be newly equipped with interposed structure, without other power set or detection method.
4) greatly improve letter sorting list and sealed separated efficiency and success rate.
Accompanying drawing explanation
Fig. 1 is the schematic top plan view of list envelope separator of the present invention.
Fig. 2 is the part-structure enlarged drawing in Fig. 1.
The master of Fig. 3 list envelope of the present invention separator looks schematic diagram.
Fig. 4 is the part-structure enlarged drawing in Fig. 3.
Fig. 5 is the perspective view of separated belt pulley and servomotor.
Fig. 6 is the front view of Fig. 5.
Fig. 7 is the right view of Fig. 6.
Fig. 8 is the perspective view of inlet valve.
Fig. 9 is the left view of inlet valve.
Figure 10 is the rearview of inlet valve.
Wherein 1, damping fin, 2, damping fin fixed block, 3, spring, 4, inlet valve, 5, hole, 6, servomotor, 7, groove, 8, valve port, 9, tracheae, 10, separated axillare, 11 adjusting bolts, 12, backup plate, 13, for letter band.
The specific embodiment
Below in conjunction with specific embodiment, the present invention is further described.
As Figure 1-4, the front portion of separated belt pulley is provided with backup plate 12, on backup plate 12, by spring 3, connects damping fin fixed block 2, is fixedly connected with damping fin 1 on damping fin fixed block 2, and damping fin 1 is quality of rubber materials, and shore hardness is 45~50 °.As shown in Fig. 5-7, separated belt pulley comprises four belts, has gap between belt, and gap forms groove 7.It is corresponding that groove 7 and the position of damping fin 1 form, damping fin 1 can partial insertion groove 7 in, and leave certain gap.As shown in Fig. 5-6, the belt of separated belt pulley is provided with hole 5, separated belt pulley is driven by servomotor 6, as shown in Fig. 5,8-10, separated belt pulley inside is provided with inlet valve 4, and inlet valve afterbody is provided with tracheae 9, and tracheae 9 is connected with outside asepwirator pump, the summation of interior corresponding hole 5 areas of valve port 8 of inlet valve equals the sectional area of tracheae 9, thereby guarantees stable inspiratory capacity and suction.
When letter is when pressure between separated belt pulley is normal condition, separated belt pulley is taked at the uniform velocity separated at full speed mode, first envelope letter is adsorbed on separated belt pulley by inlet valve, and separate with adjacent letter, in the gap that the damping fin 1 that first envelope letter enters separated belt pulley front portion and groove 7 form, and fold slightly, with separated belt pulley, continue to move forward, the second envelope letter is adsorbed on separated belt pulley by inlet valve 5, continues above-mentioned motion process.
When pressure between letter and separated belt pulley is excessive, separated belt pulley is taked the mode of differential separation, separated belt pulley has servomotor drive to carry out intermittent adjusting microinching, the stiction between Practical belt and letter repeatedly, drive letter to move forward step by step, process described in repetition leading portion, until letter reaches preposition; If in the gap that the damping fin that now two envelope letters enter 1 and groove 7 form simultaneously, because damping fin is greater than the frictional force between two envelope letters to the frictional force of the second envelope letter, first envelope letter progressively moves forward under the drive of the intermittent adjusting microinching of separated belt pulley, it is motionless that the second envelope letter keeps, two envelope letters can be imbricate and progressively separate, treat that two envelope letters separate completely, the second envelope letter moves forward under the drive of separated belt pulley again, realizes single envelope separated.
The distance of intermittent adjusting microinching is 30mm, and letter drives by separated belt pulley the 150mm that travels forward, and therefore needs intermittent adjusting microinching 5 times.
Separated belt pulley below is provided with separated axillare 10, and separated axillare 10 is provided with adjusting bolt 11, by adjusting bolt 11, can regulate separated axillare 10 to move forward and backward, and described belt is carried out to tensioning adjusting.