CN103013228A - Preparation method of producing high-concentration kaolin planographic printing ink by adopting secondary kneading method - Google Patents
Preparation method of producing high-concentration kaolin planographic printing ink by adopting secondary kneading method Download PDFInfo
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Abstract
The invention relates to the technical field of planographic printing ink, in particular to a preparation method of producing high-concentration kaolin planographic printing ink by adopting a secondary kneading method. The preparation method comprises the following specific steps: mixing mixed base ink, pigment connecting materials, friction-proof auxiliaries and ink oil, wherein the mixed base ink adopts secondary kneading technique, high-concentration kaolin and moisture-containing tinting pigment are added for first-time kneading, and soft water is added for secondary kneading after the replacement and dewatering are conducted. Compared with the prior art, according to the preparation method, the production technique is simplified, the production efficiency can be improved, the problems of declining qualities such as the brightness, flowability of the ink, and the like can also be stopped even if the content of the kaolin in the ink is increased, so that the addition amount of the kaolin with lower cost can be increased, the planographic printing ink with good dispersity and excellent brightness and flowability properties can be prepared, the production cost can be further lowered, thereby having better market prospects.
Description
Technical field
The present invention relates to the planographic ink technical field, be specifically related to the preparation method that secondary is mediated method production high density kaolin planographic ink.
Background technology
In the prior art, when producing planographic ink, in order to adjust the flowability of printing ink, viscosity, and the printing adaptability that improves printing ink, usually need to adopt calcium carbonate, clay, the pigment of the inorganic physique such as silicon-dioxide or kaolin, need in two steps technique to prepare respectively during production to water down China ink and the tinting pigment base is black, namely first with mineral dye and pigment binder through mixing, grinding step is prepared into and waters down China ink, then with tinting pigment and pigment binder through stirring, grind, a plurality of operations such as dehydration are prepared into tinting pigment base China ink, will water down at last China ink and the further printing ink that mixes and be prepared into required proterties through a series of adjustment operations of tinting pigment base China ink.It is more cheap that kaolinic price in the above-mentioned used mineral dye is compared other inorganic pigment extender, therefore increases the cost that kaolinic consumption can reduce printing ink greatly.
Yet, kaolin is difficult to carry out fine dispersion, in the mixing process of kaolin and pigment binder, owing to be subject to the impact of the conditions such as temperature, the bad dispersibility that waters down China ink of producing, when entering next step grinding step, the fineness that needs increase grinding number of times could will water down China ink is controlled in the acceptability limit, thereby cause the production efficiency of printing ink low, and cost is high; On the other hand, in the existing technique kaolin water down the China ink with tinting pigment base China ink be separate production, its complex process, thus have influence on Printing ink producing efficient and cost; Moreover, because kaolin itself contains water soluble component, when increasing kaolinic addition, that is to say the increase along with kaolin printing ink addition, the decline of the printing ink qualities such as glossiness, flowability of printing ink can occur, occur easily the problem of scumming, heap China ink etc. during actual print, therefore, in planographic ink, to use in a large number kaolin very difficult, so that kaolinic addition is restricted, and then be difficult to reduce the cost of printing ink.
Summary of the invention
The object of the invention is to avoid weak point of the prior art and provide a kind of preparation technology is simple, cost is low secondary to mediate the preparation method of method production high density kaolin planographic ink, adopt this preparation method so that the kaolinic concentration in the prepared planographic ink composition improves greatly, and so that prepared printing ink quality is high, performance is good, and cost is low.
Purpose of the present invention is achieved through the following technical solutions:
Provide a kind of secondary to mediate the preparation method of method production high density kaolin planographic ink, comprise following preparation process:
Step 1, dry powder kaolin and tinting pigment are once mediated:
By weight percentage, dry powder kaolin with 8~20%, 10~30% tinting pigments and 20~40% pigment binder add respectively carries out mix and blend in the kneader, churning time is that 20~30min, kneading temperature are 60~75 ℃, then carry out replacement dewatering, leave standstill after for some time makes oily water separation, kneader is tilted the water on upper strata is poured out, obtain once to mediate mixture;
Wherein, described tinting pigment is filter cake pigment or charcoal blacks, and described filter cake pigment is C.I. Pigment red 57:1 filter cake pigment, C.I. pigment Yellow 12 filter cake pigment, C.I. pigment Blue 15: any one in the 3 filter cake pigment;
Described charcoal blacks is C.I. Pigment black 7 with soft water is the black pigment that the ratio of 2:1~1:2 mixes according to weight percent;
Step 2, secondary are mediated:
Add described 50~100% the soft water of once mediating the mixture total weight amount of step 1 in the kneader, carry out remix and stir, behind churning time 5~10min, mediating temperature is 60~75 ℃, then replacement dewatering carries out next step after the soft water specific conductivity reaches 1,000 μ S/cm;
Step 3, vacuum hydro-extraction:
Kneader is vacuumized, and vacuumizing temperature and be 80~100 ℃, vacuum tightness is 0.06~0.1MPa, further extrudes residual moisture;
Step 4, mix and blend:
Add weight percent in the kneader again and be 30~50% pigment binder, and fully mix, churning time is that 60~120min, whipping temp are 70~90 ℃, obtains ink mixture;
Step 5, grinding:
The described ink mixture that step 4 is obtained is put into three-roller and is ground, and grinding temperature is 45~60 ℃, be ground to fineness less than 7.5 μ m after, obtain the mixed base China ink;
Step 6, preparation planographic ink finished product:
By weight percentage, 40~70% described mixed base China inks with the step 5 preparation, and 25~50% pigment binders, 1.5~4% friction resistant auxiliary agents and 2~6% ink oil add in the stirrer, then open and stir, material is fully mixed, the control churning time is 20~30min, and whipping temp is 45~60 ℃, obtains the planographic ink finished product after the cooling;
Pigment binder in above-mentioned steps one, step 4 and the step 6 is comprised of the raw material of following weight percent:
Resin: 30~60%;
Mineral oil: 15~30%;
Vegetables oil: 20~40%;
Gelifying agent: 0.5~3.0%;
Described resin is rosin modified phenolic resin, plant oil modified Synolac, Abietyl modified maleic acid resin, any one or more than one the mixture in petroleum resin modified resol, the vibrin;
Friction resistant auxiliary agent in the above-mentioned steps six is any one or more than one the mixture in polyethylene wax, Microcrystalline Wax, paraffin, the tetrafluoroethylene wax;
Ink oil in the above-mentioned steps six is distillation temperature at 230~330 ℃ mineral oil or vegetables oil.
Preferably,The preparation method comprises following preparation process:
Step 1, dry powder kaolin and tinting pigment are once mediated:
By weight percentage, dry powder kaolin with 8%, 20% C.I. Pigment red 57:1 filter cake pigment and 37% pigment binder add respectively carries out mix and blend in the kneader, churning time is that 25min, kneading temperature are 65 ℃, then carry out replacement dewatering, leave standstill after for some time makes oily water separation, kneader is tilted the water on upper strata is poured out, obtain once to mediate mixture;
Step 2, secondary are mediated:
Add described 50% the soft water of once mediating the mixture total weight amount of step 1 in the kneader, carry out remix and stir, behind the churning time 5min, mediating temperature is 75 ℃, then replacement dewatering carries out next step after the soft water specific conductivity reaches 1,000 μ S/cm;
Step 3, vacuum hydro-extraction:
Kneader is vacuumized, and vacuumizing temperature and be 85 ℃, vacuum tightness is 0.1MPa, further extrudes residual moisture;
Step 4, mix and blend:
Add weight percent in the kneader again and be 35% pigment binder, and fully mix, churning time is that 80min, whipping temp are 70 ℃, obtains ink mixture;
Step 5, grinding:
The described ink mixture that step 4 is obtained is put into three-roller and is ground, and grinding temperature is 55 ℃, be ground to fineness less than 7.5 μ m after, obtain the mixed base China ink;
Step 6, preparation planographic ink finished product:
By weight percentage, 50% described mixed base China ink with the step 5 preparation, and 43% pigment binder, 3% polyethylene wax and 4% ink oil add in the stirrer, then open and stir, material is fully mixed, the control churning time is 20min, and whipping temp is 50 ℃, obtains the planographic ink finished product after the cooling.
Preferably,The preparation method comprises following preparation process:
Step 1, dry powder kaolin and tinting pigment are once mediated:
By weight percentage, dry powder kaolin with 14%, 17.5% C.I. pigment Yellow 12 filter cake pigment and 28% pigment binder add respectively carries out mix and blend in the kneader, churning time is that 30min, kneading temperature are 60 ℃, then carry out replacement dewatering: leave standstill after for some time makes oily water separation, kneader is tilted the water on upper strata is poured out, obtain once to mediate mixture;
Step 2, secondary are mediated:
Add described 80% the soft water of once mediating the mixture total weight amount of step 1 in the kneader, carry out remix and stir, behind the churning time 8min, mediating temperature is 70 ℃, then replacement dewatering carries out next step after the soft water specific conductivity reaches 1,000 μ S/cm;
Step 3, vacuum hydro-extraction:
Kneader is vacuumized, and vacuumizing temperature and be 80 ℃, vacuum tightness is 0.08MPa, further extrudes residual moisture;
Step 4, mix and blend:
Add weight percent in the kneader again and be 40.5% pigment binder, and fully mix, churning time is that 60min, whipping temp are 80 ℃, obtains ink mixture;
Step 5, grinding:
The described ink mixture that step 4 is obtained is put into three-roller and is ground, and grinding temperature is 50 ℃, be ground to fineness less than 7.5 μ m after, obtain the mixed base China ink;
Step 6, preparation planographic ink finished product:
By weight percentage, 57.1% described mixed base China ink with the step 5 preparation, and 35.9% pigment binder, 2% paraffin and 5% ink oil add in the stirrer, then open and stir, material is fully mixed, the control churning time is 25min, and whipping temp is 45 ℃, obtains the planographic ink finished product after the cooling.
Preferably,The preparation method comprises following preparation process:
Step 1, dry powder kaolin and tinting pigment are once mediated:
By weight percentage, the black pigment that dry powder kaolin with 18%, 15% C.I. Pigment black 7 and soft water mix according to the ratio of 1:1 and 30% pigment binder add respectively carries out mix and blend in the kneader, churning time is that 20min, kneading temperature are 70 ℃, then carry out replacement dewatering: leave standstill after for some time makes oily water separation, kneader is tilted the water on upper strata is poured out, obtain once to mediate mixture;
Step 2, secondary are mediated:
Add described 100% the soft water of once mediating the mixture total weight amount of step 1 in the kneader, carry out remix and stir, behind the churning time 10min, mediating temperature is 60 ℃, then replacement dewatering carries out next step after the soft water specific conductivity reaches 1,000 μ S/cm;
Step 3, vacuum hydro-extraction:
Kneader is vacuumized, and vacuumizing temperature and be 95 ℃, vacuum tightness is 0.06MPa, further extrudes residual moisture;
Step 4, mix and blend:
Add weight percent in the kneader again and be 37% pigment binder, and fully mix, churning time is that 120min, whipping temp are 75 ℃, obtains ink mixture;
Step 5, grinding:
The described ink mixture that step 4 is obtained is put into three-roller and is ground, and grinding temperature is 60 ℃, be ground to fineness less than 7.5 μ m after, obtain the mixed base China ink;
Step 6, preparation planographic ink finished product:
By weight percentage, 66.6% described mixed base China ink with the step 5 preparation, and 26.4% pigment binder, 4% polyethylene wax add in the stirrer with mixture and 3% ink oil of any ratio of tetrafluoroethylene wax, then open and stir, material is fully mixed, the control churning time is 30min, and whipping temp is 60 ℃, obtains the planographic ink finished product after the cooling.
Beneficial effect of the present invention:
Secondary of the present invention is mediated the preparation method of method production high density kaolin planographic ink, concrete steps comprise: with the mixed base China ink, the pigment binder, friction resistant auxiliary agent and ink oil mix, wherein the mixed base China ink adopts secondary to mediate technique, the kaolin that adds simultaneously higher concentration carries out the first time with the tinting pigment that contains moisture and mediates, add again soft water behind the replacement dewatering and carry out the secondary kneading, prior art is prepared respectively water-free two techniques merging that water down China ink and preparation tinting pigment base China ink once carries out, thereby greatly shortened the whole production time, reduce and grind number of times and milling time, improved production efficiency; In the preparation process of mixed base China ink, before and after dehydration procedure, add at twice the pigment binder, to improve kaolinic dispersiveness, be conducive to the fineness of mixed base China ink is controlled at qualified scope, effectively reduce the number of times that grinds; Therefore, compared with prior art, the present invention has simplified production technique, improve production efficiency, even increase kaolinic content in the printing ink, also can suppress the problem that the qualities such as ink degree, flowability descend, thereby can increase the cheaper kaolinic addition of price, prepare that dispersing property is good, glossiness and the good planographic ink of flowing property, and then greatly reduce production cost, be beneficial to large-scale promotion and the application of industrialization.
Embodiment
The present invention is described in further detail below in conjunction with embodiment, but embodiments of the present invention are not limited to this.
Embodiment 1
Secondary is mediated the preparation method of method production high density kaolin planographic ink, comprises following preparation process:
Step 1, dry powder kaolin and tinting pigment are once mediated:
By weight percentage, dry powder kaolin with 8%, 20% C.I. Pigment red 57:1 filter cake pigment and 37% pigment binder add respectively carries out mix and blend in the kneader, churning time is that 25min, kneading temperature are 65 ℃, then carry out replacement dewatering, leave standstill after for some time makes oily water separation, kneader is tilted the water on upper strata is poured out, obtain once to mediate mixture;
Concrete, tinting pigment is filter cake pigment or charcoal blacks, wherein filter cake pigment is C.I. Pigment red 57:1 filter cake pigment, C.I. pigment Yellow 12 filter cake pigment, C.I. pigment Blue 15: any one in the 3 filter cake pigment;
Charcoal blacks is C.I. Pigment black 7 with soft water is the black pigment that the ratio of 2:1~1:2 mixes according to weight percent;
Step 2, secondary are mediated:
Add described 50% the soft water of once mediating the mixture total weight amount of step 1 in the kneader, carry out remix and stir, behind the churning time 5min, mediating temperature is 75 ℃, then replacement dewatering carries out next step after the soft water specific conductivity reaches 1,000 μ S/cm;
Step 3, vacuum hydro-extraction:
Kneader is vacuumized, and vacuumizing temperature and be 85 ℃, vacuum tightness is 0.1MPa, further extrudes residual moisture;
Step 4, mix and blend:
Add weight percent in the kneader again and be 35% pigment binder, and fully mix, churning time is that 80min, whipping temp are 70 ℃, obtains ink mixture;
Step 5, grinding:
The described ink mixture that step 4 is obtained is put into three-roller and is ground, and grinding temperature is 55 ℃, be ground to fineness less than 7.5 μ m after, obtain the mixed base China ink;
Step 6, preparation planographic ink finished product:
By weight percentage, 50% described mixed base China ink with the step 5 preparation, and 43% pigment binder, 3% polyethylene wax and 4% ink oil add in the stirrer, then open and stir, material is fully mixed, the control churning time is 20min, and whipping temp is 50 ℃, obtains the planographic ink finished product after the cooling.
Concrete, the pigment binder in above-mentioned steps one, step 4 and the step 6 is comprised of the raw material of following weight percent:
Resin: 30~60%;
Mineral oil: 15~30%;
Vegetables oil: 20~40%;
Gelifying agent: 0.5~3.0%;
Wherein resin is rosin modified phenolic resin, plant oil modified Synolac, Abietyl modified maleic acid resin, any one or more than one the mixture in petroleum resin modified resol, the vibrin;
Concrete, the friction resistant auxiliary agent in the above-mentioned steps six is any one or more than one the mixture in polyethylene wax, Microcrystalline Wax, paraffin, the tetrafluoroethylene wax;
Concrete, the ink oil in the above-mentioned steps six is distillation temperature at 230~330 ℃ mineral oil or vegetables oil.
Embodiment 2
Its main technical schemes of present embodiment is identical with embodiment 1, and difference is: secondary is mediated the preparation method of method production high density kaolin planographic ink, comprises following preparation process:
Step 1, dry powder kaolin and tinting pigment are once mediated:
By weight percentage, dry powder kaolin with 14%, 17.5% C.I. pigment Yellow 12 filter cake pigment and 28% pigment binder add respectively carries out mix and blend in the kneader, churning time is that 30min, kneading temperature are 60 ℃, then carry out replacement dewatering: leave standstill after for some time makes oily water separation, kneader is tilted the water on upper strata is poured out, obtain once to mediate mixture;
Step 2, secondary are mediated:
Add described 80% the soft water of once mediating the mixture total weight amount of step 1 in the kneader, carry out remix and stir, behind the churning time 8min, mediating temperature is 70 ℃, then replacement dewatering carries out next step after the soft water specific conductivity reaches 1,000 μ S/cm;
Step 3, vacuum hydro-extraction:
Kneader is vacuumized, and vacuumizing temperature and be 80 ℃, vacuum tightness is 0.08MPa, further extrudes residual moisture;
Step 4, mix and blend:
Add weight percent in the kneader again and be 40.5% pigment binder, and fully mix, churning time is that 60min, whipping temp are 80 ℃, obtains ink mixture;
Step 5, grinding:
The described ink mixture that step 4 is obtained is put into three-roller and is ground, and grinding temperature is 50 ℃, be ground to fineness less than 7.5 μ m after, obtain the mixed base China ink;
Step 6, preparation planographic ink finished product:
By weight percentage, 57.1% described mixed base China ink with the step 5 preparation, and 35.9% pigment binder, 2% paraffin and 5% ink oil add in the stirrer, then open and stir, material is fully mixed, the control churning time is 25min, and whipping temp is 45 ℃, obtains the planographic ink finished product after the cooling.
Concrete, the ink oil of step 6 is distillation temperature at 230~330 ℃ mineral oil or vegetables oil.
Embodiment 3
Its main technical schemes of present embodiment is identical with embodiment 1, and difference is: secondary is mediated the preparation method of method production high density kaolin planographic ink, comprises following preparation process:
Step 1, dry powder kaolin and tinting pigment are once mediated:
By weight percentage, the black pigment that dry powder kaolin with 18%, 15% C.I. Pigment black 7 and soft water mix according to the ratio of 1:1 and 30% pigment binder add respectively carries out mix and blend in the kneader, churning time is that 20min, kneading temperature are 70 ℃, then carry out replacement dewatering: leave standstill after for some time makes oily water separation, kneader is tilted the water on upper strata is poured out, obtain once to mediate mixture;
Step 2, secondary are mediated:
Add described 100% the soft water of once mediating the mixture total weight amount of step 1 in the kneader, carry out remix and stir, behind the churning time 10min, mediating temperature is 60 ℃, then replacement dewatering carries out next step after the soft water specific conductivity reaches 1,000 μ S/cm;
Step 3, vacuum hydro-extraction:
Kneader is vacuumized, and vacuumizing temperature and be 95 ℃, vacuum tightness is 0.06MPa, further extrudes residual moisture;
Step 4, mix and blend:
Add weight percent in the kneader again and be 37% pigment binder, and fully mix, churning time is that 120min, whipping temp are 75 ℃, obtains ink mixture;
Step 5, grinding:
The described ink mixture that step 4 is obtained is put into three-roller and is ground, and grinding temperature is 60 ℃, be ground to fineness less than 7.5 μ m after, obtain the mixed base China ink;
Step 6, preparation planographic ink finished product:
By weight percentage, 66.6% described mixed base China ink with the step 5 preparation, and 26.4% pigment binder, 4% polyethylene wax add in the stirrer with mixture and 3% ink oil of any ratio of tetrafluoroethylene wax, then open and stir, material is fully mixed, the control churning time is 30min, and whipping temp is 60 ℃, obtains the planographic ink finished product after the cooling.
Concrete, the ink oil of step 6 is distillation temperature at 230~330 ℃ mineral oil or vegetables oil.
Comparative example
As shown in table 1, comparative example 1 to 3 waters down China ink and tinting pigment base China ink for adopting two step process methods to prepare respectively kaolin, will water down the black printing ink that is mixed with tinting pigment base China ink again.
Reference example 1 is the glossiness that do not contain the kaolin composition and flowing property printing ink preferably.
The printing ink of comparative example 1 to 3 preparation and the printing ink of embodiment 1 to 3 preparation are compared in glossiness, flowing property and production efficiency respectively, and the result is as shown in table 1:
The Performance Ratio of the printing ink of table 1. embodiment 1 to 3 and Comparative Examples 1 to 3
Reference example 1 | Comparative example 1 | Comparative example 2 | Comparative example 3 | Embodiment 1 | Embodiment 2 | Embodiment 3 | |
Kaolin total content (%) in the printing ink | 0% | 4% | 8% | 12% | 4% | 8% | 12% |
Tinting pigment base China ink (tinting pigment content 20%) | 50 | 50 | 50 | 50 | |||
Kaolin waters down China ink (kaolin content 40%) | 10 | 20 | 30 | ||||
Kaolin and tinting pigment secondary are mediated the mixed base China ink (tinting pigment content 20%, kaolin content 8%) of technique preparation | 50 | ||||||
Kaolin and tinting pigment secondary are mediated the mixed base China ink (tinting pigment content 17.5%, kaolin content 14%) of technique preparation | 57.1 | ||||||
Kaolin and tinting pigment secondary are mediated the mixed base China ink (tinting pigment content 15%, kaolin content 18%) of technique preparation | 66.6 | ||||||
The pigment binder | 33 | 33 | 23 | 13 | 43 | 35.9 | 26.4 |
The friction resistant auxiliary agent | 2 | 2 | 2 | 2 | 3 | 2 | 4 |
Ink oil | 5 | 5 | 5 | 5 | 4 | 5 | 3 |
Add up to total amount | 100 | 100 | 100 | 100 | 100 | 100 | 100 |
Productivity (times of 1 ton of needs of manufacture of ink) | 7.5h | 8.6h | 10.7h | 6.3h | 5.9h | 6.6h | |
Gloss * | Good | Generally | Relatively poor | Poor | Excellent | Good | Good |
Mobile * | Good | Generally | Relatively poor | Poor | Excellent | Good | Good |
Can be got by table 1, that adopts that the preparation method of embodiments of the invention 1 to 3 produces has a kaolinic planographic ink of high density, has better glossiness and flowing property, and whole technique shortened the production time greatly, has significantly improved production efficiency.
Should be noted that at last; above embodiment is only in order to illustrate technical scheme of the present invention; but not limiting the scope of the invention; although with reference to preferred embodiment the present invention has been done to explain; those of ordinary skill in the art is to be understood that; can make amendment or be equal to replacement technical scheme of the present invention, and not break away from essence and the scope of technical solution of the present invention.
Claims (4)
1. secondary is mediated the preparation method of method production high density kaolin planographic ink, it is characterized in that: comprise following preparation process:
Step 1, dry powder kaolin and tinting pigment are once mediated:
By weight percentage, dry powder kaolin with 8~20%, 10~30% tinting pigments and 20~40% pigment binder add respectively carries out mix and blend in the kneader, churning time is that 20~30min, kneading temperature are 60~75 ℃, then carry out replacement dewatering, leave standstill after for some time makes oily water separation, kneader is tilted the water on upper strata is poured out, obtain once to mediate mixture;
Wherein, described tinting pigment is filter cake pigment or charcoal blacks, and described filter cake pigment is C.I. Pigment red 57:1 filter cake pigment, C.I. pigment Yellow 12 filter cake pigment, C.I. pigment Blue 15: any one in the 3 filter cake pigment;
Described charcoal blacks is C.I. Pigment black 7 with soft water is the black pigment that the ratio of 2:1~1:2 mixes according to weight percent;
Step 2, secondary are mediated:
Add described 50~100% the soft water of once mediating the mixture total weight amount of step 1 in the kneader, carry out remix and stir, behind churning time 5~10min, mediating temperature is 60~75 ℃, then replacement dewatering carries out next step after the soft water specific conductivity reaches 1,000 μ S/cm;
Step 3, vacuum hydro-extraction:
Kneader is vacuumized, and vacuumizing temperature and be 80~100 ℃, vacuum tightness is 0.06~0.1MPa, further extrudes residual moisture;
Step 4, mix and blend:
Add weight percent in the kneader again and be 30~50% pigment binder, and fully mix, churning time is that 60~120min, whipping temp are 70~90 ℃, obtains ink mixture;
Step 5, grinding:
The described ink mixture that step 4 is obtained is put into three-roller and is ground, and grinding temperature is 45~60 ℃, be ground to fineness less than 7.5 μ m after, obtain the mixed base China ink;
Step 6, preparation planographic ink finished product:
By weight percentage, 40~70% described mixed base China inks with the step 5 preparation, and 25~50% pigment binders, 1.5~4% friction resistant auxiliary agents and 2~6% ink oil add in the stirrer, then open and stir, material is fully mixed, the control churning time is 20~30min, and whipping temp is 45~60 ℃, obtains the planographic ink finished product after the cooling;
Pigment binder in above-mentioned steps one, step 4 and the step 6 is comprised of the raw material of following weight percent:
Resin: 30~60%;
Mineral oil: 15~30%;
Vegetables oil: 20~40%;
Gelifying agent: 0.5~3.0%;
Described resin is rosin modified phenolic resin, plant oil modified Synolac, Abietyl modified maleic acid resin, any one or more than one the mixture in petroleum resin modified resol, the vibrin;
Friction resistant auxiliary agent in the above-mentioned steps six is any one or more than one the mixture in polyethylene wax, Microcrystalline Wax, paraffin, the tetrafluoroethylene wax;
Ink oil in the above-mentioned steps six is distillation temperature at 230~330 ℃ mineral oil or vegetables oil.
2. secondary according to claim 1 is mediated the preparation method of method production high density kaolin planographic ink, it is characterized in that: comprise following preparation process:
Step 1, dry powder kaolin and tinting pigment are once mediated:
By weight percentage, dry powder kaolin with 8%, 20% C.I. Pigment red 57:1 filter cake pigment and 37% pigment binder add respectively carries out mix and blend in the kneader, churning time is that 25min, kneading temperature are 65 ℃, then carry out replacement dewatering, leave standstill after for some time makes oily water separation, kneader is tilted the water on upper strata is poured out, obtain once to mediate mixture;
Step 2, secondary are mediated:
Add described 50% the soft water of once mediating the mixture total weight amount of step 1 in the kneader, carry out remix and stir, behind the churning time 5min, mediating temperature is 75 ℃, then replacement dewatering carries out next step after the soft water specific conductivity reaches 1,000 μ S/cm;
Step 3, vacuum hydro-extraction:
Kneader is vacuumized, and vacuumizing temperature and be 85 ℃, vacuum tightness is 0.1MPa, further extrudes residual moisture;
Step 4, mix and blend:
Add weight percent in the kneader again and be 35% pigment binder, and fully mix, churning time is that 80min, whipping temp are 70 ℃, obtains ink mixture;
Step 5, grinding:
The described ink mixture that step 4 is obtained is put into three-roller and is ground, and grinding temperature is 55 ℃, be ground to fineness less than 7.5 μ m after, obtain the mixed base China ink;
Step 6, preparation planographic ink finished product:
By weight percentage, 50% described mixed base China ink with the step 5 preparation, and 43% pigment binder, 3% polyethylene wax and 4% ink oil add in the stirrer, then open and stir, material is fully mixed, the control churning time is 20min, and whipping temp is 50 ℃, obtains the planographic ink finished product after the cooling.
3. secondary according to claim 1 is mediated the preparation method of method production high density kaolin planographic ink, it is characterized in that: comprise following preparation process:
Step 1, dry powder kaolin and tinting pigment are once mediated:
By weight percentage, dry powder kaolin with 14%, 17.5% C.I. pigment Yellow 12 filter cake pigment and 28% pigment binder add respectively carries out mix and blend in the kneader, churning time is that 30min, kneading temperature are 60 ℃, then carry out replacement dewatering: leave standstill after for some time makes oily water separation, kneader is tilted the water on upper strata is poured out, obtain once to mediate mixture;
Step 2, secondary are mediated:
Add described 80% the soft water of once mediating the mixture total weight amount of step 1 in the kneader, carry out remix and stir, behind the churning time 8min, mediating temperature is 70 ℃, then replacement dewatering carries out next step after the soft water specific conductivity reaches 1,000 μ S/cm;
Step 3, vacuum hydro-extraction:
Kneader is vacuumized, and vacuumizing temperature and be 80 ℃, vacuum tightness is 0.08MPa, further extrudes residual moisture;
Step 4, mix and blend:
Add weight percent in the kneader again and be 40.5% pigment binder, and fully mix, churning time is that 60min, whipping temp are 80 ℃, obtains ink mixture;
Step 5, grinding:
The described ink mixture that step 4 is obtained is put into three-roller and is ground, and grinding temperature is 50 ℃, be ground to fineness less than 7.5 μ m after, obtain the mixed base China ink;
Step 6, preparation planographic ink finished product:
By weight percentage, 57.1% described mixed base China ink with the step 5 preparation, and 35.9% pigment binder, 2% paraffin and 5% ink oil add in the stirrer, then open and stir, material is fully mixed, the control churning time is 25min, and whipping temp is 45 ℃, obtains the planographic ink finished product after the cooling.
4. secondary according to claim 1 is mediated the preparation method of method production high density kaolin planographic ink, it is characterized in that: comprise following preparation process:
Step 1, dry powder kaolin and tinting pigment are once mediated:
By weight percentage, the black pigment that dry powder kaolin with 18%, 15% C.I. Pigment black 7 and soft water mix according to the ratio of 1:1 and 30% pigment binder add respectively carries out mix and blend in the kneader, churning time is that 20min, kneading temperature are 70 ℃, then carry out replacement dewatering: leave standstill after for some time makes oily water separation, kneader is tilted the water on upper strata is poured out, obtain once to mediate mixture;
Step 2, secondary are mediated:
Add described 100% the soft water of once mediating the mixture total weight amount of step 1 in the kneader, carry out remix and stir, behind the churning time 10min, mediating temperature is 60 ℃, then replacement dewatering carries out next step after the soft water specific conductivity reaches 1,000 μ S/cm;
Step 3, vacuum hydro-extraction:
Kneader is vacuumized, and vacuumizing temperature and be 95 ℃, vacuum tightness is 0.06MPa, further extrudes residual moisture;
Step 4, mix and blend:
Add weight percent in the kneader again and be 37% pigment binder, and fully mix, churning time is that 120min, whipping temp are 75 ℃, obtains ink mixture;
Step 5, grinding:
The described ink mixture that step 4 is obtained is put into three-roller and is ground, and grinding temperature is 60 ℃, be ground to fineness less than 7.5 μ m after, obtain the mixed base China ink;
Step 6, preparation planographic ink finished product:
By weight percentage, 66.6% described mixed base China ink with the step 5 preparation, and 26.4% pigment binder, 4% polyethylene wax add in the stirrer with mixture and 3% ink oil of any ratio of tetrafluoroethylene wax, then open and stir, material is fully mixed, the control churning time is 30min, and whipping temp is 60 ℃, obtains the planographic ink finished product after the cooling.
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JP2003049102A (en) * | 2001-08-07 | 2003-02-21 | Dainichiseika Color & Chem Mfg Co Ltd | Method for producing printing ink |
CN101284963A (en) * | 2007-12-17 | 2008-10-15 | 上海牡丹油墨有限公司 | Water-expelling production process for offset printing magenta printing ink |
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