CN103017193A - Plate type ceramic air preheater - Google Patents

Plate type ceramic air preheater Download PDF

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Publication number
CN103017193A
CN103017193A CN2013100056411A CN201310005641A CN103017193A CN 103017193 A CN103017193 A CN 103017193A CN 2013100056411 A CN2013100056411 A CN 2013100056411A CN 201310005641 A CN201310005641 A CN 201310005641A CN 103017193 A CN103017193 A CN 103017193A
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China
Prior art keywords
air preheater
support member
ceramic
fluid
heat exchanger
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CN2013100056411A
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CN103017193B (en
Inventor
曹伟强
李波
程高锋
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Luoyang Ruichang Environmental Engineering Co ltd
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Luoyang Ruichang Petro Chemical Equipment Co Ltd
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Priority to CN201310005641.1A priority Critical patent/CN103017193B/en
Publication of CN103017193A publication Critical patent/CN103017193A/en
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    • YGENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
    • Y02TECHNOLOGIES OR APPLICATIONS FOR MITIGATION OR ADAPTATION AGAINST CLIMATE CHANGE
    • Y02EREDUCTION OF GREENHOUSE GAS [GHG] EMISSIONS, RELATED TO ENERGY GENERATION, TRANSMISSION OR DISTRIBUTION
    • Y02E20/00Combustion technologies with mitigation potential
    • Y02E20/34Indirect CO2mitigation, i.e. by acting on non CO2directly related matters of the process, e.g. pre-heating or heat recovery

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  • Heat-Exchange Devices With Radiators And Conduit Assemblies (AREA)
  • Air Supply (AREA)

Abstract

The invention belongs to the technical field of heat exchangers and provides a plate type ceramic air preheater. The plate type ceramic air preheater is a cube structure which comprises an upper cover plate (5), a lower baseplate (2) and a vertical column (4), wherein a plurality of heat exchange plates which are arranged up and down are arranged in the plate type ceramic air preheater; a heat exchange plate (6) is a U-shaped ceramic plate; fluid channels are formed between two up-down adjacent heat exchange plates (6), a topmost heat exchange plate (6) and the lower baseplate (2), the upper cover plate (5) and the bottom-most heat exchange plate (6), and two up-down adjacent heat exchange plates (6); the adjacent two fluid channels are vertically arranged; and supporting pieces placed in the two adjacent sealing fluid channels are vertically distributed. By utilizing the plate type ceramic air preheater, the exhaust gas temperature can be reduced to less than 100 DEG C; the energy-saving environment-protection effect is good; afterheat of the exhaust gas is effectively recycled; and due to reduction of the exhaust gas temperature, energy of a heating furnace is fully used, and the efficiency of the heating furnace is greatly improved.

Description

A kind of board-like ceramic air preheater
Technical field
The invention belongs to technical field of heat exchangers, be specifically related to a kind of board-like ceramic air preheater.
Background technology
In petrochemical industry, power industry, Industrial Boiler and various heating furnace are main energy consumption equipments, under the environment of global energy-conserving and environment-protective, the efficient that improves Industrial Boiler and heating furnace seems particularly important, the efficient major measure that improves Industrial Boiler and heating furnace is the waste heat in the recovered flue gas, reduces and discharges flue-gas temperature.The maximum difficult point that reclaims at present low-temperature flue gas is the acid dew piont corrosion problem, and the air preheater that common iron is made can lose efficacy because of the acid corrosion problem at short notice.The flue gas low-temperature dew point corrosion is the technological difficulties that restriction reduces the exhaust gas temperature maximum.In order to avoid dew-point temperature, the flue-gas temperature of discharging now arrives about 180 ° of C now, along with riseing of energy rareness and price, is badly in need of a kind of new product that can effectively reduce exhaust gas temperature on the market.
Summary of the invention
In order to overcome the deficiencies in the prior art, the objective of the invention is to propose a kind of board-like ceramic air preheater.
The present invention adopts following technical scheme for finishing above-mentioned purpose:
A kind of board-like ceramic air preheater, the cube structure of described board-like ceramic air preheater for being consisted of by upper cover plate, lower shoe and column; In the board-like ceramic air preheater of cube structure, be provided with a plurality of heat exchanger plates that are arranged above and below; Described heat exchanger plates is the U-shaped ceramic wafer, and this pottery is corundum ceramic or zirconia ceramics or silicon nitride ceramics or silicon carbide ceramics or glass ceramics; Between neighbouring two described heat exchanger plates, between the superiors' heat exchanger plates and the lower shoe, between upper cover plate and the orlop heat exchanger plates and all consist of the fluid passage between neighbouring two described heat exchanger plates, and the mutually wrong 90 ° of settings in adjacent two fluid passages; In each fluid passage, be provided with many rows along transversely arranged support member, and all be pasted with seal in the upper and lower end face of described support member, form and do adjacent mutual wrong 90 a ° fluid-encapsulated passage, adjacent mutual wrong 90 ° fluid-encapsulated passage is respectively zone of heat liberation and cold fluid pass; Be positioned at mutually wrong 90 ° of interlaced arrangement of support member of adjacent two fluid-encapsulated passages.
Have " people " font or serpentine rag on the plate face of described heat exchanger plates.
Described support member is ceramic supporting element, and this pottery is corundum ceramic or zirconia ceramics or silicon nitride ceramics or silicon carbide ceramics or glass ceramics.
Described support member is column, and the cross sectional shape of described support member is oval; Oval-shaped major axis place direction is circulating direction, and most advanced and sophisticated first contacting with fluid is convenient to fluid and is circulated stably, can not form the whirlpool dead band at the lee face of support member, and pressure drop is little.
Import and export at fluid-encapsulated passage all arrange the marginal branch support member, and at described marginal branch support member top and bottom adhesive seal spare.
Described marginal branch support member is ceramic marginal branch support member, and this pottery is corundum ceramic or zirconia ceramics or silicon nitride ceramics or silicon carbide ceramics or glass ceramics.
Described marginal branch support member is the lath-shaped with strip hole.
Described seal is sealing strip or diaphragm seal, and the material of seal is fluorubber, silicon rubber and varicosity PTFE.
Superpose up and down four jiaos of the fluid-encapsulated passage that forms of the described heat exchanger plates of several layers are equipped with column, and the place, post angle of described column arranges L shaped strip seal, thereby reaches the sealing at post angle, prevents the cold and hot fluid short circuit.
Be provided with in order to multi-layer sealed runner is pressed on holding down assembly between upper cover plate and the lower shoe at the two ends of described column; Described holding down assembly comprises double-screw bolt, nut and dish-shaped stage clip; After double-screw bolt passes upper cover plate or lower shoe, load onto dish-shaped stage clip and nut in upper end or the lower end of bolt, screw nut and make upper cover plate and lower shoe apart from minimizing, thereby the heat exchanger plates between holddown plate and the base plate is realized sealing.
A kind of board-like ceramic air preheater that the present invention proposes has adopted described technical scheme, has following beneficial effect:
1, dew-point corrosion resistant can the long-time continuous stable operation
The critical piece heat exchanger plates of a kind of board-like ceramic air preheater that the present invention proposes and support member are all by ceramic making, the corrosion resistance of pottery is strong, it is one of best material of antiacid dew point corrosion, its medium circulation surface spraying anticorrosive paint of the cube that column and upper cover plate, lower shoe form, enamel, resin, or the anti-corrosion materials such as lining rubber slab, tetrafluoro plate, to resist the corrosion of acid dew point, so can online long period continuous and steady operation in the atmosphere of low-temperature flue gas.
2, can large scale make, improve heat exchange area
Because the present invention is module making, so on large-sized pipeline, can be assemblied to form with a plurality of modules, so just increased heat exchange area, improved heat transfer effect, this is that old-fashioned heat exchanger institute is inaccessiable.
3, simple in structure, stable
Though framework of the present invention is rigidity, but all seals all are flexible with holding down assembly, the deformation of pottery heat exchanger plates is very little, thermal stress is little, and owing to be elastic packing between heat exchange plate and the support member, the function of good damping effect and flexible support is arranged, can effectively prevent the brittle break of pottery, improve equipment life, make the long-time running of equipment energy.
4. Mist heat recovering effectively, energy-conserving and environment-protective
Heat exchanger plates of the present invention is ceramic disc, and it has very strong acid resistance, can not be subject to the impact of dew point corrosion, so exhaust gas temperature can be dropped to 100 ° below the C, effects of energy conservation and environmental protection is good, has effectively reclaimed fume afterheat.The reduction of exhaust gas temperature can improve the efficient of heating furnace greatly so that the energy of heating furnace is fully utilized.
Description of drawings
Fig. 1 is structural front view of the present invention.
Fig. 2 is the B-B cutaway view of Fig. 1.
Fig. 3 is the A-A cutaway view of Fig. 1.
Fig. 4 is the front view of heat exchanger plates among the present invention.
Fig. 5 is the top view of Fig. 4.
Fig. 6 is the front view of marginal branch support member among the present invention.
Fig. 7 is the top view of support member among the present invention.
Among the figure: 1, hold down assembly 2, lower shoe, 3, support member, 4, column, 5, upper cover plate, 6, heat exchanger plates, 7, seal, 8, the L-type sealing strip, 9, the marginal branch support member.
The specific embodiment
With specific embodiment the present invention is illustrated by reference to the accompanying drawings:
Such as Fig. 1, shown in Figure 3, a kind of board-like ceramic air preheater, the cube structure of described board-like ceramic air preheater for being consisted of by upper cover plate 5, lower shoe 2 and column 4; In the board-like ceramic air preheater of cube structure, be provided with a plurality of heat exchanger plates that are arranged above and below 6; Described heat exchanger plates 6 is the U-shaped ceramic wafer, and this pottery is corundum ceramic or zirconia ceramics or silicon nitride ceramics or silicon carbide ceramics or glass ceramics; Between neighbouring two described heat exchanger plates 6, between the superiors' heat exchanger plates and the lower shoe 2, between upper cover plate 5 and the orlop heat exchanger plates and all consist of the fluid passage between neighbouring two described heat exchanger plates 6, and the mutually wrong 90 ° of settings in adjacent two fluid passages; In each fluid passage, be provided with many rows along transversely arranged support member 3, and all be pasted with seal 7 in the upper and lower end face of described support member 3, form and do adjacent mutual wrong 90 a ° fluid-encapsulated passage, adjacent mutual wrong 90 ° fluid-encapsulated passage is respectively zone of heat liberation and cold fluid pass; In conjunction with Fig. 2, be positioned at support member 7 mutually wrong 90 ° of interlaced arrangement of adjacent two fluid-encapsulated passages.
In conjunction with Fig. 7, described support member 3 is column, and the cross sectional shape of described support member 3 is oval; Oval-shaped major axis place direction is circulating direction, and most advanced and sophisticated first contacting with fluid is convenient to fluid and is circulated stably, can not form the whirlpool dead band at the lee face of support member, and pressure drop is little.
In conjunction with Fig. 4, Fig. 5, described heat exchanger plates 6 is that U-shaped is tabular, and " people " font rag is arranged on the plate face.
In conjunction with Fig. 6, the material of described marginal branch support member 9 is ceramic material, and described ceramic material is corundum ceramic or zirconia ceramics or silicon nitride ceramics or silicon carbide ceramics or glass ceramics.
In conjunction with Fig. 6, described marginal branch support member 9 is the lath-shaped with strip hole.
Described seal 7 is sealing strip or diaphragm seal, and seal is fluorubber, silicon rubber and varicosity PTFE.
Superpose up and down four jiaos of the fluid-encapsulated passage that forms of several described heat exchanger plates are equipped with column 4, and the place, post angle of described column 4 arranges L shaped strip seal, thereby reaches the sealing at post angle, prevents the cold and hot fluid short circuit.
Be provided with at the two ends of described column 4 in order to multi-layer sealed runner is pressed on and hold down assembly 1 between upper cover plate and the lower shoe; Described holding down assembly 1 comprises double-screw bolt, nut and dish-shaped stage clip; After double-screw bolt passes upper cover plate or lower shoe, load onto dish-shaped stage clip and nut in upper end or the lower end of bolt, screw nut and make upper cover plate and lower shoe apart from minimizing, thereby the heat exchanger plates between holddown plate and the base plate is realized sealing.

Claims (8)

1. board-like ceramic air preheater, described board-like ceramic air preheater are the cube structure that is made of upper cover plate (5), lower shoe (2) and column (4); In the board-like ceramic air preheater of cube structure, be provided with a plurality of heat exchanger plates that are arranged above and below (6); It is characterized in that: described heat exchanger plates (6) is the U-shaped ceramic wafer, and this pottery is corundum ceramic or zirconia ceramics or silicon nitride ceramics or silicon carbide ceramics or glass ceramics; Between neighbouring two described heat exchanger plates (6), between the superiors' heat exchanger plates (6) and the lower shoe (2), between upper cover plate (5) and the orlop heat exchanger plates (6) and all consist of the fluid passage between neighbouring two described heat exchanger plates (6), and the mutually wrong 90 ° of settings in adjacent two fluid passages; In each fluid passage, be provided with many rows along transversely arranged support member (3), and all be pasted with seal (7) in the upper and lower end face of described support member (3), form and do adjacent mutual wrong 90 a ° fluid-encapsulated passage, adjacent mutual wrong 90 ° fluid-encapsulated passage is respectively zone of heat liberation and cold fluid pass; Be positioned at mutually wrong 90 ° of interlaced arrangement of support member of adjacent two fluid-encapsulated passages.
2. a kind of board-like ceramic air preheater according to claim 1 is characterized in that: have " people " font or serpentine rag on the plate face of described heat exchanger plates (6).
3. a kind of board-like ceramic air preheater according to claim 1, it is characterized in that: the material of described support member (3) is ceramic material, described ceramic material is corundum ceramic or zirconia ceramics or silicon nitride ceramics or silicon carbide ceramics or glass ceramics.
4. a kind of board-like ceramic air preheater according to claim 1 is characterized in that: described support member (3) is column, and the cross sectional shape of described support member be ellipse; Oval-shaped major axis place direction is circulating direction, and most advanced and sophisticated first contacting with fluid is convenient to fluid and is circulated stably, can not form the whirlpool dead band at the lee face of support member, and pressure drop is little.
5. a kind of board-like ceramic air preheater according to claim 1, it is characterized in that: the import and export at fluid-encapsulated passage all arrange marginal branch support member (9), and described marginal branch support member (9) is the lath-shaped with strip hole; At described marginal branch support member (9) top and bottom adhesive seal spares (7), described marginal branch support member (9) is ceramic marginal branch support member, and this pottery is corundum ceramic or zirconia ceramics or silicon nitride ceramics or silicon carbide ceramics or glass ceramics.
6. a kind of board-like ceramic air preheater according to claim 1, it is characterized in that: described seal (7) is sealing strip or diaphragm seal, and the material of seal (7) is fluorubber, silicon rubber and varicosity PTFE.
7. a kind of board-like ceramic air preheater according to claim 1, it is characterized in that: superpose up and down four jiaos of the fluid-encapsulated passage that forms of the described heat exchanger plates of several layers are equipped with column, the place, post angle of described column arranges L shaped strip seal, thereby reach the sealing at post angle, prevent the cold and hot fluid short circuit.
8. a kind of board-like ceramic air preheater according to claim 1 is characterized in that: be provided with at the two ends of described column in order to multi-layer sealed runner is pressed on holding down assembly between upper cover plate and the lower shoe (1); Described holding down assembly (1) comprises double-screw bolt, nut and dish-shaped stage clip; After double-screw bolt passes upper cover plate or lower shoe, load onto dish-shaped stage clip and nut in upper end or the lower end of bolt, screw nut and make upper cover plate and lower shoe apart from minimizing, thereby the heat exchanger plates between holddown plate and the base plate is realized sealing.
CN201310005641.1A 2013-01-08 2013-01-08 A kind of plate type ceramic air preheater Active CN103017193B (en)

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Application Number Priority Date Filing Date Title
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Cited By (1)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN112146488A (en) * 2020-09-10 2020-12-29 山东旺泰科技有限公司 Silicon carbide plate heat exchanger

Citations (6)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
WO1986002718A1 (en) * 1984-11-02 1986-05-09 Mitsubishi Jukogyo Kabushiki Kaisha Crossflow heat exchanger
CN2041803U (en) * 1988-09-27 1989-07-26 张国祥 Cast iron air preheater
CN201903066U (en) * 2010-12-20 2011-07-20 洛阳瑞昌石油化工设备有限公司 Low temperature dew point corrosion resistance enamel plate type air preheater
CN202002523U (en) * 2011-04-13 2011-10-05 甘肃蓝科石化高新装备股份有限公司 Lamella bundle for pure countercurrent flow lamella heat exchanger
CN202024634U (en) * 2011-03-07 2011-11-02 中国矿业大学 Anti-dirt-adherence efficient heat exchanger
CN203223935U (en) * 2013-01-08 2013-10-02 洛阳瑞昌石油化工设备有限公司 Plate-type ceramic air pre-heater

Patent Citations (6)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
WO1986002718A1 (en) * 1984-11-02 1986-05-09 Mitsubishi Jukogyo Kabushiki Kaisha Crossflow heat exchanger
CN2041803U (en) * 1988-09-27 1989-07-26 张国祥 Cast iron air preheater
CN201903066U (en) * 2010-12-20 2011-07-20 洛阳瑞昌石油化工设备有限公司 Low temperature dew point corrosion resistance enamel plate type air preheater
CN202024634U (en) * 2011-03-07 2011-11-02 中国矿业大学 Anti-dirt-adherence efficient heat exchanger
CN202002523U (en) * 2011-04-13 2011-10-05 甘肃蓝科石化高新装备股份有限公司 Lamella bundle for pure countercurrent flow lamella heat exchanger
CN203223935U (en) * 2013-01-08 2013-10-02 洛阳瑞昌石油化工设备有限公司 Plate-type ceramic air pre-heater

Cited By (1)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN112146488A (en) * 2020-09-10 2020-12-29 山东旺泰科技有限公司 Silicon carbide plate heat exchanger

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Address after: 471003 No. 8, Yan Guang road, high and new technology development zone, Luoyang, Henan

Patentee after: LUOYANG RUICHANG ENVIRONMENTAL ENGINEERING Co.,Ltd.

Address before: 471003 No. 8, Yan Guang road, high and new technology development zone, Luoyang, Henan

Patentee before: LUO YANG RUICHANG PETRO-CHEMICAL EQUIPMENT Co.,Ltd.

PE01 Entry into force of the registration of the contract for pledge of patent right
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Denomination of invention: Plate type ceramic air preheater

Effective date of registration: 20220217

Granted publication date: 20160120

Pledgee: Bank of China Limited by Share Ltd. Luoyang branch

Pledgor: LUOYANG RUICHANG ENVIRONMENTAL ENGINEERING Co.,Ltd.

Registration number: Y2022980001619

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Pledgee: Bank of China Limited by Share Ltd. Luoyang branch

Pledgor: LUOYANG RUICHANG ENVIRONMENTAL ENGINEERING Co.,Ltd.

Registration number: Y2022980001619

PE01 Entry into force of the registration of the contract for pledge of patent right
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Denomination of invention: A plate type ceramic air preheater

Effective date of registration: 20230421

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Pledgee: Bank of China Limited by Share Ltd. Luoyang branch

Pledgor: LUOYANG RUICHANG ENVIRONMENTAL ENGINEERING Co.,Ltd.

Registration number: Y2023980038744