CN108426265A - A kind of multiple tube smoke water heater - Google Patents

A kind of multiple tube smoke water heater Download PDF

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Publication number
CN108426265A
CN108426265A CN201810443667.7A CN201810443667A CN108426265A CN 108426265 A CN108426265 A CN 108426265A CN 201810443667 A CN201810443667 A CN 201810443667A CN 108426265 A CN108426265 A CN 108426265A
Authority
CN
China
Prior art keywords
tube
heat
heat exchanger
water heater
exchanging
Prior art date
Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
Pending
Application number
CN201810443667.7A
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Chinese (zh)
Inventor
付玲君
Current Assignee (The listed assignees may be inaccurate. Google has not performed a legal analysis and makes no representation or warranty as to the accuracy of the list.)
Shanghai Fu Wang Furnace Co Ltd
Original Assignee
Shanghai Fu Wang Furnace Co Ltd
Priority date (The priority date is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the date listed.)
Filing date
Publication date
Application filed by Shanghai Fu Wang Furnace Co Ltd filed Critical Shanghai Fu Wang Furnace Co Ltd
Priority to CN201810443667.7A priority Critical patent/CN108426265A/en
Publication of CN108426265A publication Critical patent/CN108426265A/en
Pending legal-status Critical Current

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Classifications

    • FMECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
    • F23COMBUSTION APPARATUS; COMBUSTION PROCESSES
    • F23JREMOVAL OR TREATMENT OF COMBUSTION PRODUCTS OR COMBUSTION RESIDUES; FLUES 
    • F23J15/00Arrangements of devices for treating smoke or fumes
    • F23J15/06Arrangements of devices for treating smoke or fumes of coolers
    • FMECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
    • F28HEAT EXCHANGE IN GENERAL
    • F28DHEAT-EXCHANGE APPARATUS, NOT PROVIDED FOR IN ANOTHER SUBCLASS, IN WHICH THE HEAT-EXCHANGE MEDIA DO NOT COME INTO DIRECT CONTACT
    • F28D7/00Heat-exchange apparatus having stationary tubular conduit assemblies for both heat-exchange media, the media being in contact with different sides of a conduit wall
    • F28D7/16Heat-exchange apparatus having stationary tubular conduit assemblies for both heat-exchange media, the media being in contact with different sides of a conduit wall the conduits being arranged in parallel spaced relation
    • F28D7/1615Heat-exchange apparatus having stationary tubular conduit assemblies for both heat-exchange media, the media being in contact with different sides of a conduit wall the conduits being arranged in parallel spaced relation the conduits being inside a casing and extending at an angle to the longitudinal axis of the casing; the conduits crossing the conduit for the other heat exchange medium
    • YGENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
    • Y02TECHNOLOGIES OR APPLICATIONS FOR MITIGATION OR ADAPTATION AGAINST CLIMATE CHANGE
    • Y02EREDUCTION OF GREENHOUSE GAS [GHG] EMISSIONS, RELATED TO ENERGY GENERATION, TRANSMISSION OR DISTRIBUTION
    • Y02E20/00Combustion technologies with mitigation potential
    • Y02E20/30Technologies for a more efficient combustion or heat usage

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  • Engineering & Computer Science (AREA)
  • Mechanical Engineering (AREA)
  • General Engineering & Computer Science (AREA)
  • Physics & Mathematics (AREA)
  • Thermal Sciences (AREA)
  • Heat-Exchange Devices With Radiators And Conduit Assemblies (AREA)

Abstract

Present invention is disclosed a kind of multiple tube smoke water heaters, including heat exchanger tube, fixed tube sheet, fixed frame, boxboard, water inlet pipe and outlet pipe, the heat exchanger tube is provided with multiple and forms heat exchanger tube row at equal intervals, the heat exchanger tube row is equidistantly provided with multiple rows of formation heat-exchanging tube bundle, and linear or stagger arrangement distribution setting between adjacent two heat exchanger tubes row, the heat-exchanging tube bundle is equidistantly provided with multiple rows of, the both ends of the heat-exchanging tube bundle are each passed through fixed tube sheet and correspond to fixation, the end of adjacent two heat-exchanging tube bundle is correspondingly connected with, the water inlet pipe and the heat-exchanging tube bundle of bottom are correspondingly connected with, the outlet pipe and the heat-exchanging tube bundle at top are correspondingly connected with, it is correspondingly arranged on deashing device between multiple heat exchanger tube rows.The characteristics of present invention has dew-point corrosion resistant, realizes long-period stable operation, and energy-saving effect is notable, and emission reduction effect is notable, and heat transfer efficiency is high, and multiple tube intensity is high, and the cycle of operation is long, easy cleaning.

Description

A kind of multiple tube smoke water heater
Technical field
The present invention relates to a kind of multiple tube smoke water heaters.
Background technology
Low Temperature Thermal hydrophone is installed additional in industrial furnace back-end ductwork, is used for recovered flue gas low temperature exhaust heat, normal-temperature water is heated, flue gas Temperature drops to 40 DEG C hereinafter, can reach depth Mist heat recovering, reduce energy consumption, purifying smoke, save desulfurization water consume, protection The purpose of chimney.
Flue-gas temperature drops to 40 DEG C hereinafter, the major part of vapor in flue gas is made to condense out, and condensed water can absorb cigarette The pollutants such as part CO2, SOx, NOx, soot dust granule object in gas, purifying smoke.
But in the prior art, flue gas loss be industrial furnace operation in a most important heat loss, typically about 5%~ 12%, account for the 60%~70% of industrial furnace heat loss.
Invention content
The purpose of the present invention is to provide one kind having dew-point corrosion resistant, realizes that long-period stable operation, energy-saving effect are aobvious The multiple tube flue gas heat for the characteristics of work, emission reduction effect is notable, and heat transfer efficiency is high, and multiple tube intensity is high, and the cycle of operation is long, easy cleaning Hydrophone.
The technical scheme is that a kind of multiple tube smoke water heater, including heat exchanger tube, fixed tube sheet, fixed frame, Boxboard, water inlet pipe and outlet pipe, the heat exchanger tube are provided with multiple and form heat exchanger tube row, the heat exchanger tube row etc. at equal intervals It is arranged at intervals with multiple rows of formation heat-exchanging tube bundle, and linear or stagger arrangement distribution setting between adjacent two heat exchanger tube row, it is described to change Heat pipe bundle is equidistantly provided with multiple rows of, and the both ends of the heat-exchanging tube bundle, which are each passed through fixed tube sheet and correspond to, to be fixed, in fixed frame It is corresponded to and is fixed by boxboard on four faces between frame, smoke inlet, the boxboard of bottom side are provided on the boxboard of top side On be provided with outlet flue, the end of adjacent two heat-exchanging tube bundle is correspondingly connected with, the water inlet pipe it is corresponding with the heat-exchanging tube bundle of bottom connect It connecing, the heat-exchanging tube bundle at the outlet pipe and top is correspondingly connected with, and deashing device is correspondingly arranged between multiple heat exchanger tube rows, Support tube sheet is provided among the heat-exchanging tube bundle.
In a preferred embodiment of the present invention, connected by elbow pipe welding or bolt between adjacent two heat-exchanging tube bundle It connects.
In a preferred embodiment of the present invention, both ends of the heat-exchanging tube bundle outside fixed tube sheet respectively by welding or Flanged joint is provided with header.
In a preferred embodiment of the present invention, adjacent two header is connected by the bend pipe being welded on header.
In a preferred embodiment of the present invention, the heat exchanger tube is combined or is filled out with fixed tube sheet expanded joint or welding or expanded and welded tube joint Expect sealed letter connection.
In a preferred embodiment of the present invention, the water inlet pipe and the header of bottom are correspondingly arranged, the outlet pipe with The header at top is correspondingly arranged.
In a preferred embodiment of the present invention, also it is correspondingly arranged on the guarantor with inner thermal insulating layer outside the header and bend pipe Incubator.
In a preferred embodiment of the present invention, the fixed tube sheet is connect using bolt with fixed frame.
In a preferred embodiment of the present invention, the support tube sheet is welded with boxboard or bolt connecting mode is connect.
In a preferred embodiment of the present invention, the fixed tube sheet is coated with smoke contacts face with corrosion-inhibiting coating, described Tube sheet is supported to be coated with corrosion-inhibiting coating with smoke contacts face.
Of the present invention is a kind of multiple tube smoke water heater, and the present invention has dew-point corrosion resistant, realizes that long period is stablized Operation, energy-saving effect is notable, and emission reduction effect is notable, and heat transfer efficiency is high, and multiple tube intensity is high, and the cycle of operation is long, the spy of easy cleaning Point.
Description of the drawings
Fig. 1 is the explosive view in a kind of one preferred embodiment of multiple tube smoke water heater of the present invention;
Fig. 2 is the stereogram in a kind of one preferred embodiment of multiple tube smoke water heater of the present invention.
Specific implementation mode
The preferred embodiments of the present invention will be described in detail below so that advantages and features of the invention can be easier to by It will be appreciated by those skilled in the art that so as to make a clearer definition of the protection scope of the present invention.
Of the present invention is a kind of multiple tube smoke water heater, as shown in Figure 1 with Figure 2, including heat exchanger tube 1, fixing pipe Plate 2, fixed frame 3, boxboard 4, water inlet pipe 5 and outlet pipe 6, the heat exchanger tube 1 are provided with multiple and form heat exchange at equal intervals Pipe is arranged, and heat exchanger tube row is equidistantly provided with multiple rows of formation heat-exchanging tube bundle, and between adjacent two heat exchanger tube row linearly or Stagger arrangement distribution setting, the heat-exchanging tube bundle is equidistantly provided with multiple rows of, and the both ends of the heat-exchanging tube bundle are each passed through fixing pipe Plate 2, which corresponds to, to be fixed, and is correspondingly arranged on fixed frame 3 on the fixed tube sheet 2, four between fixed frame 3 pass through on face Boxboard 4, which corresponds to, to be fixed, and the end of adjacent two heat-exchanging tube bundle is correspondingly connected with, and the water inlet pipe 5 is corresponding with the heat-exchanging tube bundle of bottom to be connected It connects, the outlet pipe 6 and the heat-exchanging tube bundle at top are correspondingly connected with, and top is provided with smoke inlet(Attached drawing is not drawn into), bottom setting There is outlet flue(Attached drawing is not drawn into), deashing device is correspondingly arranged between multiple heat exchanger tubes rows(Attached drawing is not drawn into), described Support tube sheet 7 is provided among heat-exchanging tube bundle.
Embodiment one
It is connected by elbow pipe welding or bolt between adjacent two heat-exchanging tube bundle.
Embodiment two
Both ends of the heat-exchanging tube bundle outside fixed tube sheet 2 are provided with header 8 by welding or flanged joint respectively, and adjacent two Case 8 is connected by the bend pipe 9 that is welded on header 8, the heat exchanger tube 1 combined with 2 expanded joint of fixed tube sheet or welding or expanded and welded tube joint or Packing seal letter connects, and the water inlet pipe 5 and the header 8 of bottom are correspondingly arranged, and the outlet pipe 6 is corresponding with the header 8 at top It is arranged, the incubator 10 with inner thermal insulating layer is also correspondingly arranged on outside the header 8 and bend pipe 9.
Support tube sheet all with the coating of smoke contacts surface with corrosion-inhibiting coating.
Support tube sheet is welded with boxboard or bolt connecting mode is connect.
The inside of fixed tube sheet is coated with corrosion-inhibiting coating.
The material of fixed tube sheet can be carbon steel sheet, and be coated with corrosion-inhibiting coating with smoke contacts side, can also be resistance to Temperature >=150 DEG C of plastic plate.
Fixed tube sheet is connect using bolt with fixed frame, replacement heat exchanger tube row easy to disassemble.
The base tube of heat exchanger tube is light pipe or the finned tube by extrusion forming.
Heat exchanger tube after applying coating, according to use occasion and coating material property, by normal temperature cure or 100 DEG C ~ 200 DEG C of solidifications are sintered solidification aftershaping by 800 DEG C ~ 950 DEG C.
Coating layer thickness is 50 μm ~ 1000 μm.
Sealing is sealed using high temperature-resistant acid-resistant caustic corrosion fluid sealant between compound heat exchanger tube and fixed tube sheet pore, sealing The performance of glue and material are according to the operating condition of application scenario, such as temperature, pressure, corrosive medium selection.
Sealant layer not only seals, and also plays the role of absorbing expansion.
Of the present invention is a kind of multiple tube smoke water heater, is had the following advantages that:
1, dew-point corrosion resistant realizes long-period stable operation:Using multiple tube as heat exchanger tube, the composite coating of multiple tube it is resistance to Acid and alkali corrosion is strong, and some aspects corrosion resistance is stronger than glass, and antiacid dew point corrosion is had excellent performance, and can guarantee it in low-temperature flue gas Long-period stable operation is realized in environment;
2, the sensible heat in recovered flue gas low temperature exhaust heat, in flue gas dew point temperature section in application, can with recovered flue gas in water steam The latent heat of gas, energy-saving effect are notable:Since the acid-alkali-corrosive-resisting of the composite coating of multiple tube is strong, some aspects corrosion resistance than Glass is strong, and antiacid dew point corrosion is had excellent performance, and will not be influenced by acid dew piont corrosion, therefore exhaust gas temperature can substantially reduce, 40 DEG C of occasion longtime runnings can be even lower than less than 100 DEG C in exhaust gas temperature, energy-saving effect is significantly improved, can be recycled to greatest extent Fume afterheat makes industrial furnace flue gas exhaust heat be fully used, therefore can since this heat exchanger can substantially reduce exhaust gas temperature Industrial furnace thermal efficiency is improved by present 90% ~ 91% to 95% ~ 100% or more;
3. emission reduction effect is notable:Since this heat exchanger can less than 100 DEG C, even lower than 40 DEG C of occasions be transported for a long time in exhaust gas temperature Row is improved by present 90% ~ 91% to 95% ~ 100% or more without generating dew point corrosion phenomenon, industrial furnace thermal efficiency so that work Industry kiln gas discharge capacity greatly reduces, moreover, when exhaust gas temperature is reduced to 100 DEG C even lower than 40 DEG C, in industrial kiln gas Vapor can occur to condense and generate condensate liquid, which can absorb pollutant in flue gas, e.g., SOx, CO2, NOx, flue dust Grain object etc., makes the concentration of emission of these pollutants reduce, further reduces pollutant emission, can meet harsh environmental protection Emission request;
4. heat transfer efficiency is high:Using the finned tube of base tube fin one, without heat transfer resistance between fin and base tube;
5. multiple tube intensity is high:Since multiple tube base tube is the high metal material of intensity, and its composite coating combined with substrate it is non- It is often close, so the intensity of composite plate is substantially suitable with base material;
6. the cycle of operation is long:Compound tube bank free harmomegathus, reduction thermal stress damage can improve service life of equipment in frame, Realize long-term operation;
7. easy cleaning:Multiple tube coating surface is smooth, and fluid flow resistance is small, to which fluid-pressure drop is small;It is not easy on heating surface Fouling, with little need for cleaning.
The foregoing is merely the specific implementation modes of the present invention, but scope of protection of the present invention is not limited thereto, any Those skilled in the art within the technical scope disclosed by the invention, can without the variation that creative work is expected or It replaces, should be covered by the protection scope of the present invention.Therefore, protection scope of the present invention should be limited with claims Subject to fixed protection domain.

Claims (10)

1. a kind of multiple tube smoke water heater, including heat exchanger tube, fixed tube sheet, fixed frame, boxboard, water inlet pipe and water outlet Pipe, it is characterised in that:The heat exchanger tube is provided with multiple and forms heat exchanger tube row at equal intervals, and the heat exchanger tube row is arranged at equal intervals There are multiple rows of formation heat-exchanging tube bundle, and linear or stagger arrangement distribution setting between adjacent two heat exchanger tube row, described heat-exchanging tube bundle etc. It is arranged at intervals with multiple rows of, the both ends of the heat-exchanging tube bundle, which are each passed through fixed tube sheet and correspond to, to be fixed, between fixed frame It is corresponded to and is fixed by boxboard on four faces, be provided with smoke inlet on the boxboard of top side, be provided on the boxboard of bottom side The end of outlet flue, adjacent two heat-exchanging tube bundle is correspondingly connected with, and the heat-exchanging tube bundle of the water inlet pipe and bottom is correspondingly connected with, it is described go out Water pipe and the heat-exchanging tube bundle at top are correspondingly connected with, and deashing device, the heat exchange are correspondingly arranged between multiple heat exchanger tube rows Tube bank is intermediate to be provided with support tube sheet.
2. multiple tube smoke water heater according to claim 1, it is characterised in that:Lead between adjacent two heat-exchanging tube bundle Cross elbow pipe welding or bolt connection.
3. multiple tube smoke water heater according to claim 1, it is characterised in that:The heat-exchanging tube bundle is outside fixed tube sheet Both ends respectively by welding or flanged joint be provided with header.
4. multiple tube smoke water heater according to claim 3, it is characterised in that:Adjacent two header is by being welded in header On bend pipe connection.
5. multiple tube smoke water heater according to claim 3, it is characterised in that:The heat exchanger tube and fixed tube sheet expanded joint Or welding or expanded and welded tube joint combine or the connection of packing seal letter.
6. multiple tube smoke water heater according to claim 4, it is characterised in that:The header pair of the water inlet pipe and bottom It should be arranged, the header at the outlet pipe and top is correspondingly arranged.
7. multiple tube smoke water heater according to claim 6, it is characterised in that:It is also corresponding outside the header and bend pipe It is provided with the incubator with inner thermal insulating layer.
8. multiple tube smoke water heater according to claim 1, it is characterised in that:The fixed tube sheet is using bolt and admittedly Determine frame connection.
9. multiple tube smoke water heater described in claim 1, it is characterised in that:The support tube sheet is welded with boxboard or spiral shell Bolt connection type connects.
10. multiple tube smoke water heater described in claim 1, it is characterised in that:The fixed tube sheet is applied with smoke contacts face Coated with corrosion-inhibiting coating, the support tube sheet is coated with smoke contacts face with corrosion-inhibiting coating.
CN201810443667.7A 2018-05-10 2018-05-10 A kind of multiple tube smoke water heater Pending CN108426265A (en)

Priority Applications (1)

Application Number Priority Date Filing Date Title
CN201810443667.7A CN108426265A (en) 2018-05-10 2018-05-10 A kind of multiple tube smoke water heater

Applications Claiming Priority (1)

Application Number Priority Date Filing Date Title
CN201810443667.7A CN108426265A (en) 2018-05-10 2018-05-10 A kind of multiple tube smoke water heater

Publications (1)

Publication Number Publication Date
CN108426265A true CN108426265A (en) 2018-08-21

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Country Status (1)

Country Link
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Cited By (2)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN109405574A (en) * 2018-12-04 2019-03-01 浙江干氏制冷设备有限公司 A kind of high efficiency flue gas condensator
CN109432970A (en) * 2018-12-04 2019-03-08 浙江干氏制冷设备有限公司 A kind of flue gas condensing eliminating white smoke system

Citations (7)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN2779327Y (en) * 2005-02-21 2006-05-10 南京圣诺热管有限公司 Gas clean heating device
CN201203365Y (en) * 2008-03-27 2009-03-04 洛阳瑞昌石油化工设备有限公司 Low temperature flue gas anti-dew point corrosion energy-saving heat exchanger
CN204693831U (en) * 2015-02-10 2015-10-07 南京师范大学 A kind of condensing heat pipe residual-heat recovery for gas heater
CN105021064A (en) * 2015-06-29 2015-11-04 洛阳明远石化技术有限公司 Composite pipe type heat exchanger
CN105737182A (en) * 2016-04-25 2016-07-06 长沙为明节能科技有限公司 Smoke in-depth cooler
WO2017121256A1 (en) * 2016-01-11 2017-07-20 芜湖美的厨卫电器制造有限公司 Heat exchanger and water heater
CN208365567U (en) * 2018-05-10 2019-01-11 上海孚旺炉业有限公司 A kind of multiple tube smoke water heater

Patent Citations (7)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN2779327Y (en) * 2005-02-21 2006-05-10 南京圣诺热管有限公司 Gas clean heating device
CN201203365Y (en) * 2008-03-27 2009-03-04 洛阳瑞昌石油化工设备有限公司 Low temperature flue gas anti-dew point corrosion energy-saving heat exchanger
CN204693831U (en) * 2015-02-10 2015-10-07 南京师范大学 A kind of condensing heat pipe residual-heat recovery for gas heater
CN105021064A (en) * 2015-06-29 2015-11-04 洛阳明远石化技术有限公司 Composite pipe type heat exchanger
WO2017121256A1 (en) * 2016-01-11 2017-07-20 芜湖美的厨卫电器制造有限公司 Heat exchanger and water heater
CN105737182A (en) * 2016-04-25 2016-07-06 长沙为明节能科技有限公司 Smoke in-depth cooler
CN208365567U (en) * 2018-05-10 2019-01-11 上海孚旺炉业有限公司 A kind of multiple tube smoke water heater

Cited By (2)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN109405574A (en) * 2018-12-04 2019-03-01 浙江干氏制冷设备有限公司 A kind of high efficiency flue gas condensator
CN109432970A (en) * 2018-12-04 2019-03-08 浙江干氏制冷设备有限公司 A kind of flue gas condensing eliminating white smoke system

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Application publication date: 20180821