CN103019222A - Method for monitoring health status of metallurgical equipment - Google Patents
Method for monitoring health status of metallurgical equipment Download PDFInfo
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- CN103019222A CN103019222A CN201110294128XA CN201110294128A CN103019222A CN 103019222 A CN103019222 A CN 103019222A CN 201110294128X A CN201110294128X A CN 201110294128XA CN 201110294128 A CN201110294128 A CN 201110294128A CN 103019222 A CN103019222 A CN 103019222A
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Abstract
The invention relates to equipment monitoring. A system for monitoring health status of metallurgical equipment comprises a RFID wireless point-detecting instrument; a point-detecting standard library, including various kinds of information needed in point-detecting operation, wherein the various kinds of information include equipment information, period information, operator information, path information and start identification; a point-detecting result storage which includes point-detecting operation result and identification of completion status, and coordinates with various information in the point-detecting standard library through the only identification; an equipment health monitoring engine which is provided with three functions of preparing a point-detecting execution instruction, automatically scheduling point-detecting standard and releasing result; and a point-detecting implementation statistic module which comprises a status statistic module, a personnel work situation statistic module and an equipment status trend statistic module, and statistically analyzes the health status of the equipment from three aspects. According to the method for monitoring the health status of the metallurgical equipment provided by the invention, overall planning of the standard execution instruction is realized, the instruction scheduling is convenient to change, and high-efficient execution of the point-detecting instruction is ensured.
Description
Technical field
The present invention relates to monitoring of tools, relate in particular to a kind of metallurgical equipment supervisory system and method.
Background technology
Can be at a high speed, produce work of high quality efficiently, be a key that can smelter survive.And to reach this purpose, service equipment state healthy most important.At present, the service equipment state is healthy, the main spot check system that adopts, namely by employment (depending on, listen, smell, distinguish the flavor of, touch) or simple instrument, instrument, the process that the position (point) of a certain regulation on the equipment is had N/R preventative careful inspection according to cycle and the method for prior setting is so that the hidden danger of equipment and scarce road can access early detection, early prevention, early time treatment.Wherein the formulation of sequenced detection standard is no doubt extremely important, if but there is not the effective instrument of a cover to go management to carry out sequenced detection standard, efficient will reduce greatly.
At present, existing method is revised underaction in generation and the scheduling thereof of spot check execution instruction; The transmission of the relative recording in the spot check implementation process can not realize automatically or the automatic transmission interface numerous and diverse; Analytic function for the spot check result is not enough.
Summary of the invention
The present invention is intended to address the aforementioned drawbacks, and a kind of metallurgical equipment health status supervisory system and method are provided.The present invention realizes standard is carried out the overall planning of instruction, easily change directive scheduling, but can guarantee the efficient execution of spot check instruction; Reach and simplify the spot check course of work, alleviate spot check operator work load; Make things convenient for the whole state of whole equipment and the situation of spot check work held of related management personnel.
For addressing the above problem, a kind of metallurgical equipment monitoring method of health state, it comprises wireless spot check instrument, and described wireless spot check instrument is the wireless spot check instrument of RFID, and it also comprises:
The sequenced detection standard storehouse, it comprises spot check and operates required every terms of information, facility information, cycle information, operating personnel's information, route information and startup sign;
The spot check result memory; Comprise the spot check operating result, performance identifies, and is associated by every terms of information in unique sign and the sequenced detection standard table;
Equipment health monitoring engine has spot check execution instruction preparation, sequenced detection standard automatic arrangement program and result and issues three partial functions, is respectively instruction plan and automatic arrangement program sequenced detection standard and issue spot check result that wireless spot check instrument generates needs execution
Equipment health status analysis module, it comprise according to spot check as a result the statistic added up of table information, personnel's working condition statistics, equipment state trend add up three parts, from three angle statistical study equipment health status.
The object of the invention is to control the equipment health status, create a cover and adapted to it parallel effective method, realized standard is carried out the overall planning of instruction, easily change directive scheduling, can guarantee the efficient execution of spot check instruction, reach and simplify the spot check course of work, alleviate spot check operator work load, make things convenient for the whole state of whole equipment and the situation of spot check work held of related management personnel.Generation and scheduling thereof that method of the present invention is carried out instruction at spot check are revised flexibly; The transmission of the relative recording in the spot check implementation process can realize manually or automatically transmission; Analytic function for the spot check result is powerful.
Description of drawings
Below, the present invention is further illustrated by reference to the accompanying drawings:
Fig. 1 is supervisory system schematic diagram of the present invention.
Embodiment
As shown in Figure 1:, a kind of metallurgical equipment monitoring method of health state, it comprises wireless spot check instrument 5, and described wireless spot check instrument is the wireless spot check instrument of RFID, and it also comprises:
Sequenced detection standard storehouse 1, it comprises spot check and operates required every terms of information, facility information, cycle information, operating personnel's information, route information and startup sign;
Spot check result memory 2; Comprise the spot check operating result, performance identifies, and is associated by every terms of information in unique sign and the sequenced detection standard table;
Equipment health monitoring engine 3 has spot check execution instruction preparation, sequenced detection standard automatic arrangement program and result and issues three partial functions, is respectively instruction plan and automatic arrangement program sequenced detection standard and issue spot check result that wireless spot check instrument generates needs execution;
Spot check is implemented statistical model module 4, and it comprises according to spot check table information statistic, personnel's working condition statistics, three parts of equipment state trend statistics of adding up as a result, from three angle statistical study equipment health status.
Equipment health monitoring engine 3 extracted data from sequenced detection standard storehouse and equipment library is utilized the sign associated data that designs, and carries out director data according to the scheduling date formation spot check of setting.
Every day, the staff utilized bluetooth or usb data line that ready spot check execution director data in the step 1 is downloaded on the described spot check instrument, the spot check instrument is carried out different spot check work according to the different ID button of route information touching that distributes in the standard based on the RFID technology, utilizes bluetooth or usb data line to upload the spot check result to the spot check result memory after returning in the scene.
Equipment health monitoring engine is found out uncompleted spot check working stamndard item on the same day from the spot check result memory, respectively all standard is operated in other day in cycle, week, the moon, season, year, if plan execution date+1 of a certain standard day＜benchmark execution date+cycle then adds one day in plan and become new plan execution date execution date; Otherwise, in the spot check result memory, record once this standard and do not finish, to plan to add one day execution date and become new plan execution date, plan execution date and benchmark are synchronous execution date.
Equipment health monitoring engine is made profits with the Information generation spot check tomorrow executing data in sequenced detection standard storehouse and equipment library and the spot check result memory.
Equipment health monitoring engine with the spot check resultant content in the spot check result memory in order (as: by the time, by a certain information classification of equipment) present to plant maintenance person, embodiment device health status.
Equipment health monitoring engine extracts the spot check result data in the spot check result memory, requirement according to analysis module, data are carried out filter preprocessing, utilize FFT, envelope technique to obtain data feature values, and then judge, statistics equipment state, operation trend, more fully embodiment device health status.Simultaneously, system can also add up the situation of each spot check personnel work, makes things convenient for managerial personnel to manage.
Claims (2)
1. metallurgical equipment monitoring method of health state, it comprises wireless spot check instrument, it is characterized in that, described wireless spot check instrument is the wireless spot check instrument of RFID, and it also comprises: sequenced detection standard storehouse, spot check result memory, equipment health monitoring engine and spot check are implemented the statistical model module and are comprised the following steps:
Step 1: equipment health monitoring engine extracted data from sequenced detection standard storehouse and equipment library, utilize the sign associated data that designs, and carry out instruction according to the scheduling date formation spot check of setting;
Step 2: every day, the staff utilized bluetooth or usb data line that ready spot check execution director data in the step 1 is downloaded on the described spot check instrument, and the spot check instrument is carried out different spot check work according to the different ID button of route information touching that distributes in the standard; After returning, the scene utilize bluetooth or usb data line to upload the spot check result to the spot check result memory;
Step 3: equipment health monitoring engine is found out uncompleted spot check working stamndard item on the same day from the spot check result memory, respectively all standard is operated in other day in cycle, week, the moon, season, year, if plan execution date+1 of a certain standard day＜benchmark execution date+cycle then adds one day in plan and become new plan execution date execution date; Otherwise, in the spot check result memory, record once this standard and do not finish, to plan to add one day execution date and become new plan execution date, plan execution date and benchmark are synchronous execution date;
Step 4: equipment health monitoring engine is made profits with the Information generation spot check tomorrow executing data in sequenced detection standard storehouse and equipment library and the spot check result memory;
Step 5: the spot check resultant content in the spot check result memory is presented to plant maintenance person, the embodiment device health status in an orderly manner by time, a certain information classification of equipment.
2. the method for supervising of the metallurgical equipment health status supervisory system described in according to claim 1, it is characterized in that, described spot check implement statistical model according to time period of user's appointment to spot check as a result the data in the table retrieve, pre-service and make analysis, comprising:
A. utilize the result data after processing, and according to the facility information in the related spot check java standard library of unique identification, the normal operation ratio of adding up each this section of equipment period;
B. the result data after utilize processing, and according to the personal information in the related spot check java standard library of unique identification, the work completion rate of adding up each spot check staff this section period, and the normal number that detects of this employee, unusually several;
C. utilize the result data after processing, and according to the related spot check java standard library of unique identification, find out quantitative normal term, and each quantitative criterion is done trend analysis, and will be inclined to trend map and present to plant maintenance person.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201110294128.XA CN103019222B (en) | 2011-09-28 | 2011-09-28 | Metallurgical equipment monitoring method of health state |
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| Application Number | Priority Date | Filing Date | Title |
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| CN201110294128.XA CN103019222B (en) | 2011-09-28 | 2011-09-28 | Metallurgical equipment monitoring method of health state |
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| CN103019222A true CN103019222A (en) | 2013-04-03 |
| CN103019222B CN103019222B (en) | 2017-06-09 |
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| CN201110294128.XA Active CN103019222B (en) | 2011-09-28 | 2011-09-28 | Metallurgical equipment monitoring method of health state |
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Cited By (3)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN106339797A (en) * | 2016-08-17 | 2017-01-18 | 北京拓盛智联技术有限公司 | Point inspection data processing method and device |
| CN108369670A (en) * | 2015-12-11 | 2018-08-03 | 大金工业株式会社 | Information processing unit |
| CN114777694A (en) * | 2022-03-29 | 2022-07-22 | 马鞍山钢铁股份有限公司 | Method for judging state change trend of hot-rolled multifunctional thickness gauge ray tube |
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| CN1492474A (en) * | 2002-10-22 | 2004-04-28 | 首钢日电电子有限公司 | Semiconductor production device management system |
| US20050283498A1 (en) * | 2004-06-22 | 2005-12-22 | Taiwan Semiconductor Manufacturing Company, Ltd. | System and method to build, retrieve and track information in a knowledge database for trouble shooting purposes |
| CN1858727A (en) * | 2005-05-06 | 2006-11-08 | 鸿富锦精密工业（深圳）有限公司 | Producing device monitor system and method |
| CN101770612A (en) * | 2009-09-17 | 2010-07-07 | 宁波北电源兴电力工程有限公司 | Device defect management module of EAM (Enterprise Asset Management) system in power plant |
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2011
- 2011-09-28 CN CN201110294128.XA patent/CN103019222B/en active Active
Patent Citations (4)
| Publication number | Priority date | Publication date | Assignee | Title |
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| CN1492474A (en) * | 2002-10-22 | 2004-04-28 | 首钢日电电子有限公司 | Semiconductor production device management system |
| US20050283498A1 (en) * | 2004-06-22 | 2005-12-22 | Taiwan Semiconductor Manufacturing Company, Ltd. | System and method to build, retrieve and track information in a knowledge database for trouble shooting purposes |
| CN1858727A (en) * | 2005-05-06 | 2006-11-08 | 鸿富锦精密工业（深圳）有限公司 | Producing device monitor system and method |
| CN101770612A (en) * | 2009-09-17 | 2010-07-07 | 宁波北电源兴电力工程有限公司 | Device defect management module of EAM (Enterprise Asset Management) system in power plant |
Cited By (4)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN108369670A (en) * | 2015-12-11 | 2018-08-03 | 大金工业株式会社 | Information processing unit |
| CN106339797A (en) * | 2016-08-17 | 2017-01-18 | 北京拓盛智联技术有限公司 | Point inspection data processing method and device |
| CN114777694A (en) * | 2022-03-29 | 2022-07-22 | 马鞍山钢铁股份有限公司 | Method for judging state change trend of hot-rolled multifunctional thickness gauge ray tube |
| CN114777694B (en) * | 2022-03-29 | 2024-02-02 | 马鞍山钢铁股份有限公司 | Method for judging state change trend of hot-rolled multifunctional thickness gauge tube |
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| CN103019222B (en) | 2017-06-09 |
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Address after: 201900, 335, Pu Pu Road, Shanghai, Baoshan District Patentee after: SHANGHAI BAOSTEEL INDUSTRY TECHNOLOGICAL SERVICE Co.,Ltd. Address before: 201900, 335, Pu Pu Road, Shanghai, Baoshan District Patentee before: Shanghai Baosteel Industrial Inspection Co.,Ltd. |
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Address after: No. 3520 Tongji Road, Baoshan District, Shanghai, 201900 Patentee after: Baowu equipment Intelligent Technology Co.,Ltd. Address before: 201900, 335, Pu Pu Road, Shanghai, Baoshan District Patentee before: SHANGHAI BAOSTEEL INDUSTRY TECHNOLOGICAL SERVICE Co.,Ltd. Address after: 201900, 335, Pu Pu Road, Shanghai, Baoshan District Patentee after: Shanghai Baosteel Industrial Inspection Co.,Ltd. Address before: 200900, 335, Pu Pu Road, Shanghai, Baoshan District Patentee before: Shanghai Baosteel Industry Inspection Corp. |
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