CN103012982B - Environment-friendly halogen-free rubber sheath for flame-retardant cable - Google Patents
Environment-friendly halogen-free rubber sheath for flame-retardant cable Download PDFInfo
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- CN103012982B CN103012982B CN201210537929.9A CN201210537929A CN103012982B CN 103012982 B CN103012982 B CN 103012982B CN 201210537929 A CN201210537929 A CN 201210537929A CN 103012982 B CN103012982 B CN 103012982B
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- flame
- rubber sheath
- brucite
- retardant
- kaolin
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Abstract
The invention discloses an environment-friendly halogen-free rubber sheath for a flame-retardant cable, belonging to the technical field of flame-retardant rubber. The environment-friendly halogen-free rubber sheath for the flame-retardant cable comprises a rubber base body and nanometer flame-retardant reinforcing agent, wherein the nanometer flame-retardant reinforcing agent is formed by mixing kaolin and brucite, wherein the particle size of the nanometer flame-retardant reinforcing agent is bigger than 5000 meshes; and the weight ratio of the kaolin to the brucite is 1:(0.5-1.5). The conventional rubber method for preparing the environment-friendly halogen-free rubber sheath for flame-retardant cable comprises the following steps: weighing the materials in proportion, adding the material to an internal mixer for mixing; and cooling, drying, folding and batching off the mixed materials. The cable rubber sheath provided by the invention is free of harmful flame-retardant substances, and adopts the nanometer flame-retardant reinforcing agent which is formed by mixing the kaolin and the brucite, so that the tensile strength of the mineral flame-retardant cable sheath and tear strength of the pants-shaped sample are increased, and the elasticity, the elongation and the oxygen index are greatly improved.
Description
Technical field
The present invention relates to flame retardant rubber technical field.
Background technology
The formula of tradition flame-proof cable sheath is complicated, tens kinds of batchings at least, at most twenties kinds of batchings, various starting material function singleness.Furnish type is various, blending process is also complicated, and it is long that the cycle investigated one by one by the various material that encounters problems, various batching interreaction more problems, produces bring a lot of trouble to sheath.
The fire retardant that tradition mining flame-retardant cable is conventional is the fire retardant such as antimonous oxide and decabromodiphenyl oxide, with white carbon black, carbon black, cooks strengthening agent.Antimonous oxide and decabromodiphenyl oxide flame retardant effect are better, but burning fuming amount is large, release toxic gas, easily causes the secondary disaster; Carbon black white carbon black reinforcing effect is better, but its raw material sources are in oil, and petroleum resources are day by day exhausted and cost is high, so need a kind of both environmental protection flame retardants and reinforcing property substitutes their material compared with high energy, reduces social cost, to promote productivity progress.
Summary of the invention
The technical problem to be solved in the present invention is to provide a kind of Environment-friendlyhalogen-free halogen-free rubber sheath for flame-retardant cable, not containing harmful fire retardant matter, kaolin is adopted to mix the fire-retardant strengthening agent of the nano formed with brucite, the tensile strength of mining flame-retardant cable sheath, pants type sample tear strength are increased, and elasticity, elongation and oxygen index improve greatly.
For solving the problems of the technologies described above, the technical solution used in the present invention is: a kind of Environment-friendlyhalogen-free halogen-free rubber sheath for flame-retardant cable, comprises rubber matrix and nano flame retardant strengthening agent; Nano flame retardant strengthening agent is mixed by kaolin and brucite, and granularity is greater than 5000 orders, and the weight ratio of kaolin and brucite is 1:0.5 ~ 1.5;
In preferred nano flame retardant strengthening agent, the weight ratio of kaolin and brucite is 1:0.8.
Method for preparing rubber is routinely produced: take raw material by proportioning, and above-mentioned starting material are dropped into mixer mixing, cool, dry up, folding bottom sheet.
The weight ratio of rubber matrix and nano flame retardant strengthening agent is 1:1 ~ 1.2.
Also containing organic acid salt in cable sheath glue.
Organic acid salt is calcium stearate.
Also containing hydro carbons in cable sheath glue.
Described hydro carbons is paraffin or clorafin.
Also containing coupling agent in cable sheath glue.
Coupling agent is silane coupling A-172.
Rubber matrix is chlorinatedpolyethylene.
Al in kaolin
2o
3weight content is 30 ~ 39%, SiO
2weight content is that the weight content that the weight content of 35 ~ 45%, MnO is less than 0.01%, Cu is less than 0.005%, and the weight content of water is less than 1.5%, and fineness is greater than 200 orders;
In brucite, the weight content of MgO is greater than the weight content that 60%, Fe weight content is less than 0.1%, MnO and is less than 0.01%, and the weight content of water is less than 1.5%, and fineness is greater than 200 orders.
Dicumyl peroxide (also known as vulcanizing agent DCP), carbon black N330 and cyanacrylate (crosslinking coagent is called for short TAIC) can also be contained in cable sheath glue of the present invention.
Preparation method: take starting material by proportioning, above-mentioned starting material are dropped into mixer mixing, time mixing, first drop into various powder, carbon black rubber master batch sheet, oil plant, drop into rubber again evenly, after pressure floating weight, now the mixer power of Banbury mixer increases rapidly, add vulcanizing agent DCP, crosslinking coagent TAIC when temperature reaches 106 ~ 108 DEG C, after about 35 ~ 40 s, get final product blanking.Whole mixing time is generally at 250 ~ 300 s.After sizing material bottom sheet, overcooling tank, fan dries up, folding bottom sheet.Place after one day, again supplement mixing on a mill until, object be make various material in sizing material mixed evenly, guarantee that the wire surface extruded is more smooth.
The sheath sizing material obtaining processing is of a size of (100 ~ 120) mm × (2 ~ 4) mm, deposits in Big Iron (600 ~ 1 000 kg/ case), can enter warehouse or directly extrude.
The beneficial effect adopting technique scheme to produce is: environment friendly halogen-free fireproof cable sheath glue of the present invention is not containing harmful fire retardant matter, kaolin is adopted to mix the nano flame retardant strengthening agent formed with brucite, the tensile strength of mining flame-retardant cable sheath is made to be greater than 12MPa, pants type sample tear strength GB/T 529-2008 is greater than 8.0, elasticity and elongation are greater than 600%, and oxygen index is greater than 36, testing vertical flammability is by UL94 standard V-0 level.The technique of cable sheath glue of the present invention production operation is simple, cost reduces, performance improves, and has a wide range of applications.
Embodiment
Embodiment 1
A kind of Environment-friendlyhalogen-free halogen-free rubber sheath for flame-retardant cable, is made up of following material by weight:
Chlorinatedpolyethylene 135B 100
Calcium stearate 1.8
Paraffin 4
Clorafin 56
Nano flame retardant strengthening agent 120
Magnesium oxide 10
White carbon black 16
Dicumyl peroxide (DCP) 2.4
Silane coupling A-172 0.4
Carbon black N330 3
Cyanacrylate 2
Add up to: 315.6
Gel content 31.6%
Tensile strength: 12.5
Elongation rate of tensile failure: 610%
Tear strength: 8.5KN/m
Oxygen index: 39%;
The preparation method of environment friendly halogen-free fireproof cable sheath glue: take starting material by proportioning, above-mentioned starting material are dropped into mixer mixing, time mixing, first drop into various powder, carbon black rubber master batch sheet, oil plant, drop into rubber again evenly, after pressure floating weight, now the mixer power of Banbury mixer increases rapidly, add vulcanizing agent DCP, crosslinking coagent TAIC when temperature reaches 106 ~ 108 DEG C, after about 35 ~ 40 s, get final product blanking.Whole mixing time is generally at 250 ~ 300 s.After sizing material bottom sheet, overcooling tank, fan dries up, folding bottom sheet.Place after one day, again supplement mixing on a mill until, object be make various material in sizing material mixed evenly, guarantee that the wire surface extruded is more smooth.
The sheath sizing material obtaining processing is of a size of (100 ~ 120) mm × (2 ~ 4) mm, deposits in Big Iron (600 ~ 1 000 kg/ case), can enter warehouse or directly extrude.
Oxygen index (OI) refers under defined terms, and material carries out the minimum oxygen concn needed for flaming combustion in oxygen-nitrogen mixture stream.
Nano flame retardant strengthening agent is mixed by kaolin and brucite, and granularity is greater than 5000 orders, and the weight ratio of kaolin and brucite is 1:0.8;
Al in kaolin
2o
3weight content is 30 ~ 39%, SiO
2weight content is that the weight content that the weight content of 35 ~ 45%, MnO is less than 0.01%, Cu is less than 0.005%, and the weight content of water is less than 1.5%, and fineness is greater than 200 orders;
In brucite, the weight content of MgO is greater than the weight content that 60%, Fe weight content is less than 0.1%, MnO and is less than 0.01%, and the weight content of water is less than 1.5%, and fineness is greater than 200 orders;
The preparation method of nano flame retardant strengthening agent is: the first, kaolin and brucite powder are put into high-speed mixing equipment in proportion, and high-speed mixing makes its full and uniform mixing; The second, two kinds of obtained powder mixtures are entered ultra-fine impulse machine mill by automatic feed system, remove the gred and carry out micronization; Three, send into airflow milling with the superfine powder that cyclone collection obtains, powder impacts through high pressure gas and dissociates; Four, gas classification machine grading system finished product rotoclone collector is adopted to collect finished product.
Embodiment 2
A kind of Environment-friendlyhalogen-free halogen-free rubber sheath for flame-retardant cable, is made up of following material by weight:
Chlorinatedpolyethylene 135B 100
Calcium stearate 1.8
Paraffin 4
Clorafin 60
Nano flame retardant strengthening agent 100
Magnesium oxide 16
White carbon black 20
Dicumyl peroxide DCP 2.4
Coupling agent A-172 0.4
Carbon black N330 3
Cyanacrylate TAIC 2
Add up to: 309.6
Gel content 32.2%
Tensile strength: 14.1MPa
Tensile yield: 600%
Tear strength: 8.7kN/m
Oxygen index: 38%.
The preparation method of environment friendly halogen-free fireproof cable sheath glue is with embodiment 1;
Nano flame retardant strengthening agent is mixed by kaolin and brucite, and granularity is greater than 5000 orders, and the weight ratio of kaolin and brucite is 1:0.8, and preparation method is with embodiment 1, and the composition of kaolin and brucite is with embodiment 1.
Embodiment 3
A kind of Environment-friendlyhalogen-free halogen-free rubber sheath for flame-retardant cable, is made up of following material by weight:
Chlorinatedpolyethylene 135B 100
Calcium stearate 1.8
Paraffin 4
Clorafin 60
Nano flame retardant strengthening agent 110
Magnesium oxide 16
White carbon black 20
Dicumyl peroxide DCP 2.4
Coupling agent A-172 0.4
Carbon black N330 3
Cyanacrylate TAIC 2
Add up to: 319.6
Gel content 31.3%
Tensile strength: 12.1MPa
Tensile yield: 605%
Tear strength: 8.5kN/m
Oxygen index: 37%.
The preparation method of environment friendly halogen-free fireproof cable sheath glue is with embodiment 1;
Nano flame retardant strengthening agent is mixed by kaolin and brucite, and granularity is greater than 5000 orders, and the weight ratio of kaolin and brucite is 1:0.8, and preparation method is with embodiment 1, and the composition of kaolin and brucite is with embodiment 1.
Embodiment 4
A kind of Environment-friendlyhalogen-free halogen-free rubber sheath for flame-retardant cable, is made up of following material by weight:
Chlorinatedpolyethylene 135B 100
Calcium stearate 1.8
Paraffin 4
Clorafin 60
Nano flame retardant strengthening agent 105
Magnesium oxide 16
White carbon black 20
Dicumyl peroxide DCP 2.4
Coupling agent A-172 0.4
Carbon black N330 3
Cyanacrylate TAIC 2
Add up to: 314.6
Gel content 31.8%
Tensile strength: 14.1MPa
Tensile yield: 620%
Tear strength: 8.7kN/m
Oxygen index: 38%.
The preparation method of environment friendly halogen-free fireproof cable sheath glue is with embodiment 1;
Nano flame retardant strengthening agent is mixed by kaolin and brucite, and granularity is greater than 5000 orders, and the weight ratio of kaolin and brucite is 1:0.8, and preparation method is with embodiment 1, and the composition of kaolin and brucite is with embodiment 1.
Embodiment 5
A kind of Environment-friendlyhalogen-free halogen-free rubber sheath for flame-retardant cable, is made up of following material by weight:
Chlorinatedpolyethylene 135B 100
Calcium stearate 1.8
Paraffin 4
Clorafin 60
Nano flame retardant strengthening agent 115
Magnesium oxide 16
White carbon black 20
Dicumyl peroxide DCP 2.4
Coupling agent A-172 0.4
Carbon black N330 3
Cyanacrylate TAIC 2
Add up to: 324.6
Gel content 30.8%
Tensile strength: 13.1MPa
Tensile yield: 610%
Tear strength: 8.3kN/m
Oxygen index: 37.8%.
The preparation method of environment friendly halogen-free fireproof cable sheath glue is with embodiment 1;
Nano flame retardant strengthening agent is mixed by kaolin and brucite, and granularity is greater than 5000 orders, and the weight ratio of kaolin and brucite is 1:0.8, and preparation method is with embodiment 1, and the composition of kaolin and brucite is with embodiment 1.
Embodiment 6
A kind of Environment-friendlyhalogen-free halogen-free rubber sheath for flame-retardant cable, is made up of following material by weight:
Chlorinatedpolyethylene 135B 100
Calcium stearate 1.8
Paraffin 4
Clorafin 60
Nano flame retardant strengthening agent 100
Magnesium oxide 16
White carbon black 20
Dicumyl peroxide DCP 2.4
Coupling agent A-172 0.4
Carbon black N330 3
Cyanacrylate TAIC 2
Add up to: 309.6
Gel content 32.2%
Tensile strength: 14.3MPa
Tensile yield: 620%
Tear strength: 8.8kN/m
Oxygen index: 39%.
The preparation method of environment friendly halogen-free fireproof cable sheath glue is with embodiment 1;
Nano flame retardant strengthening agent is mixed by kaolin and brucite, and granularity is greater than 5000 orders, the weight ratio of kaolin and brucite be 1:0.5 preparation method with embodiment 1, the composition of kaolin and brucite is with embodiment 1.
Embodiment 7
A kind of Environment-friendlyhalogen-free halogen-free rubber sheath for flame-retardant cable, is made up of following material by weight:
Chlorinatedpolyethylene 135B 100
Calcium stearate 1.8
Paraffin 4
Clorafin 60
Nano flame retardant strengthening agent 120
Magnesium oxide 16
White carbon black 20
Dicumyl peroxide DCP 2.4
Coupling agent A-172 0.4
Carbon black N330 3
Cyanacrylate TAIC 2
Add up to: 329.6
Gel content 30.3%
Tensile strength: 12.2MPa
Tensile yield: 600%
Tear strength: 8.4kN/m
Oxygen index: 36%.
The preparation method of environment friendly halogen-free fireproof cable sheath glue is with embodiment 1;
Nano flame retardant strengthening agent is mixed by kaolin and brucite, and granularity is greater than 5000 orders, the weight ratio of kaolin and brucite be 1:0.5 preparation method with embodiment 1, the composition of kaolin and brucite is with embodiment 1.
Embodiment 8
A kind of Environment-friendlyhalogen-free halogen-free rubber sheath for flame-retardant cable, is made up of following material by weight:
Chlorinatedpolyethylene 135B 100
Calcium stearate 1.8
Paraffin 4
Clorafin 60
Nano flame retardant strengthening agent 110
Magnesium oxide 16
White carbon black 20
Dicumyl peroxide DCP 2.4
Coupling agent A-172 0.4
Carbon black N330 3
Cyanacrylate TAIC 2
Add up to: 319.6
Gel content 31.3%
Tensile strength: 11.4MPa
Tensile yield: 580%
Tear strength: 8.0kN/m
Oxygen index: 35%.
The preparation method of environment friendly halogen-free fireproof cable sheath glue is with embodiment 1;
Nano flame retardant strengthening agent is mixed by kaolin and brucite, and granularity is greater than 5000 orders, the weight ratio of kaolin and brucite be 1:0.5 preparation method with embodiment 1, the composition of kaolin and brucite is with embodiment 1.
Embodiment 9
A kind of Environment-friendlyhalogen-free halogen-free rubber sheath for flame-retardant cable, is made up of following material by weight:
Chlorinatedpolyethylene 135B 100
Calcium stearate 1.8
Paraffin 4
Clorafin 60
Nano flame retardant strengthening agent 100
Magnesium oxide 16
White carbon black 20
Dicumyl peroxide DCP 2.4
Coupling agent A-172 0.4
Carbon black N330 3
Cyanacrylate TAIC 2
Add up to: 309.6
Gel content 32.2%
Tensile strength: 11.5MPa
Tensile yield: 590%
Tear strength: 8.1kN/m
Oxygen index: 35%.
The preparation method of environment friendly halogen-free fireproof cable sheath glue is with embodiment 1;
Nano flame retardant strengthening agent is mixed by kaolin and brucite, and granularity is greater than 5000 orders, the weight ratio of kaolin and brucite be 1:1.5 preparation method with embodiment 1, the composition of kaolin and brucite is with embodiment 1.
Embodiment 10
A kind of Environment-friendlyhalogen-free halogen-free rubber sheath for flame-retardant cable, is made up of following material by weight:
Chlorinatedpolyethylene 135B 100
Calcium stearate 1.8
Paraffin 4
Clorafin 56
Nano flame retardant strengthening agent 120
Magnesium oxide 10
White carbon black 16
Dicumyl peroxide (DCP) 2.4
Silane coupling A-172 0.4
Carbon black N330 3
Cyanacrylate 2
Add up to: 315.6
Gel content 31.6%
Tensile strength: 9.9
Elongation rate of tensile failure: 560%
Tear strength: 6.5KN/m
Oxygen index: 39%;
The preparation method of environment friendly halogen-free fireproof cable sheath glue is with embodiment 1;
Nano flame retardant strengthening agent is mixed by kaolin and brucite, and granularity is greater than 5000 orders, the weight ratio of kaolin and brucite be 1:1.5 preparation method with embodiment 1, the composition of kaolin and brucite is with embodiment 1.
Claims (7)
1. an Environment-friendlyhalogen-free halogen-free rubber sheath for flame-retardant cable, is characterized in that: raw material comprises rubber matrix and nano flame retardant strengthening agent; Described nano flame retardant strengthening agent is mixed by kaolin and brucite, and granularity is greater than 5000 orders, and the weight ratio of kaolin and brucite is 1:0.5 ~ 1.5; Al in described kaolin
2o
3weight content is 30 ~ 39%, SiO
2weight content is that the weight content that the weight content of 35 ~ 45%, MnO is less than 0.01%, Cu is less than 0.005%, and the weight content of water is less than 1.5%; The weight content of the MgO in brucite is greater than the weight content that 60%, Fe weight content is less than 0.1%, MnO and is less than 0.01%, and the weight content of water is less than 1.5%; The weight ratio of described rubber matrix and nano flame retardant strengthening agent is 1:1 ~ 1.2;
Method for preparing rubber is routinely produced: take raw material by proportioning, and above-mentioned starting material are dropped into mixer mixing, cool, dry up, folding bottom sheet.
2. cable rubber sheath as claimed in claim 1, is characterized in that: also containing organic acid salt in described cable rubber sheath.
3. cable rubber sheath as claimed in claim 2, is characterized in that: described organic acid salt is calcium stearate.
4. cable rubber sheath as claimed in claim 1, is characterized in that: also containing paraffin or clorafin in described cable rubber sheath.
5. cable rubber sheath as claimed in claim 1, is characterized in that: also containing coupling agent in described cable rubber sheath.
6. cable rubber sheath as claimed in claim 5, is characterized in that: described coupling agent is silane coupling A-172.
7. cable rubber sheath as claimed in claim 1, is characterized in that: described rubber matrix is chlorinatedpolyethylene.
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CN201210537929.9A CN103012982B (en) | 2012-12-13 | 2012-12-13 | Environment-friendly halogen-free rubber sheath for flame-retardant cable |
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CN201210537929.9A CN103012982B (en) | 2012-12-13 | 2012-12-13 | Environment-friendly halogen-free rubber sheath for flame-retardant cable |
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CN103012982B true CN103012982B (en) | 2014-12-31 |
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Families Citing this family (2)
Publication number | Priority date | Publication date | Assignee | Title |
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CN105336422A (en) * | 2015-11-19 | 2016-02-17 | 夏烬楚 | Low voltage transmission line having weak electromagnetic influence on buried pipelines and production equipment thereof |
CN105504525A (en) * | 2016-03-01 | 2016-04-20 | 苏州科茂电子材料科技有限公司 | Fold-resistant flame-retardant cable sheath material and preparation method thereof |
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GB0402627D0 (en) * | 2004-02-06 | 2004-03-10 | Imerys Minerals Ltd | Ultrafine Ground Natural Brucite |
CN101407611B (en) * | 2008-11-11 | 2010-12-22 | 丹东德成塑胶科技有限公司 | Thermoplastic sheath material for electric power and control cable |
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