A kind of single envelope separator for letter sorting
Technical field
The present invention relates to a kind of single envelope separator for letter sorting, belong to the letter sorting technical field.
Background technology
When single envelope of existing letter sorting is separated; separate the belt pulley uniform rotation; when the thrust of push pedal excessive; letter is crushed on when separating on the belt pulley tension, and the frictional force of belt and letter is not enough to bring letter into transfer passage, causes letter stuck; some separation belt pulleys are provided with the pressure detecting sensor; when push pedal is excessive to letter pressure, can take the measure of autostop, equipment is protected.But equipment downtime can be influential for the efficient of sorting, causes the running of single envelope separator discontinuous, inefficiency; Existing single envelope separator in the course of the work, the interaction force between the adjacent letter is non-constant, causes mutual change in friction force larger, easily causes single envelope separation difficulty, two envelopes that have even seal letter more and be brought into the split tunnel that separates belt pulley; In case two envelope letters by the split tunnel of while carry over score from belt pulley, namely cause single envelope to separate unsuccessfully, do not have remedial measure.
Summary of the invention
The technical issues that need to address of the present invention are:
1) be crushed on when separating on the belt pulley tension when letter, the frictional force of belt and letter is not enough to bring letter into transfer passage, causes letter stuck, or the equipment autostop.
2) adjacent letter interaction power is non-constant, causes mutual change in friction force larger, easily causes single envelope separation difficulty, two envelopes that have even seal letter more and be brought into the transfer passage that separates belt pulley.
3) in case two envelope letters by the split tunnel of while carry over score from belt pulley, namely cause single envelope to separate unsuccessfully, there is not remedial measure.
The present invention takes following technical scheme:
A kind of single envelope separator for letter sorting, comprise the separation belt pulley, the rear portion of described separation belt pulley be with for letter 13 corresponding, cover has at least three belts on the described separation belt pulley, form at least two gaps between each belt, described gap has inside groove 7, with the described belt pulley front portion of separating backup plate 11 is set, described backup plate 11 heads vertically are provided with the damping fin fixed block 2 identical with the quantity of described groove 7, described damping fin fixed block 2 is connected with described backup plate 11 elasticity by spring 3, described damping fixed block 2 front ends are fixed with damping fin 1, and described damping fin 1 can stay respectively the groove 7 of apertured insertion correspondence position; Described separation belt pulley is driven by servomotor 6, according to letter pressure normal/excessively drive respectively described separation belt pulley and carry out uniform rotation/intermittent adjusting microinching; Described belt is provided with equally distributed hole 5, and the belt inboard is provided with inlet valve, and the valve port of described inlet valve is aimed at described belt, and the inlet valve afterbody connects air pump by tracheae 9, and described inlet valve will be adsorbed on the belt near the first envelope letter of belt.
Further, the distance of described intermittent adjusting microinching is 30mm.
Further, the summation of valve port 8 interior corresponding described hole 5 areas of described inlet valve equals the sectional area of described tracheae 9.
Further, cover has four belts on the described separation belt pulley, forms three gaps between each belt.
Further, described separation belt pulley below is provided with separates axillare 10, and described separation axillare 10 is provided with adjusting bolt 11, can regulate described separation axillare 10 by described adjusting bolt 11 and move forward and backward, and described belt is carried out tensioning regulate.
Further, described damping fin 1 is quality of rubber materials, and shore hardness is 45~50 °.
Characteristics of the present invention are:
When letter and the pressure that separates belt pulley spare are excessive, separating belt pulley takes differential to separate, namely take the form of intermittent adjusting microinching, repeatedly provide stiction to letter, because stiction is greater than force of sliding friction, therefore letter still can be driven by belt and move forward, until reach the position of setting;
Utilize the suction-operated of inlet valve, the nearest head of distance separation belt pulley seals letter and can be attracted on the separation belt pulley, and itself and adjacent letter are separated, thus easier single the envelope in the passage that enters the separation belt pulley;
Utilize structures such as separating the anterior damping fin 1 that arranges of delivery wheel, damping fin fixed block 2, separate and be provided with corresponding groove 7 on the belt pulley, so that letter with separate belt pulley move forward a bit of after, enter in the slit between damping fin 1 and the groove 7, be the slightly attitude of fold, because the slit between damping fin 1 and the groove 7 is very little, add the autoregulation of damping fin fixed block 2 rear springs, can effectively reduce the above letter of two envelopes and enter probability in the slit, separate failed probability thereby effectively reduce single envelope.
In case two envelope letters have entered in the slit between damping fin 1 and the groove 7 simultaneously, this moment, letter was excessive with the pressure that separates between the belt pulley, servomotor 6 drives the separation belt pulley and carries out adjusting microinching, because the coefficient of friction of damping fin self is larger, damping fin and the second envelope letter produce larger frictional force, and the frictional force of two envelope letter spares is less, so two envelope letters gradually are imbricated and separate under the drive of belt adjusting microinching, after two envelope letters separate fully, the first envelope letter enters the subsequent delivery passage, the second envelope letter progressively moves forward under the drive of belt, finishes single envelope and separates.
Beneficial effect of the present invention is:
1) greatly reduce letter and be forced through tightly, can't drive by separated belt pulley, thus the jammed probability of letter.
2) prevent that effectively the simultaneously separated belt pulley of the above letter of two envelopes or two envelopes from driving, thereby single envelope is separated failed probability.
3) in case two envelope letters, still can continue single envelope separation by the split tunnel of while carry over score from belt pulley, and it is simple to be newly equipped with interposed structure, need not other power set or detection method.
4) efficient and success rate that letter sorting list envelope is separated have greatly been improved.
Description of drawings
Fig. 1 is the schematic top plan view that the present invention singly seals separator.
Fig. 2 is the part-structure enlarged drawing among Fig. 1.
The master that Fig. 3 the present invention singly seals separator looks schematic diagram.
Fig. 4 is the part-structure enlarged drawing among Fig. 3.
Fig. 5 is the perspective view of separating belt pulley and servomotor.
Fig. 6 is the front view of Fig. 5.
Fig. 7 is the right view of Fig. 6.
Fig. 8 is the perspective view of inlet valve.
Fig. 9 is the left view of inlet valve.
Figure 10 is the rearview of inlet valve.
Wherein 1, damping fin, 2, the damping fin fixed block, 3, spring, 4, inlet valve, 5, hole, 6, servomotor, 7, groove, 8, valve port, 9, tracheae, 10, separate axillare, 11 adjusting bolts, 12, backup plate, 13, for the letter band.
The specific embodiment
The present invention is further described below in conjunction with specific embodiment.
Shown in Fig. 1-4, the front portion of separating belt pulley is provided with backup plate 12, connects damping fin fixed block 2 by spring 3 on the backup plate 12, is fixedly connected with damping fin 1 on the damping fin fixed block 2, and damping fin 1 is quality of rubber materials, and shore hardness is 45~50 °.Shown in Fig. 5-7, separate belt pulley and comprise four belts, have the gap between the belt, the gap forms groove 7.It is corresponding that groove 7 and the position of damping fin 1 form, namely damping fin 1 can partial insertion groove 7 in, and leave certain slit.Shown in Fig. 5-6, the belt that separates belt pulley is provided with hole 5, separating belt pulley is driven by servomotor 6, shown in Fig. 5,8-10, separate belt pulley inside and be provided with inlet valve 4, the inlet valve afterbody is provided with tracheae 9, and tracheae 9 is connected with the asepwirator pump of outside, the summation of valve port 8 interior corresponding hole 5 areas of inlet valve equals the sectional area of tracheae 9, thereby guarantees stable inspiratory capacity and suction.
When letter when separating pressure between the belt pulley and be normal condition, separate belt pulley and take at full speed the at the uniform velocity mode of separation, first envelope letter is adsorbed on by inlet valve and separates on the belt pulley, and separate with adjacent letter, first envelope letter enters in the slit that the damping fin 1 that separates the belt pulley front portion and groove 7 form, and fold slightly, continues to move forward with separating belt pulley, the second envelope letter is adsorbed on by inlet valve 5 and separates on the belt pulley, continues above-mentioned motion process.
When letter when separating that pressure is excessive between the belt pulley, separate the mode that belt pulley takes differential to separate, separating belt pulley has the servomotor drive to carry out intermittent adjusting microinching, the stiction between Practical belt and the letter repeatedly, driving letter moves forward step by step, repeat the described process of leading portion, until letter reaches preposition; If in the slit that the damping fin 1 that this moment, two envelope letters entered simultaneously and groove 7 form, since damping fin to the frictional force of the second envelope letter greater than the frictional force between the two envelope letters, first envelope letter progressively moves forward under the drive that separates the intermittent adjusting microinching of belt pulley, it is motionless that the second envelope letter keeps, two envelope letters can be imbricate and progressively separate, treat that two envelope letters separate fully, the second envelope letter moves forward under the drive that separates belt pulley again, realizes that single envelope separates.
The distance of intermittent adjusting microinching is 30mm, and letter drives the 150mm that travels forward by separating belt pulley, therefore needs intermittent adjusting microinching 5 times.
Separate the belt pulley below and be provided with separation axillare 10, separate axillare 10 and be provided with adjusting bolt 11, can regulate separation axillare 10 by adjusting bolt 11 and move forward and backward, described belt is carried out tensioning regulate.