CN103013194A - Environment-friendly insulating coating capable of improving surface brightness of oriented silicon steel - Google Patents

Environment-friendly insulating coating capable of improving surface brightness of oriented silicon steel Download PDF

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Publication number
CN103013194A
CN103013194A CN2012105425102A CN201210542510A CN103013194A CN 103013194 A CN103013194 A CN 103013194A CN 2012105425102 A CN2012105425102 A CN 2012105425102A CN 201210542510 A CN201210542510 A CN 201210542510A CN 103013194 A CN103013194 A CN 103013194A
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China
Prior art keywords
silicon steel
environment
oriented silicon
silicate
insulating coating
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CN2012105425102A
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CN103013194B (en
Inventor
刘婷
胡守天
骆忠汉
毛炯辉
杨皓
党宁员
雷明
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Wuhan Iron and Steel Co Ltd
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Wuhan Iron and Steel Group Corp
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Abstract

The invention relates to an environment-friendly insulating coating capable of improving the surface brightness of oriented silicon steel. The environment-friendly insulating coating comprises the following raw materials in percentage by weight: 24%-40% of dihydric phosphate, 0.1%-0.65% of silicate, 0.2%-4% of boric acid, 10%-29% of colloidal silicon dioxide, 0.02%-0.25% of copper-tin brightening agent and the balance of pure water. According to the environment-friendly insulating coating disclosed by the invention, as the silicate and the copper-tin brightening agent are added, after annealing at a temperature of at least 800 DEG C, the surface brightness of the oriented silicon steel can be increased from the existing level of not exceeding 15 to at least 25 under the common comprehensive action of the two, namely the silicate and the copper-tin brightening agent; the friction coefficient is small, and the color is dark and uniform; and a user can easily operate and manage the insulating coating in the process of preparing an iron core of a transformer, the operation is time-saving and labor-saving, and the efficiency is high. Thus, the market requirements can be completely met.

Description

A kind of environment-friendly type insulated dope that can improve the oriented silicon steel surface brightness
Technical field
The present invention relates to steel plate coating, belong to definitely the oriented silicon steel Chrome-free insulation coating, be in particular a kind of environment-friendly type insulated dope that can improve the oriented silicon steel surface brightness.
Background technology
EU Committee in 2003 and European Parliament have promulgated two stereotyped commands, that is: the instruction (ROHS) of some objectionable impurities is used in restriction in the instruction of electronic and electrical equipment waste and the electronic and electrical equipment.Command request, the index of harmful element must be up to specification in the electric equipment products that on July 1st, 2006 rose to sell on the EU market, and the objectionable impurities that namely will limit has; Cadmium, lead, mercury, sexavalent chrome, Polybrominated biphenyl, polymerization bromination biphenyl ether etc.Namely taken the lead in requiring to enter in its regional electrical sheet containing the chromium element, will have from now on increasing countries and regions to propose the requirement that class is.In order to overcome the shortcoming that contains the harmful coating of chromium, silicon steel manufacturer considers to come the substitute chromium acid anhydrides with the material of other form both at home and abroad.
After containing chromium coating and be coated on directional silicon steel originally, although its surperficial luminance brightness is more than 30, because not environmental protection namely contains harmful element chromium, so must eliminate.
In recent years, the domestic and international technician of this area has carried out a large amount of experimental study work in line with environmental protection spirit, from the situation of retrieval, although cloth has contained chromium, but surface brightness is poor, the highlyest is no more than 15, and is of light color and inhomogeneous, use impact on the user is very large, lamination is difficult to arrangement, affects the preparation efficiency of iron core, and user satisfaction is poor.Such as following existing technology, the problem under all existing:
Korean Patent Application No. is the patent documentation of KR20010082119, discloses a kind of Chrome-free oriented electrical steel and insulating coating thereof, and its insulating coating comprises: zinc phosphate; Trimagnesium phosphate; 0.5-12% boric acid or contain a kind of in the borate of Na, Al, Ca, Li, Mg.The existing deficiency of the document is: the coating erosion resistance is relatively poor, and the appearance of coat luminance brightness is no more than 10, lighter color, and inhomogeneous, friction is difficult for arrangement greatly when the iron core of preparation transformer, and preparation is surperficial with the duration oriented silicon steel.
Japanese patent application No. is the patent documentation of JP19790150688, has introduced a kind of insulating coating for the Chrome-free oriented silicon steel, and its content comprises: 7-60 part trimagnesium phosphate; 8-40 part one or two kind of vitriol; 20 parts of silica gel.The result of coating shows that the coating tack is general, and the appearance of coat luminance brightness is no more than 10 equally, and the corrosion resistance nature of coating is relatively poor.
China Patent No. is the patent documentation of ZL200610030717.6, and it discloses a kind of oriented silicon steel chromium-free environment-friendly insulating coating.Its chemical ingredients mass percent is: 0.01% ~ 3% block polyether nonionic surface active agent, 0.2% ~ 3% boric acid, 9% ~ 30% aluminium dihydrogen phosphate, 8% ~ 20% colloid silica.Its deficiency is: the coating non-refractory, cause corrosion-resistant, and the appearance of coat luminance brightness is no more than 10 equally.
Chinese patent application number is 201110410686.8 patent documentations, the insulation compound of the inorganic chromium-free environment-friendly that a kind of oriented silicon steel uses is disclosed, it adopts vitriol and molybdate to replace chromic anhydride, although it is all better that coating insulation, solidity to corrosion, tack and magnetic are improved situation, but still exist the coating luminous degree lower, namely be no more than 15, coating color is partially shallow and homogeneity is relatively poor, so large owing to rubbing when the iron core of preparation transformer, cause being difficult for arrangement, make preparation iron core duration, inefficient deficiency can't satisfy user's demand.Therefore the surface quality problems that solves oriented silicon steel becomes instant thing.
Summary of the invention
The object of the invention is to overcome the deficiencies in the prior art, provide a kind of insulating coating of oriented silicon steel guaranteeing environmental protection, under insulativity, solidity to corrosion, tack and the prerequisite that has excellent magnetic characteristics, make surface brightness at least 25, frictional coefficient is little, color and luster is dark and evenly, the easy environment-friendly type insulated dope that can improve the oriented silicon steel surface brightness of operation and arrangement during the iron core of preparation transformer.
Realize the measure of above-mentioned purpose:
A kind of environment-friendly type insulated dope that can improve the oriented silicon steel surface brightness, its constitutive material and weight percent content are: dihydrogen phosphate: 24%~40%, silicate: 0.1 %~0.65 %, boric acid: 0.2 %~4 %, colloid silica: 10 %~29 %, copper tin brightening agent: 0.02 %~0.25 %, surplus is pure water.
It is characterized in that: described dihydrogen phosphate is: primary magnesium phosphate or monocalcium phosphate or primary zinc phosphate or biphosphate nickel or biphosphate cobalt, or two or more arbitrary proportion mixture wherein.
It is characterized in that: described silicate is: water glass or potassium silicate or bismuth silicate or lithium silicate, or two or more arbitrary proportion mixture wherein.
The present invention is owing to added the silicate of 0.1 %~0.65 %, the luminance brightness on oriented silicon steel surface is significantly improved, and also owing to added the copper tin brightening agent of 0.02 %~0.25 %, after through at least 800 ℃ annealing temperature, under the common comprehensive action of silicate and copper tin brightening agent, the oriented silicon steel surface brightness is reached at least 25 by being no more than at present 15, and frictional coefficient is little, color and luster is dark and even, user's easily operation and arrangement when the iron core of preparation transformer, time saving and energy saving, efficient is high, fully satisfying the market requirement.
Embodiment
The below is described in detail the present invention:
Embodiment 1
A kind of environment-friendly type insulated dope that can improve the oriented silicon steel surface brightness, its constitutive material and weight percent content are: primary magnesium phosphate: 24%, potassium silicate: 0.55 %, boric acid: 4.0 %, colloid silica: 29%, copper tin brightening agent: 0.02%, surplus is pure water.
Prepared coating is through coating oriented silicon steel, and behind the sintering curing under 805 ℃ of conditions, after testing, its luminance brightness is 26, and the coating color and luster is dark and evenly; Tack is C; Iron loss has reduced 0.05W/kg before than uncoated insulation compound of the present invention; Warp is at 820 ℃ of lower N 2Protective atmosphere insulation 2 hours, its surface insulation performance is 2020 Ω mm 2
Embodiment 2
A kind of environment-friendly type insulated dope that can improve the oriented silicon steel surface brightness, its constitutive material and weight percent content are: monocalcium phosphate: 28.5%, bismuth silicate: 0.48%, boric acid: 3.2 %, colloid silica mixes with silicon-dioxide: 20.6%, copper tin brightening agent: 0. 2%, surplus is pure water.
Prepared coating is through coating oriented silicon steel, and behind the sintering curing under 820 ℃ of conditions, after testing, its luminance brightness is 30, and the coating color and luster is dark and evenly; Tack is B; Iron loss has reduced 0.09W/kg before than uncoated insulation compound of the present invention; Warp is at 820 ℃ of lower N 2Protective atmosphere insulation 2 hours, its surface insulation performance is 2000 Ω mm 2
Embodiment 3
A kind of environment-friendly type insulated dope that can improve the oriented silicon steel surface brightness, its constitutive material and weight percent content are: the compound of primary zinc phosphate and biphosphate cobalt arbitrary proportion: 32.6%, water glass: 0.65%, boric acid: 2.25 %, the compound of the arbitrary proportion of colloid silica and aluminium sesquioxide: 22.2%, copper tin brightening agent: 0.13%, surplus is pure water.
Prepared coating is through coating oriented silicon steel, and behind the sintering curing under 845 ℃ of conditions, after testing, its luminance brightness is 32, and the coating color and luster is dark and evenly; Tack is B; Iron loss has reduced 0.13W/kg before than uncoated insulation compound of the present invention; Warp is at 820 ℃ of lower N 2Protective atmosphere insulation 2 hours, its surface insulation performance is 2040 Ω mm 2
Embodiment 4
A kind of environment-friendly type insulated dope that can improve the oriented silicon steel surface brightness, its constitutive material and weight percent content are: primary zinc phosphate, primary magnesium phosphate and biphosphate nickel three are with the compound of arbitrary proportion: 35.5%, the arbitrary proportion compound of water glass and lithium silicate: 0.26%, boric acid: 1.7 %, colloid silica: 11 %, copper tin brightening agent: 0.08%, surplus is pure water.
Prepared coating is through coating oriented silicon steel, and behind the sintering curing under 860 ℃ of conditions, after testing, its luminance brightness is 31, and the coating color and luster is dark and evenly; Tack is B; Iron loss has reduced 0.12W/kg before than uncoated insulation compound of the present invention, through at 820 ℃ of lower N 2Protective atmosphere insulation 2 hours, its surface insulation performance is 2038 Ω mm 2
Embodiment 5
A kind of environment-friendly type insulated dope that can improve the oriented silicon steel surface brightness, its constitutive material and weight percent content are: primary zinc phosphate: 37.2%, water glass, lithium silicate and potassium silicate are with the compound of arbitrary proportion: 0.22%, boric acid: 0.95 %, colloid silica: 13.5%, copper tin brightening agent: 0.2%, surplus is pure water.
Prepared coating is through coating oriented silicon steel, and behind the sintering curing under 880 ℃ of conditions, after testing, its luminance brightness is 34, and the coating color and luster is dark and evenly; Tack is B; Iron loss has reduced 0.16W/kg before than uncoated insulation compound of the present invention; Warp is at 820 ℃ of lower N 2Protective atmosphere insulation 2 hours, its surface insulation performance is 2063 Ω mm 2
Embodiment 6
A kind of environment-friendly type insulated dope that can improve the oriented silicon steel surface brightness, its constitutive material and weight percent content are: primary zinc phosphate: 40%, lithium silicate: 0.1%, boric acid: 0.2 %, colloid silica: 15%, copper tin brightening agent: 0.25%, surplus is pure water.
Prepared coating is through coating oriented silicon steel, and behind the sintering curing under 865 ℃ of conditions, after testing, its luminance brightness is 33, and the coating color and luster is dark and evenly; Tack is B; Iron loss has reduced 0.15W/kg before than uncoated insulation compound of the present invention; Warp is at 820 ℃ of lower N 2Protective atmosphere insulation 2 hours, its surface insulation performance is 2015 Ω mm 2
Above-described embodiment only exemplifies for the best, and is not to be restriction to embodiments of the present invention.

Claims (3)

1. environment-friendly type insulated dope that can improve the oriented silicon steel surface brightness, its constitutive material and weight percent content are: dihydrogen phosphate: 24%~40%, silicate: 0.1 %~0.65 %, boric acid: 0.2 %~4 %, colloid silica: 10 %~29 %, copper tin brightening agent: 0.02 %~0.25 %, surplus is pure water.
2. a kind of environment-friendly type insulated dope that can improve the oriented silicon steel surface brightness as claimed in claim 1, it is characterized in that: described dihydrogen phosphate is: primary magnesium phosphate or monocalcium phosphate or primary zinc phosphate or biphosphate nickel or biphosphate cobalt, or two or more arbitrary proportion mixture wherein.
3. a kind of environment-friendly type insulated dope that can improve the oriented silicon steel surface brightness as claimed in claim 1, it is characterized in that: described silicate is: water glass or potassium silicate or bismuth silicate or lithium silicate, or two or more arbitrary proportion mixture wherein.
CN201210542510.2A 2012-12-14 2012-12-14 Environment-friendly insulating coating capable of improving surface brightness of oriented silicon steel Expired - Fee Related CN103013194B (en)

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Cited By (2)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN103709796A (en) * 2013-12-12 2014-04-09 武汉钢铁(集团)公司 Chromium-free stress coating capable of improving surface tension of oriented silicon steel, and preparation method thereof
CN106752130A (en) * 2016-12-01 2017-05-31 上海迪升防腐新材料科技有限公司 A kind of orientation silicon steel preparation and application of environment friendly insulating coating solution

Citations (2)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
US5131948A (en) * 1990-07-27 1992-07-21 Nippon Dacro Shamrock Co. Anticorrosion coating composition
CN102516835A (en) * 2011-12-12 2012-06-27 武汉钢铁(集团)公司 Inorganic chromium-free environment-friendly type insulation paint for oriented silicon steel

Patent Citations (2)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
US5131948A (en) * 1990-07-27 1992-07-21 Nippon Dacro Shamrock Co. Anticorrosion coating composition
CN102516835A (en) * 2011-12-12 2012-06-27 武汉钢铁(集团)公司 Inorganic chromium-free environment-friendly type insulation paint for oriented silicon steel

Non-Patent Citations (1)

* Cited by examiner, † Cited by third party
Title
方国鑫: ""WSF-1铜锡合金光亮剂的应用"", 《材料保护》 *

Cited By (4)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN103709796A (en) * 2013-12-12 2014-04-09 武汉钢铁(集团)公司 Chromium-free stress coating capable of improving surface tension of oriented silicon steel, and preparation method thereof
CN103709796B (en) * 2013-12-12 2016-04-06 武汉钢铁(集团)公司 The capillary Chrome-free stresscoat of oriented silicon steel and preparation method can be improved
CN106752130A (en) * 2016-12-01 2017-05-31 上海迪升防腐新材料科技有限公司 A kind of orientation silicon steel preparation and application of environment friendly insulating coating solution
CN106752130B (en) * 2016-12-01 2019-01-01 上海迪升防腐新材料科技有限公司 A kind of preparation and application of orientation silicon steel environment friendly insulating coating solution

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Effective date of registration: 20170711

Address after: 430083 Qingshan District, Hubei, Wuhan factory before the door No. 2

Patentee after: WUHAN IRON AND STEEL Co.,Ltd.

Address before: 430080 Wuhan, Hubei Friendship Road, No. 999, Wuchang

Patentee before: WUHAN IRON AND STEEL (GROUP) Corp.

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Granted publication date: 20150408