CN103013363A - Packaging adhesive film of solar component and preparation method thereof - Google Patents

Packaging adhesive film of solar component and preparation method thereof Download PDF

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Publication number
CN103013363A
CN103013363A CN2012105799914A CN201210579991A CN103013363A CN 103013363 A CN103013363 A CN 103013363A CN 2012105799914 A CN2012105799914 A CN 2012105799914A CN 201210579991 A CN201210579991 A CN 201210579991A CN 103013363 A CN103013363 A CN 103013363A
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adhesive film
packaging adhesive
solar module
module packaging
agent
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CN2012105799914A
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CN103013363B (en
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祝元龙
周徐
李平
祝丽娟
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NANJING HONGBAOLI NEW MATERIALS CO Ltd
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NANJING HONGBAOLI NEW MATERIALS CO Ltd
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    • YGENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
    • Y02TECHNOLOGIES OR APPLICATIONS FOR MITIGATION OR ADAPTATION AGAINST CLIMATE CHANGE
    • Y02EREDUCTION OF GREENHOUSE GAS [GHG] EMISSIONS, RELATED TO ENERGY GENERATION, TRANSMISSION OR DISTRIBUTION
    • Y02E10/00Energy generation through renewable energy sources
    • Y02E10/50Photovoltaic [PV] energy

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  • Shaping By String And By Release Of Stress In Plastics And The Like (AREA)
  • Wrappers (AREA)
  • Adhesives Or Adhesive Processes (AREA)
  • Manufacture Of Macromolecular Shaped Articles (AREA)

Abstract

The invention provides a packaging adhesive film of a solar component and a method for preparing the adhesive film. The packaging adhesive film of the solar component is a compound film formed by An EVA (Ethylene-vinyl Acetate) adhesive film, a parting agent layer and a bidirectional oriented polyester (BOPET) film in turn from top to bottom of the packaging adhesive film of the solar component. The packaging adhesive film and the method have the advantages that the shrinking percentage of the EVA adhesive film is effectively reduced, the production speed of the preparation method can reach 12m/min, the adhesive film and the glass surface are fully soaked and the adhesive property is improved.

Description

A kind of solar components packaging adhesive film and preparation method thereof
Technical field
The present invention relates to a kind of solar module packaging adhesive film and preparation method thereof.
Background technology
The effect of ethylene-vinyl acetate copolymer (EVA) glued membrane is to bond with the toughened glass on top and the backboard of bottom after the solar module crystal silicon chip is coated up and down again, thereby protects battery component, assurance generating efficiency.
When carrying out lamination of solar battery components, along with the rising of temperature, the EVA glued membrane is softening, fusing gradually under vacuum condition, fills up the space between cell piece after flowing, then crosslinking curing reticulates molecule under higher temperature, thereby cell piece is closely fixing.In this process, EVA glued membrane telescopicing performance at high temperature has vital impact to the quality of battery component, and this performance embodies by the shrinking percentage index, if shrinking percentage is excessive, can causes the displacement of cell piece even breaks.
It is as follows to produce the principle of shrinking: in the course of processing of EVA glued membrane, the EVA resin reaches melt temperature, carries out unidirectional (vertically) by means of external force and stretches, and makes molecular chain unfold fully and be orientated along external force direction, then fast cooling is freezed the molecular structure of orientation.This forced high-elastic deformation has the memory effect of thermal contraction, and when the EVA glued membrane being reheated draft temperature when above, frozen Molecular orientational structure begins to relax, and shows as on the macroscopic view to begin to shrink; And line speed is faster, and shrinking percentage is larger
Reduce the shrinking percentage of EVA glued membrane mainly from two aspects, the one, use the modified EVA resin, the 2nd, improve film-forming process, the latter is the key of preparation low-shrinkage EVA glued membrane at present.
The adhesiveproperties of EVA glued membrane can affect the permanent stability of solar module operation, therefore requires EVA glued membrane and glass to have good stripping strength, and is general by adding the coupling agents to improve adhesiveproperties at present.When solar module carries out lamination, the reaction of coupling agent and EVA resin generation chemical graft, and and glass generation chemical bonding, make glass with EVA resin bond be in the same place.But coupling agent can produce xanthochromia in long-term outdoor use procedure, and therefore excessive coupling agent will make the ageing-resistant performance of EVA glued membrane reduce, and finally affect the generating efficiency of battery component.
Summary of the invention
The invention provides a kind of solar module packaging adhesive film, and the method for preparing this glued membrane.
Described solar module packaging adhesive film is the composite membrane that is followed successively by from top to bottom EVA glued membrane, parting agent layer, biaxial stretching polyester (BOPET) film formation.
Described EVA glued membrane contains:
EVA resin 92~95%,
Linking agent 0.3~2%,
UV light absorber 0.5~3%,
Antioxidant 0.5~3%,
Described per-cent is weight percentage.
Described linking agent is 2,5-dimethyl-2, two (t-butyl peroxy) hexanes of 5-, tert-butyl hydroperoxide carbonic acid-2-ethylhexyl or 1,1-(two tert-butyl peroxide)-3,3, any one in the 5-trimethyl-cyclohexane.
Described UV light absorber be 2-hydroxyl-4-just-dodecyloxy benzophenone, 2,4 dihydroxyl benzophenone or 2,2-dihydroxyl-4, any one in the 4-dimethoxy-benzophenone.
Described oxidation inhibitor is 3-(4-hydroxy phenyl-3,5 di-tert-butyl-phenyls) the positive octadecanol ester of propionic acid, three (2, the 4-di-tert-butyl-phenyl) any one in phosphorous acid ester or four [β-(3, the 5-di-tert-butyl-hydroxy phenyl) propionic acid] pentaerythritol ester.
Vinyl acetate between to for plastic (VA) content of the EVA resin in the described EVA glued membrane is 25~40%.Resin in this scope has better flowing property, higher transmittance and more excellent ageing-resistant performance.
Parting agent of the present invention, its component is calculated in mass percent, and comprising:
Silicone oil 30~65%
Vibrin 20~45%,
Thinner 10~30%,
Initiator 1~10%,
Solidifying agent 0.5~5%,
Defoamer 0.3~1%,
Coupling agent 0.2~1%;
Described silicone oil is polymer siloxane, and main chain is the si-O key, and side chain is the si-C key,
Described polymer siloxane has any one in following two kinds of typical structures:
Figure BDA00002657653600031
M=20 in said structure formula (1) n=300~1500, structural formula (2)~100.
The polymerization silane that possesses said structure is highly cross-linked cancellated organopolysiloxane system, is a kind of thermosetting material, and one of its outstanding properties is excellent resistance to thermooxidation; Have in addition less force of cohesion and autohension, release is good, stable performance.
And in the described silicone oil because its methyl bond distance spin space is large, intermolecular attraction is diminished, so this kind siloxanes has less force of cohesion and autohension.
Described thinner is to contain C 6~C 8Straight-chain paraffin.
Described initiator is 2-hydroxy-2-methyl-1-phenyl-acetone, a, a-diethoxy acetophenone or 2-hydroxy-2-methyl-1-[4-(2-hydroxyl-oxethyl) phenyl]-in the 1-acetone any one.
The kind of initiator is little to the performance impact of parting agent of the present invention, as long as total amount satisfies aforementioned requirement.
Described solidifying agent is any one in Methyl Hydrogen Polysiloxane Fluid or the ethyl containing hydrogen silicone oil.
Described defoamer is any one in phenyltrimethoxysila,e, dimethoxydiphenylsilane or the white carbon black.
Described coupling agent is any one in β-(3,4-epoxy group(ing) cyclohexyl) ethyl trimethoxy silane, γ-(2,3-epoxy the third oxygen) propyl trimethoxy silicane, γ-r-chloropropyl trimethoxyl silane or the vinyltriacetoxy silane.
The main purpose that adds parting agent be for the EVA glued membrane that prevents moulding in the adhesion of BOPET polyester film and between applies a class sealing coat so that the EVA glued membrane can be easy to deviate from from polyester film, guarantee EVA glued membrane surface quality; Simultaneously add therein the coupling agent with thermophoresis characteristic, can improve the adhesive property on EVA glued membrane surface.
Adding parting agent of the present invention makes solar module packaging adhesive film of the present invention have excellent resistance to thermooxidation, can satisfy the condition that the EVA glued membrane adds man-hour, and better with the consistency of biaxial stretching polyester resin, also can better be stripped from, simultaneously add the coupling agent with thermophoresis characteristic because of it, improved the adhesive property of described solar module packaging adhesive film.
The vibrin that adopts in the used parting agent of the present invention is pet resin, and its median size is less than or equal to 0.2 μ m, and limiting viscosity is less than 0.6dL/g.
The preparation method of parting agent of the present invention: each component is added in the reactor in proportion, stir to all components with 200~300 rev/mins speed and dissolve fully.
Adopt parting agent of the present invention, prepare a kind of solar module packaging adhesive film, can make solar module packaging adhesive film of the present invention have that shrinking percentage is low, the cohesive strength high.
Described BOPET film, its tensile strength be greater than 250MPa, heat-drawn wire 〉=220 ℃, and the shrinking percentage under 150 ℃ is less than 0.1%.Using the BOPET film is to reduce its shrinking percentage when increasing the tensile strength of solar module packaging adhesive film of the present invention.
Described BOPET film is bought and is moulded group company from Shaoxing Xiang space Green Packaging company limited, Tianjin Wanhua Co., Ltd., Fuwei Film (Shandong) Co., Ltd., the unknown skin in Zhejiang for buying ready-made product.
The preparation method of solar module packaging adhesive film of the present invention:
(1) coating: use coating machine that the corona surface of biaxially oriented polyester film is coated with and be covered with parting agent, use 250~400 purpose anilox roll, bake out temperature is 120~150 ℃, and coating thickness is 6~10 μ m, and solid content is 0.04~0.10g/m 2, described solid content refers to the rear residual solid masses of parting agent oven dry.
(2) preparation ethylene-vinyl acetate copolymer adhesive film raw material: will prepare in proportion in each component adding stirring tank of ethylene-vinyl acetate copolymer adhesive film and stir.
(3) compound: the biaxially oriented polyester film that will be coated with parting agent is delivered to the die head position by the unwinding equipment of composite production line, forcing machine is extruded the ethylene-vinyl acetate copolymer adhesive film raw material under 80~120 ℃, on parting agent, push rear form of the present invention solar module packaging adhesive film by three rollers by the die head curtain coating.
(4) thickness measuring: utilize thickness tester to measure the thickness of gained solar module packaging adhesive film, and result feedback is arrived die head, thereby regulate at any time the thickness that die lip thickness is controlled gained solar module packaging adhesive film.
(5) cut: as requested gained solar module packaging adhesive film is cut.
(6) rolling: use the solar module packaging adhesive film harvest coiled material after winder will be cut.
Directly ethylene-vinyl acetate copolymer adhesive film is peeled off from the BOPET film that is coated with parting agent in use.
Compared with prior art, the present invention has the following advantages:
(1) use aborning the low-shrinkage biaxially oriented polyester film, can effectively reduce the shrinking percentage of EVA glued membrane, this kind preparation method's production rate can arrive 12 m/mins.
(2) coupling agent in the parting agent has the characteristic of thermophoresis, is equivalent to carry out in the one side of EVA glued membrane the coating of coupling agent after compound, so that glued membrane and glass surface are fully infiltrated, adhesive property is improved.
(3) can reduce as required the consumption of coupling agent, promote the ageing-resistant performance of EVA glued membrane.
Embodiment
Embodiment 1
In mass ratio, with silicone oil 30%, vibrin 45%, octane-iso 20%, 2-hydroxy-2-methyl-1-phenyl-acetone 3%, Methyl Hydrogen Polysiloxane Fluid 0.5%, dimethoxydiphenylsilane 0.5%, γ-(2,3-epoxy the third oxygen) propyl trimethoxy silicane 1% is made parting agent, use 400 purpose anilox roll, bake out temperature is 120 ℃, is coated on the biaxially oriented polyester film.
In mass ratio, with EVA resin 95%, 2,5-dimethyl-2, two (t-butyl peroxy) hexanes 1%, 2 of 5-, 2-dihydroxyl-4,4-dimethoxy-benzophenone 2%, β-positive octadecanol ester 3% of (4-hydroxy phenyl-3,5 di-tert-butyl-phenyl) propionic acid is made EVA glued membrane raw material, is extruded under 100 ℃, on parting agent, push rear form solar module packaging adhesive film 1 by three rollers by the die head curtain coating.
Embodiment 2
In mass ratio, with silicone oil 65%, vibrin 20%, hexane 10%, a, a-diethoxy acetophenone 3.5%, Methyl Hydrogen Polysiloxane Fluid 1%, phenyltrimethoxysila,e 0.3%, β-(3,4-epoxy group(ing) cyclohexyl) ethyl trimethoxy silane 0.2% is made parting agent, is used 250 purpose anilox roll, bake out temperature is 140 ℃, is coated on the biaxially oriented polyester film.
In mass ratio, with EVA resin 92%, 1,1-(two tert-butyl peroxide)-3,3,5-trimethyl-cyclohexane 2%, 2,4-dihydroxy benaophenonel 3%, four [β-(3,5-di-tert-butyl-hydroxy phenyl) propionic acid] pentaerythritol ester 3% is made EVA glued membrane raw material, extrudes under 90 ℃, on parting agent, push rear form solar module packaging adhesive film 2 by three rollers by the die head curtain coating.
Embodiment 3
In mass ratio, with silicone oil 40%, vibrin 30%, normal heptane 16%, 2-hydroxy-2-methyl-1-[4-(2-hydroxyl-oxethyl) phenyl]-1-acetone 7.5%, ethyl containing hydrogen silicone oil 5%, dimethoxydiphenylsilane 1%, γ-r-chloropropyl trimethoxyl silane 0.5% is made parting agent, uses 250 purpose anilox roll, bake out temperature is 150 ℃, is coated on the biaxially oriented polyester film.
In mass ratio, with EVA resin 94%, tert-butyl hydroperoxide carbonic acid-2-ethylhexyl 1.5%, 2-hydroxyl-4-just-dodecyloxy benzophenone 2%, three (2,4-di-tert-butyl-phenyl) phosphorous acid ester 2.5% is made EVA glued membrane raw material, extrudes under 950 ℃, on parting agent, push rear form solar module packaging adhesive film 3 by three rollers by the die head curtain coating.
Solar module packaging adhesive film to above-described embodiment gained carries out following Performance Detection.
(1) shrinking percentage
Sample is placed on the smooth, glass surface that thickness is 3mm, puts it in the baking oven that is warming up in advance 120 ℃, heating 3min.Then take out and be cooled to room temperature, length and the width at the minimum place of measuring distance, the per-cent that reduces with raw footage, width is shrinking percentage.
The EVA glued membrane that the present invention is prepared and the shrinking percentage detected result of commercially available prod see Table 1.
The shrinking percentage of table 1EVA glued membrane and commercially available prod
Figure BDA00002657653600071
(2) bonding strength
Detect according to standard GB/T2790-1995.
The EVA glued membrane that the present invention is prepared and the stripping strength detected result commercially available prod and glass see Table 2.
The bonding strength of table 2EVA glued membrane and commercially available prod and glass
Figure BDA00002657653600072
The above only is inventive embodiments, be not that the present invention is done any pro forma restriction, any personnel that are familiar with the technology can utilize above-mentioned technology contents to be changed or be modified to the equivalent embodiment of equivalent variations, every content that does not break away from technical solution of the present invention all belongs to the technical solution of the present invention scope.

Claims (7)

1. a solar module packaging adhesive film is characterized in that: be the composite membrane that is followed successively by from top to bottom ethylene-vinyl acetate copolymer (EVA) glued membrane, parting agent layer, biaxial stretching polyester (BOPET) film formation.
2. solar module packaging adhesive film according to claim 1, it is characterized in that: described EVA glued membrane comprises following component, by weight percentage:
EVA resin 92~95%
Linking agent 0.3~2%,
UV light absorber 0.5~3%,
Antioxidant 0.5~3%;
Described linking agent is 2,5-dimethyl-2, two (t-butyl peroxy) hexanes of 5-, tert-butyl hydroperoxide carbonic acid-2-ethylhexyl or 1,1-(two tert-butyl peroxide)-3,3, any one in the 5-trimethyl-cyclohexane;
Described UV light absorber is, 2-hydroxyl-4-just-dodecyloxy benzophenone, 2,4 dihydroxyl benzophenone or 2,2-dihydroxyl-4, any one in the 4-dimethoxy-benzophenone;
Described oxidation inhibitor is β-(4-hydroxy phenyl-3,5 di-tert-butyl-phenyls) the positive octadecanol ester of propionic acid, three (2, the 4-di-tert-butyl-phenyl) any one in phosphorous acid ester or four [β-(3, the 5-di-tert-butyl-hydroxy phenyl) propionic acid] pentaerythritol ester.
3. solar module packaging adhesive film according to claim 1 and 2, it is characterized in that: the vinyl acetate content of the EVA resin in the described EVA glued membrane is 25~40%.
4. solar module packaging adhesive film according to claim 1 is characterized in that: described parting agent, and its component is calculated in mass percent, and comprising:
Silicone oil 30~65%
Vibrin 20~45%,
Thinner 10~30%,
Initiator 1~10%,
Solidifying agent 0.5~5%,
Defoamer 0.3~1%,
Coupling agent 0.2~1%;
Described polymer siloxane has any one in following two kinds of typical structures:
Figure FDA00002657653500021
M=20 in said structure formula (1) n=300~1500, structural formula (2)~100;
Described thinner is to contain C 6~C 8Straight-chain paraffin;
Described initiator is 2-hydroxy-2-methyl-1-phenyl-acetone, a, a-diethoxy acetophenone or 2-hydroxy-2-methyl-1-[4-(2-hydroxyl-oxethyl) phenyl]-in the 1-acetone any one;
Described solidifying agent is any one in Methyl Hydrogen Polysiloxane Fluid or the ethyl containing hydrogen silicone oil;
Described defoamer is any one in phenyltrimethoxysila,e, dimethoxydiphenylsilane or the white carbon black;
Described coupling agent is any one in β-(3,4-epoxy group(ing) cyclohexyl) ethyl trimethoxy silane, γ-(2,3-epoxy the third oxygen) propyl trimethoxy silicane, γ-r-chloropropyl trimethoxyl silane or the vinyltriacetoxy silane.
5. solar module packaging adhesive film according to claim 3, it is characterized in that: used vibrin is pet resin in the parting agent, and its median size is less than or equal to 0.2 μ m, limiting viscosity is less than 0.6dL/g.
6. solar module packaging adhesive film according to claim 1 is characterized in that the tensile strength of described BOPET film greater than 250MPa, heat-drawn wire 〉=220 ℃, and the shrinking percentage under 150 ℃ is less than 0.1%.
7. the preparation method of each the described solar module packaging adhesive film among the claim 1-6: it is characterized in that comprising the steps:
(1) coating: use coating machine that the corona surface of biaxially oriented polyester film is coated with and be covered with parting agent, use 250~400 purpose anilox roll, bake out temperature is 120~150 ℃, and coating thickness is 6~10 μ m, and solid content is 0.04~0.10g/m 2, described solid content refers to the rear residual solid masses of parting agent oven dry;
(2) preparation ethylene-vinyl acetate copolymer adhesive film raw material: will prepare in proportion in each component adding stirring tank of ethylene-vinyl acetate copolymer adhesive film and stir;
(3) compound: the biaxially oriented polyester film that will be coated with parting agent is delivered to the die head position by the unwinding equipment of composite production line, forcing machine is extruded the ethylene-vinyl acetate copolymer adhesive film raw material under 80~120 ℃, on parting agent, push rear form of the present invention solar module packaging adhesive film by three rollers by the die head curtain coating;
(4) thickness measuring: utilize thickness tester to measure the thickness of gained solar module packaging adhesive film, and result feedback is arrived die head, thereby regulate at any time the thickness that die lip thickness is controlled gained solar module packaging adhesive film;
(5) cut: as requested gained solar module packaging adhesive film is cut;
(6) rolling: use the solar module packaging adhesive film harvest coiled material after winder will be cut.
CN201210579991.4A 2012-12-26 2012-12-26 Packaging adhesive film of solar component and preparation method thereof Expired - Fee Related CN103013363B (en)

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Cited By (9)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN103342968A (en) * 2013-06-28 2013-10-09 常州大学 Production processes of packaging adhesive film with ultra-low ionic mobility and photovoltaic component
CN105470336A (en) * 2015-12-31 2016-04-06 江苏宇兆能源科技有限公司 Novel solar photovoltaic module resistant to proportion integration differentiation (PID) effect
EP3103189A4 (en) * 2014-03-17 2017-03-08 Huawei Technologies Co., Ltd. Multilevel inverter device and operating method
CN107057598A (en) * 2017-04-28 2017-08-18 西安泰力松新材料股份有限公司 Composite membrane for dereliction grid solar cell component and preparation method thereof
CN109291475A (en) * 2018-11-28 2019-02-01 扬州市众和同盛包装材料有限公司 A kind of preparation method of solar components insulation strip
CN109777212A (en) * 2018-12-30 2019-05-21 苏州市奥贝膜业有限公司 A kind of preparation method of Antistatic type mould release
CN110698998A (en) * 2019-09-16 2020-01-17 升信新材(北京)科技有限公司 Low-shrinkage adhesive film for packaging solar cell and preparation method thereof
CN111363398A (en) * 2020-04-24 2020-07-03 捷凌特电子(深圳)有限公司 Light release agent additive and use method thereof
CN111384190A (en) * 2020-04-23 2020-07-07 苏州福斯特光伏材料有限公司 Transparent front base plate of solar cell module, preparation method and cell module

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CN101820001A (en) * 2010-04-30 2010-09-01 南京红宝丽新材料有限公司 Packaging adhesive film for solar cell
CN101964398A (en) * 2010-10-11 2011-02-02 福建钧石能源有限公司 Flexible thin film solar cell and manufacturing method thereof
CN102054901A (en) * 2010-11-11 2011-05-11 福建钧石能源有限公司 Method for preparing flexible-film solar battery

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CN101820001A (en) * 2010-04-30 2010-09-01 南京红宝丽新材料有限公司 Packaging adhesive film for solar cell
CN101964398A (en) * 2010-10-11 2011-02-02 福建钧石能源有限公司 Flexible thin film solar cell and manufacturing method thereof
CN102054901A (en) * 2010-11-11 2011-05-11 福建钧石能源有限公司 Method for preparing flexible-film solar battery

Cited By (11)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN103342968A (en) * 2013-06-28 2013-10-09 常州大学 Production processes of packaging adhesive film with ultra-low ionic mobility and photovoltaic component
CN103342968B (en) * 2013-06-28 2015-06-24 常州大学 Production processes of packaging adhesive film with ultra-low ionic mobility and photovoltaic component
EP3103189A4 (en) * 2014-03-17 2017-03-08 Huawei Technologies Co., Ltd. Multilevel inverter device and operating method
CN105470336A (en) * 2015-12-31 2016-04-06 江苏宇兆能源科技有限公司 Novel solar photovoltaic module resistant to proportion integration differentiation (PID) effect
CN105470336B (en) * 2015-12-31 2017-06-09 江苏宇兆能源科技有限公司 A kind of solar energy photovoltaic component of anti-PID effects
CN107057598A (en) * 2017-04-28 2017-08-18 西安泰力松新材料股份有限公司 Composite membrane for dereliction grid solar cell component and preparation method thereof
CN109291475A (en) * 2018-11-28 2019-02-01 扬州市众和同盛包装材料有限公司 A kind of preparation method of solar components insulation strip
CN109777212A (en) * 2018-12-30 2019-05-21 苏州市奥贝膜业有限公司 A kind of preparation method of Antistatic type mould release
CN110698998A (en) * 2019-09-16 2020-01-17 升信新材(北京)科技有限公司 Low-shrinkage adhesive film for packaging solar cell and preparation method thereof
CN111384190A (en) * 2020-04-23 2020-07-07 苏州福斯特光伏材料有限公司 Transparent front base plate of solar cell module, preparation method and cell module
CN111363398A (en) * 2020-04-24 2020-07-03 捷凌特电子(深圳)有限公司 Light release agent additive and use method thereof

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