CN103010806A - Slitting machine - Google Patents

Slitting machine Download PDF

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Publication number
CN103010806A
CN103010806A CN2012103806237A CN201210380623A CN103010806A CN 103010806 A CN103010806 A CN 103010806A CN 2012103806237 A CN2012103806237 A CN 2012103806237A CN 201210380623 A CN201210380623 A CN 201210380623A CN 103010806 A CN103010806 A CN 103010806A
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gear
winding
shaft
winding shaft
transmission mechanism
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CN103010806B (en
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李伯安
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DONGGUAN XINDE MACHINERY TECHNOLOGY CO LTD
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DONGGUAN XINDE MACHINERY TECHNOLOGY CO LTD
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Abstract

The slitting machine comprises a machine base, a machine frame arranged on the machine base, a feeding part and a rolling part, wherein the feeding part and the rolling part are arranged on the machine frame; the coiling part comprises at least two groups of coiling mechanisms, each group of coiling mechanism at least comprises a first coiling shaft and a second coiling shaft, and two ends of each coiling shaft are respectively and detachably fixed on the non-stop switching mechanism; a driving mechanism for driving the first winding shaft or the second winding shaft to rotate is arranged on one side of the non-stop switching mechanism; the non-stop switching mechanism is also connected with a switching device so as to switch the driving mechanism to drive the first winding shaft or the second winding shaft to rotate. The slitting machine provided by the invention changes the simultaneous rotation of the winding shafts on the existing slitting machine from bidirectional simultaneous rotation into unidirectional rotation, and the first winding shaft and the second winding shaft are simultaneously arranged on the winding mechanism, so that an adhesive tape can be wound and the winding shafts can be replaced alternately, and the working efficiency is improved.

Description

一种分条机a slitting machine

技术领域 technical field

本发明涉及机械领域,尤其是一种用于给薄膜、胶带等软性薄膜进行分条的分条机。The invention relates to the field of machinery, in particular to a slitting machine for slitting soft films such as films and adhesive tapes.

背景技术 Background technique

分条机是一种对宽卷材料通过分切刀具,在复卷所需要的规格时进行纵向切割的设备,比如将整卷的胶带原料分切成小卷的成品。胶带现有的胶带分条机上的传动齿轮为双向传动,即一个主动轮同时带动两个从动轮转动;这种结构使现有的分条机在分条时只能停机更换卷取轴。另外,现有技术的分条机在做普通胶带和超透胶带时是采用两种设备进行的,增加了投资成本和制造成本。The slitting machine is a kind of equipment that cuts the wide roll material longitudinally when rewinding the required specifications through the slitting knife, such as cutting the whole roll of tape raw material into small rolls of finished products. The transmission gear on the existing belt slitting machine for adhesive tape is a two-way transmission, that is, one driving wheel drives two driven wheels to rotate at the same time; this structure makes the existing slitting machine only stop to replace the take-up shaft during slitting. In addition, the slitting machine in the prior art uses two kinds of equipment when making ordinary adhesive tape and ultra-transparent adhesive tape, which increases investment cost and manufacturing cost.

发明内容 Contents of the invention

本发明提出一种分条机,解决了现有技术中无法停机更换卷取轴的问题。The invention proposes a slitting machine, which solves the problem in the prior art that the machine cannot be shut down to replace the coiling shaft.

本发明的技术方案是这样实现的:Technical scheme of the present invention is realized like this:

一种分条机,包括机座、固定于所述机座两侧的机架,以及设置在所述机架上的送料部分和卷料部分;所述卷料部分包括至少两组卷取机构,每一组所述卷取机构至少包括第一收卷轴和第二收卷轴,所述第一收卷轴和第二收卷轴的两端分别可拆卸地固定于不停机转换机构上,所述不停机转换机构分别固定在所述机架上;所述不停机转换机构的一侧设置有带动所述第一收卷轴或第二收卷轴转动的第一传动机构;所述不停机转换机构上还连接有一切换装置,以切换所述第一传动机构带动所述第一收卷轴或第二收卷轴转动。A slitting machine, comprising a machine base, a frame fixed on both sides of the machine base, and a feeding part and a coil material part arranged on the frame; the coil material part includes at least two groups of coiling mechanisms Each set of winding mechanisms includes at least a first winding shaft and a second winding shaft, the two ends of the first winding shaft and the second winding shaft are respectively detachably fixed on the non-stop conversion mechanism, and the non-stop The stop switching mechanism is respectively fixed on the frame; one side of the non-stop switching mechanism is provided with a first transmission mechanism that drives the first winding shaft or the second winding shaft to rotate; the non-stop switching mechanism is also A switching device is connected to switch the first transmission mechanism to drive the first winding shaft or the second winding shaft to rotate.

优选地,所述不停机转换机构的内部设置有第一齿轮和第二齿轮,所述第一齿轮套于第一收卷轴连接件上,所述第二齿轮套于第二收卷轴连接件上;所述第一收卷轴的两端分别连接在所述第一收卷轴连接件上,所述第二收卷轴的两端分别连接在所述第二收卷轴连接件上;所述第一传动机构通过所述第一齿轮或所述第二齿轮驱动所述第一收卷轴或第二收卷轴转动。Preferably, the non-stop conversion mechanism is provided with a first gear and a second gear inside, the first gear is sleeved on the first winding shaft connector, and the second gear is sleeved on the second winding shaft connector The two ends of the first rewinding shaft are respectively connected to the first rewinding shaft connector, and the two ends of the second rewinding shaft are respectively connected to the second rewinding shaft connector; the first transmission The mechanism drives the first winding shaft or the second winding shaft to rotate through the first gear or the second gear.

优选地,所述第一传动机构包括第一驱动电机,所述第一驱动电机通过第三齿轮驱动第四齿轮转动;所述第四齿轮与所述第一齿轮或第二齿轮相互啮合,以推动所述第一收卷轴或第二收卷轴转动。Preferably, the first transmission mechanism includes a first drive motor, and the first drive motor drives the fourth gear to rotate through the third gear; the fourth gear meshes with the first gear or the second gear, so that Push the first winding shaft or the second winding shaft to rotate.

优选地,所述第一传动机构还包括第五齿轮、连接板和定位气缸,所述连接板将所述第三齿轮、第四齿轮以及第五齿轮固定于同一平面;所述定位气缸推动所述第五齿轮,并使所述第五齿轮压于所述第一齿轮或第二齿轮上。Preferably, the first transmission mechanism further includes a fifth gear, a connecting plate and a positioning cylinder, the connecting plate fixes the third gear, the fourth gear and the fifth gear on the same plane; the positioning cylinder pushes the the fifth gear, and press the fifth gear on the first gear or the second gear.

优选地,所述切换装置包括第二传动机构和驱动所述第二传动机构的第二驱动电机,所述不停机转换机构的外侧设置有旋转轴,所述第二传动机构与所述旋转轴旋转连接。Preferably, the switching device includes a second transmission mechanism and a second drive motor for driving the second transmission mechanism, a rotating shaft is arranged on the outside of the non-stop switching mechanism, and the second transmission mechanism is connected to the rotating shaft Swivel connection.

优选地,所述第二传动机构包括减速机构和三角传动机构,所述第二驱动电机与所述减速机构连接,所述减速机构与所述三角传动机构的一端连接,所述三角转动机构的另外两端分别套于所述旋转轴上;所述第二驱动电机通过所述减速机构减速后,带动所述三角传动机构转动,所述三角转动机构带动所述旋转轴旋动180°。Preferably, the second transmission mechanism includes a deceleration mechanism and a triangular transmission mechanism, the second drive motor is connected to the deceleration mechanism, the deceleration mechanism is connected to one end of the triangular transmission mechanism, and the triangular rotation mechanism The other two ends are respectively sleeved on the rotating shaft; after the second driving motor is decelerated by the speed reduction mechanism, it drives the triangular transmission mechanism to rotate, and the triangular rotating mechanism drives the rotating shaft to rotate by 180°.

优选地,所述卷料部分包括两组卷取机构,每组卷取机构中的所述第一收卷轴和第二收卷轴的结构相同,且其中一组卷取机构上卷取薄膜的位置与另一组卷取机构上未卷取薄膜的位置相对应。Preferably, the roll material part includes two sets of winding mechanisms, the first winding shaft and the second winding shaft in each set of winding mechanisms have the same structure, and the position of winding the film on one set of winding mechanisms Corresponding to the unrolled film position on another group of take-up mechanisms.

优选地,所述分条机还包括超透装置,所述超透装置包括第三驱动气缸、第三传动机构和压轮,所述第三驱动气缸驱动所述第三传动机构绕其旋转轴旋转,以使所述压轮压在所述第一收卷轴或第二收卷轴上;所述第三驱动气缸固定于所述机架上。Preferably, the slitting machine further includes an ultra-transparent device, the ultra-transparent device includes a third drive cylinder, a third transmission mechanism and a pinch wheel, and the third drive cylinder drives the third transmission mechanism around its rotation axis Rotate, so that the pressure wheel is pressed on the first winding shaft or the second winding shaft; the third driving cylinder is fixed on the frame.

优选地,所述旋转轴与所述第一收卷轴和第二收卷轴平行,且其两端分别固定在所述机架上;所述旋转轴的两端分别套有一旋转板;所述机架两端的旋转板之间还设置有一连接杆,所述第三驱动气缸与该连接杆的一端连接,并通过该连接杆驱动所述旋转板绕所述旋转轴旋转,使所述压轮压在所述第一收卷轴或第二收卷轴上。Preferably, the rotating shaft is parallel to the first winding shaft and the second winding shaft, and its two ends are respectively fixed on the frame; the two ends of the rotating shaft are respectively covered with a rotating plate; the machine A connecting rod is also arranged between the rotating plates at both ends of the frame, and the third driving cylinder is connected to one end of the connecting rod, and drives the rotating plate to rotate around the rotating shaft through the connecting rod, so that the press rollers press on said first reel or second reel.

优选地,所述送料部分包括第四驱动电机,所述第四驱动电机驱动所述第四传动机构转动送料,且所述第四传动机构设置于所述机架的外侧。Preferably, the feeding part includes a fourth driving motor, the fourth driving motor drives the fourth transmission mechanism to rotate and feed materials, and the fourth transmission mechanism is arranged outside the frame.

优选地,所述第四传动机构为链条传动。Preferably, the fourth transmission mechanism is a chain transmission.

本发明的分条机将现有的分条机上的收卷轴由双向同时转动改变为单向转动,在卷取机构上同时设置有第一收卷轴和第二收卷轴,可交替卷取胶带和更换卷取轴,提高了工作效率。而且本发明的分条机上还可设置超透装置,可卷制普通胶带和超透胶带,将现有的普通分条机和超透分条机合二为一,节省了投资和制造成本。The slitting machine of the present invention changes the rewinding shaft on the existing slitting machine from two-way simultaneous rotation to one-way rotation, and a first rewinding shaft and a second rewinding shaft are arranged on the winding mechanism at the same time, which can alternately reel the tape and Replacing the take-up shaft improves work efficiency. Moreover, the slitting machine of the present invention can also be equipped with a super-transparent device, which can roll ordinary adhesive tapes and ultra-transparent adhesive tapes, and combine the existing ordinary slitting machines and ultra-transparent slitting machines into one, saving investment and manufacturing costs.

附图说明 Description of drawings

为了更清楚地说明本发明实施例或现有技术中的技术方案,下面将对实施例或现有技术描述中所需要使用的附图作简单地介绍,显而易见地,下面描述中的附图仅仅是本发明的一些实施例,对于本领域普通技术人员来讲,在不付出创造性劳动性的前提下,还可以根据这些附图获得其他的附图。In order to more clearly illustrate the technical solutions in the embodiments of the present invention or the prior art, the following will briefly introduce the drawings that need to be used in the description of the embodiments or the prior art. Obviously, the accompanying drawings in the following description are only These are some embodiments of the present invention. For those skilled in the art, other drawings can also be obtained according to these drawings without any creative effort.

图1为本发明分条机优选实施例的整体结构示意图;Fig. 1 is the overall structure schematic diagram of the preferred embodiment of the slitting machine of the present invention;

图2为本发明分条机优选实施例第一传动机构的局部示意图;Fig. 2 is a partial schematic diagram of the first transmission mechanism of the preferred embodiment of the slitting machine of the present invention;

图3为本发明分条机优选实施例超透装置的局部示意图;Fig. 3 is a partial schematic view of the ultra-transparent device of the preferred embodiment of the slitting machine of the present invention;

图4为本发明分条机优选实施例的驱动结构示意图;Fig. 4 is the schematic diagram of the driving structure of the preferred embodiment of the slitting machine of the present invention;

图5为本发明分条机优选实施例的不停机转换机构的立体图;Fig. 5 is a perspective view of a non-stop switching mechanism of a preferred embodiment of the slitting machine of the present invention;

标号说明:机座1,机架2,传动轴一31,传动轴二32,传动轴三33,传动轴四34,传动轴五35,传动轴六36,定位孔37,第一收卷轴41,第二收卷轴42,不停机转换机构43,第一收卷轴连接件431,第二收卷轴连接件432,第一齿轮433,第二齿轮434,切换装置435,旋转轴436,第三齿轮51,第四齿轮52,第五齿轮53,连接板54,定位气缸55,第三驱动气缸61,第三传动机构62,转动板621,旋转轴622,连接杆623,压轮63,第二驱动电机71,减速机构72,三角传动机构73。Explanation of symbols: base 1, frame 2, transmission shaft 1 31, transmission shaft 2 32, transmission shaft 3 33, transmission shaft 4 34, transmission shaft 5 35, transmission shaft 6 36, positioning hole 37, first rewinding shaft 41 , the second winding shaft 42, the non-stop conversion mechanism 43, the first winding shaft connector 431, the second winding shaft connector 432, the first gear 433, the second gear 434, the switching device 435, the rotating shaft 436, the third gear 51, the fourth gear 52, the fifth gear 53, the connecting plate 54, the positioning cylinder 55, the third driving cylinder 61, the third transmission mechanism 62, the rotating plate 621, the rotating shaft 622, the connecting rod 623, the pressing wheel 63, the second Drive motor 71, deceleration mechanism 72, triangular transmission mechanism 73.

具体实施方式Detailed ways

下面将结合本发明实施例中的附图,对本发明实施例中的技术方案进行清楚、完整地描述,显然,所描述的实施例仅仅是本发明一部分实施例,而不是全部的实施例。基于本发明中的实施例,本领域普通技术人员在没有作出创造性劳动前提下所获得的所有其他实施例,都属于本发明保护的范围。The following will clearly and completely describe the technical solutions in the embodiments of the present invention with reference to the accompanying drawings in the embodiments of the present invention. Obviously, the described embodiments are only some, not all, embodiments of the present invention. Based on the embodiments of the present invention, all other embodiments obtained by persons of ordinary skill in the art without creative efforts fall within the protection scope of the present invention.

本发明的分条机优选实施例的结构如图1-图5所示,在机座1上固定有机架2,在机架2上设置有送料部分和卷料部分。为达到较好的稳定效果,机架2对称地分为两部分,分别设置在机座1的两侧,所述送料部分和卷料部分架设在机架2之间。如图1和图2所示,本发明的卷料部分包括两组卷取机构,即上收卷机构和下收卷机构,同时进行卷料,每一组卷取机构包括第一收卷轴41和第二收卷轴42两根收卷轴,第一收卷轴41和第二收卷轴42的两端分别可拆卸地固定于不停机转换机构43上。在不停机转换机构43的一侧设置有带动第一收卷轴41或第二收卷轴42转动的第一传动机构;所述不停机转换机构43上还连接有一切换装置435,以切换所述第一传动机构带动第一收卷轴41或第二收卷轴42转动。The structure of the preferred embodiment of the slitting machine of the present invention is shown in Figures 1-5, a frame 2 is fixed on the base 1, and a feeding part and a coil part are arranged on the frame 2. In order to achieve a better stabilizing effect, the frame 2 is symmetrically divided into two parts, which are respectively arranged on both sides of the frame 1 , and the feeding part and the coil part are erected between the frames 2 . As shown in Fig. 1 and Fig. 2, the coiling part of the present invention includes two groups of winding mechanisms, that is, an upper winding mechanism and a lower winding mechanism, and the coiling is carried out at the same time, and each group of winding mechanisms includes a first winding shaft 41 and the second winding shaft 42 two winding shafts, the two ends of the first winding shaft 41 and the second winding shaft 42 are detachably fixed on the non-stop conversion mechanism 43 respectively. One side of the non-stop switching mechanism 43 is provided with a first transmission mechanism that drives the first winding shaft 41 or the second winding shaft 42 to rotate; a switching device 435 is also connected to the non-stop switching mechanism 43 to switch the first winding shaft 41 or the second winding shaft 42; A transmission mechanism drives the first winding shaft 41 or the second winding shaft 42 to rotate.

整卷的原材料放置在分条机的下部,并通过定位孔31固定在机架2之间。分条时,原材料通过导向、送料分条和收卷机构将分条后的胶带或薄膜分别卷在上收卷机构和下收卷机构上。现有的上收卷机构和下收卷机构的第一收卷轴41和第二收卷轴42的两轴传动齿轮设置在不停机转换机构43里两轴的中间,利用中间齿轮带动两边的收卷轴齿轮作相向运动,收卷轴齿轮再带动第一收卷轴41和第二收卷轴42同时运动。当第一收卷轴41或第二收卷轴42上所卷的胶带达到设定值后,停机贴标作二次启动,自动交换后手动割布停机装卸第一收卷轴41和第二收卷轴42。在停机装卸收卷轴后,并将收卷轴搬运到穿管机,设置位置穿好纸管后又返回,把收卷轴装上。这个过程耗时太长,成倍地影响了工作效率,且如此周而复始地工作也非常耗费人工。The whole roll of raw material is placed on the lower part of the slitting machine, and is fixed between the frames 2 through the positioning holes 31. When slitting, the raw material passes through the guiding, feeding, slitting and winding mechanism to roll the slitting tape or film on the upper winding mechanism and the lower winding mechanism respectively. The two-axis transmission gears of the first winding shaft 41 and the second winding shaft 42 of the existing upper winding mechanism and the lower winding mechanism are arranged in the middle of the two shafts in the non-stop conversion mechanism 43, and the intermediate gears are used to drive the winding shafts on both sides. The gears move in opposite directions, and the winding shaft gear drives the first winding shaft 41 and the second winding shaft 42 to move simultaneously. When the adhesive tape rolled on the first winding shaft 41 or the second winding shaft 42 reaches the set value, stop the machine and start labeling for the second time. After the automatic exchange, manually cut the cloth and stop the machine to load and unload the first winding shaft 41 and the second winding shaft 42. . After stopping the machine to load and unload the reel, move the reel to the tube threading machine, put the paper tube at the set position, and then return to install the reel. This process takes too long, which affects work efficiency exponentially, and it is also very labor-intensive to work in such a cycle.

而本发明每组的卷料机构包括上收卷机构和下收卷机构,每个收卷机构又包括第一收卷轴41和第二收卷轴42,两个收卷轴利用单向齿轮传动做收卷运动。当收卷轴上所卷的胶带达到设定值后,停机贴标作二次启动,自动交换后割布,割布可根据具体情况采用手动割布或自动割布;自动交换后装载胶布、胶带或薄膜的成品卷料轴则恰处于停机位置,而另一工作的收卷轴可通过手动启动或自动启动。操作人员则在卷取机构处于静止状态时进行装卸,装卸完毕后,则另一卷取轴也卷取完毕,即可交换进行装卸工作。本发明的第一收卷轴41和第二收卷轴42可交替进行卷取胶带和更换卷取轴的工作,成倍地提高了工作效率、减轻了工作强度。And the coiling mechanism of each group of the present invention comprises an upper winding mechanism and a lower winding mechanism, and each winding mechanism comprises a first winding shaft 41 and a second winding shaft 42, and the two winding shafts utilize a one-way gear transmission to perform winding. roll movement. When the tape rolled on the rewinding shaft reaches the set value, stop the machine and start labeling for the second time, cut the cloth after automatic exchange, the cloth can be cut manually or automatically according to the actual situation; after automatic exchange, load tape, tape Or the finished winding shaft of the film is just in the stop position, and the other working winding shaft can be started manually or automatically. The operator performs loading and unloading when the coiling mechanism is in a static state. After the loading and unloading is completed, the other coiling shaft is also coiled and can be exchanged for loading and unloading. The first winding shaft 41 and the second winding shaft 42 of the present invention can alternately perform the work of winding up the tape and replacing the winding shaft, which doubles the work efficiency and reduces the work intensity.

当第一收卷轴41以及与其相配合的另一组卷取机构上的收卷轴上的胶带、薄膜等材料卷取到设定数值后,切换装置435进行切换,使第一收卷轴41不再与所述第一传动机构连接,而使第二收卷轴42与所述第一传动机构连接;此时第一收卷轴41停转可进行更换卷取轴的步骤,同时,第二收卷轴42替代了第一收卷轴41继续收卷,从而达到了不停机更换卷取轴的目的。When the first winding shaft 41 and the adhesive tape, film and other materials on the winding shaft of another group of winding mechanisms matched with it are wound up to the set value, the switching device 435 is switched so that the first winding shaft 41 is no longer It is connected with the first transmission mechanism, so that the second winding shaft 42 is connected with the first transmission mechanism; at this time, the first winding shaft 41 stops and the step of replacing the winding shaft can be carried out, and at the same time, the second winding shaft 42 Instead of the first winding shaft 41 to continue winding, the purpose of changing the winding shaft without stopping the machine is achieved.

如图1-图3所示,本发明的不停机转换机构43内部设置有第一齿轮433和第二齿轮434,第一齿轮433套于第一收卷轴连接件431上,第二齿轮434套于第二收卷轴连接件432上;第一收卷轴41的两端分别连接在第一收卷轴连接件431上,第二收卷轴42的两端分别连接在第二收卷轴连接件432上;所述第一传动机构通过第一齿轮433或第二齿轮434驱动第一收卷轴41或第二收卷轴42转动。所述第一传动机构包括第一驱动电机,所述第一驱动电机通过第三齿轮51驱动第四齿轮52转动;第四齿轮52与第一齿轮433或第二齿轮434相互啮合,以推动第一收卷轴41或第二收卷轴42转动。As shown in Figures 1-3, the non-stop conversion mechanism 43 of the present invention is provided with a first gear 433 and a second gear 434 inside, the first gear 433 is set on the first winding shaft connector 431, and the second gear 434 is set on the second rewinding shaft connector 432; both ends of the first rewinding shaft 41 are respectively connected to the first rewinding shaft connector 431, and both ends of the second rewinding shaft 42 are respectively connected to the second rewinding shaft connector 432; The first transmission mechanism drives the first winding shaft 41 or the second winding shaft 42 to rotate through the first gear 433 or the second gear 434 . The first transmission mechanism includes a first drive motor, and the first drive motor drives the fourth gear 52 to rotate through the third gear 51; the fourth gear 52 meshes with the first gear 433 or the second gear 434 to promote the first A winding shaft 41 or a second winding shaft 42 rotates.

由于两组卷取机构的运动过程相同,故仅以一组卷取机构描述其不停机更换收卷轴的具体过程:如图2和图3所示,当所述的第一驱动电机转动时,带动第三齿轮51转动,第三齿轮51带动与其啮合的第四齿轮52转动,第四齿轮52又与第一齿轮433啮合,故第一齿轮433转动,同时带动第一收卷轴连接件431和第一收卷轴41转动,使卷料收卷在第一收卷轴41上,达到卷料的目的。Since the movement processes of the two groups of winding mechanisms are the same, only one group of winding mechanisms is used to describe the specific process of changing the winding shaft without stopping the machine: as shown in Figure 2 and Figure 3, when the first drive motor rotates, Drive the third gear 51 to rotate, the third gear 51 drives the fourth gear 52 meshed with it to rotate, the fourth gear 52 meshes with the first gear 433 again, so the first gear 433 rotates, and simultaneously drives the first winding shaft connector 431 and The first winding shaft 41 rotates, so that the coiled material is wound on the first winding shaft 41 to achieve the purpose of coiling the material.

如图所示,所述第一传动机构还包括第五齿轮53、连接板54和定位气缸55,连接板54将所述第三齿轮51、第四齿轮52以及第五齿轮53固定于同一平面;定位气缸55推动所述第五齿轮53,并使第五齿轮53压于第一齿轮433上,从而不让整个不停机转换机构43摆动,起到定位作用。As shown in the figure, the first transmission mechanism also includes a fifth gear 53, a connecting plate 54 and a positioning cylinder 55, and the connecting plate 54 fixes the third gear 51, the fourth gear 52 and the fifth gear 53 on the same plane The positioning cylinder 55 pushes the fifth gear 53, and makes the fifth gear 53 press on the first gear 433, so that the whole non-stop conversion mechanism 43 is not allowed to swing, and plays a positioning role.

不停机转换机构43上的第一收卷轴41和第二收卷轴42的卷取轴齿轮,即第一齿轮433和第二齿轮434,与第四齿轮52在定位气缸55的作用下,使辅助传动齿轮即第五齿轮53与之吻合进行卷料,在第一收卷轴41收卷时则第二收卷轴42处于分离状态;反之,则第一收卷轴41处于分离状态,不会卷动,即是停机状态。The first winding shaft 41 on the non-stop switching mechanism 43 and the winding shaft gears of the second winding shaft 42, i.e. the first gear 433 and the second gear 434, and the fourth gear 52 under the action of the positioning cylinder 55 make the auxiliary The transmission gear, i.e. the fifth gear 53, fits with it to roll the material. When the first winding shaft 41 is winding, the second winding shaft 42 is in a separated state; otherwise, the first winding shaft 41 is in a separated state and will not roll. That is, the shutdown state.

在图4和图5中,切换装置435包括第二传动机构和驱动所述第二传动机构的第二驱动电机71,在不停机转换机构43的外侧设置有旋转轴436,所述第二传动机构与旋转轴436旋转连接。在本优选实施例中,所述第二传动机构包括减速机构72和三角传动机构73,第二驱动电机71与减速机构72连接,减速机构72再与三角传动机构73的一端连接,三角转动机构73的另外两端分别套于旋转轴436上。当第二驱动电机71通过减速机构72减速后,带动三角传动机构72转动,三角转动机构72再带动旋转轴436旋动180°,旋转轴436的转动使不停机转换机构43转动180°,达到使第一收卷轴41和第二收卷轴42交换位置的目的。图4和图5的减速机构72、减速机构72和三角传动机构73的连接处、以及第二驱动电机71、传动轴一31与其它结构的传动关系本为遮挡住的,但为方便描述传动过程,故在图中均以实线显示出来。In Fig. 4 and Fig. 5, the switching device 435 includes a second transmission mechanism and a second driving motor 71 for driving the second transmission mechanism, and a rotating shaft 436 is arranged outside the non-stop switching mechanism 43, and the second transmission mechanism The mechanism is rotatably connected to the rotary shaft 436 . In this preferred embodiment, the second transmission mechanism includes a deceleration mechanism 72 and a triangular transmission mechanism 73, the second driving motor 71 is connected with the deceleration mechanism 72, and the deceleration mechanism 72 is connected with one end of the triangular transmission mechanism 73, and the triangular rotation mechanism The other two ends of 73 are sleeved on the rotating shaft 436 respectively. After the second driving motor 71 is decelerated by the deceleration mechanism 72, it drives the triangle transmission mechanism 72 to rotate, and the triangle rotation mechanism 72 drives the rotation shaft 436 to rotate 180°, and the rotation of the rotation shaft 436 makes the non-stop conversion mechanism 43 rotate 180°, reaching The purpose of exchanging positions between the first winding shaft 41 and the second winding shaft 42 . Figure 4 and Figure 5 deceleration mechanism 72, the connection of deceleration mechanism 72 and triangular transmission mechanism 73, and the second driving motor 71, transmission shaft one 31 and the transmission relationship of other structures are originally covered, but for convenience to describe the transmission The process is shown in solid lines in the figure.

本发明还可包括两组以上的卷取机构,即将整卷的原材料同时卷在三个或三个以上的收卷轴上。但从方便加工以及实际情况看,一般可设置两组或三组、四组卷取机构。本发明设置有两组卷取机构,每组卷取机构中的第一收卷轴41和第二收卷轴42的结构相同,且其中一组卷取机构上卷取薄膜的位置与另一组卷取机构上未卷取薄膜的位置相对应。比如原材料的宽度为1300mm,分成宽度为50mm的小卷时,可分为26卷,分配到上收卷机构和下收卷机构上的数量各为13卷;这13卷之间的间隙也正好为50mm,这个间隙值与小卷的宽度值相同。The present invention can also include more than two sets of winding mechanisms, that is, the entire roll of raw materials is wound on three or more winding shafts at the same time. However, from the perspective of convenient processing and actual conditions, generally two or three or four sets of coiling mechanisms can be set. The present invention is provided with two groups of winding mechanisms, the first winding shaft 41 and the second winding shaft 42 in each group of winding mechanisms have the same structure, and the position of winding film on one group of winding mechanisms is the same as that of the other group of winding mechanisms. Corresponds to the unwound film position on the take-up mechanism. For example, if the width of the raw material is 1300mm, when it is divided into small rolls with a width of 50mm, it can be divided into 26 rolls, and the number allocated to the upper winding mechanism and the lower winding mechanism is 13 rolls; the gap between the 13 rolls is also just right. 50mm, this gap value is the same as the width value of the small roll.

在本发明优选实施例中,每组卷取机构中的不停机转换机构43上连接有第一收卷轴41和第二收卷轴42,且第一收卷轴41和第二收卷轴42的结构相同。当然也可以在不停机转换机构43上设置三个或三个以上的收卷轴,当其中一个收卷轴转动时,另外两个收卷轴可进行更换,可延长更换卷取轴的时间。具体收卷轴的个数可根据具体情况进行选择,但均属于本发明的技术范围内。In a preferred embodiment of the present invention, the non-stop switching mechanism 43 in each group of winding mechanisms is connected with a first winding shaft 41 and a second winding shaft 42, and the first winding shaft 41 and the second winding shaft 42 have the same structure . Certainly also can be provided with three or more than three rewinding shafts on non-stop switching mechanism 43, when one of them rewinding shaft rotates, other two rewinding shafts can be replaced, can prolong the time of changing rewinding shafts. The number of concrete winding shafts can be selected according to specific conditions, but all belong to the technical scope of the present invention.

本发明的分条机还设置有超透装置,其结构如图4所示,所述超透装置包括第三驱动气缸61、第三传动机构62和压轮63,其中第三驱动气缸61驱动第三传动机构62绕其旋转轴622旋转,以使所述压轮63压在所述第一收卷轴41或第二收卷轴42上;所述第三驱动气缸61固定于所述机架2上。压轮63在收卷轴收卷时,使被收卷材料紧贴住收卷轴上的产品表层,起到赶走气泡的作用,将胶带或薄膜之间气泡挤出,达到超透的效果。The slitting machine of the present invention is also provided with an ultra-transparent device, and its structure is as shown in Figure 4. The ultra-transparent device includes a third driving cylinder 61, a third transmission mechanism 62 and a pinch wheel 63, wherein the third driving cylinder 61 drives The third transmission mechanism 62 rotates around its rotating shaft 622, so that the pressure wheel 63 is pressed on the first winding shaft 41 or the second winding shaft 42; the third driving cylinder 61 is fixed on the frame 2 superior. The pressure roller 63 makes the material to be rolled close to the surface layer of the product on the reel when the reel is rewound, so as to drive away the air bubbles and squeeze out the air bubbles between the tape or film to achieve a super-transparent effect.

为了使压轮63对卷取轴的压力均衡,本发明优选实施例的超透装置具体结构如下:旋转轴622与第一收卷轴41和第二收卷轴42平行,其两端分别固定在所述机架2上,且从支架2的一侧贯穿到另一侧。旋转轴622的两端分别套有一可旋转的旋转板621,所述机架2两端的旋转板621之间还设置有一连接杆623,所述第三驱动气缸61与该连接杆623的一端连接,并通过该连接杆623驱动所述旋转板621绕所述旋转轴622旋转,使所述压轮63与卷在第一收卷轴41或第二收卷轴42上的胶带紧密接触,并达到一定的压力值。该压力值在达到超透效果的同时,以不妨碍卷取轴的正常转动为宜。In order to balance the pressure of the pressure roller 63 on the winding shaft, the specific structure of the ultra-transparent device in the preferred embodiment of the present invention is as follows: the rotating shaft 622 is parallel to the first winding shaft 41 and the second winding shaft 42, and its two ends are respectively fixed on the on the frame 2, and penetrate from one side of the support 2 to the other side. The two ends of the rotating shaft 622 are respectively covered with a rotatable rotating plate 621, and a connecting rod 623 is also arranged between the rotating plates 621 at the two ends of the frame 2, and the third driving cylinder 61 is connected to one end of the connecting rod 623. , and drive the rotating plate 621 to rotate around the rotating shaft 622 through the connecting rod 623, so that the pressure wheel 63 is in close contact with the tape wound on the first winding shaft 41 or the second winding shaft 42, and reaches a certain pressure value. It is advisable that the pressure value should not hinder the normal rotation of the take-up shaft while achieving the ultra-transparent effect.

如图1和图5所示,所述送料部分包括第四驱动电机,所述第四驱动电机驱动所述第四传动机构转动送料,且所述第四传动机构设置于所述机架2的外侧。具体的送料部分传动结构如图4所示:所述第四驱动电机设置在图示的机架2内侧,并通过定位孔37将动力输出至传动轴一31,传动轴一31通过皮带或链条带动传动轴二32转动,传动轴二32再通过皮带或链条带动传动轴三33转动,传动轴轴三33再通过皮带或链条带动传动轴四34转动,传动轴四34再通过皮带或链条带动传动轴五35转动。传动轴六36设置在传动轴四34与传动轴五35之间,主要用于带动废料轴压花轮转动。在本优选实施例中,各传动轴之间采用同步皮带或链条传动,与带传动相比,链条传动不会打滑,传动比准确,效率高,而且传动件的尺寸较小。As shown in Figures 1 and 5, the feeding part includes a fourth drive motor, the fourth drive motor drives the fourth transmission mechanism to rotate the material, and the fourth transmission mechanism is arranged on the frame 2 outside. The specific transmission structure of the feeding part is as shown in Figure 4: the fourth drive motor is arranged on the inside of the frame 2 shown in the figure, and the power is output to the transmission shaft one 31 through the positioning hole 37, and the transmission shaft one 31 passes through a belt or a chain Drive transmission shaft two 32 to rotate, transmission shaft two 32 drives transmission shaft three 33 to rotate by belt or chain again, transmission shaft three 33 drives transmission shaft four 34 to rotate by belt or chain again, transmission shaft four 34 drives by belt or chain again Power transmission shaft five 35 rotates. The transmission shaft six 36 is arranged between the transmission shaft four 34 and the transmission shaft five 35, and is mainly used to drive the waste shaft embossing wheel to rotate. In this preferred embodiment, synchronous belt or chain transmission is adopted between the transmission shafts. Compared with belt transmission, the chain transmission will not slip, the transmission ratio is accurate, the efficiency is high, and the size of the transmission parts is small.

为了方便调整收卷速度,所述分条机还包括用于调整收卷速度的调速模块,该模块可通过电路调整驱动电机的驱动电流,以改变驱动电机的输出轴的转速。本发明中的定位气缸55、第三驱动气缸61等驱动装置也可采用电机进行传动定位,而并不限于本发明优选实施例中的气缸传动。In order to adjust the winding speed conveniently, the slitting machine also includes a speed regulation module for adjusting the winding speed. The module can adjust the driving current of the driving motor through the circuit to change the rotation speed of the output shaft of the driving motor. The driving devices such as the positioning cylinder 55 and the third driving cylinder 61 in the present invention can also use motors for transmission and positioning, and are not limited to the cylinder transmission in the preferred embodiment of the present invention.

本发明的分条机由中心齿轮传动改为双齿轮换向单向咬合式传动,在胶粘带、膜类及纸品机械的双轴自动交换技术的复卷以及分切技术等工程上的应用上,比现有分条机的工作效率提高了四倍有余,而且比常规机器可实现不停机装置卷取轴,极大的降低了对操作技能的要求;本发明还具有超透胶带的可选用功能,降低了投资成本。The slitting machine of the present invention is changed from central gear transmission to double gear reversing one-way occlusal transmission. In application, the working efficiency of the existing slitting machine is more than four times higher than that of the conventional machine, and the non-stop device winding shaft can be realized compared with the conventional machine, which greatly reduces the requirements for operating skills; the invention also has the function of super transparent tape Optional functions reduce investment costs.

以上所述仅为本发明的较佳实施例而已,并不用以限制本发明,凡在本发明的精神和原则之内,所作的任何修改、等同替换、改进等,均应包含在本发明的保护范围之内。The above descriptions are only preferred embodiments of the present invention, and are not intended to limit the present invention. Any modifications, equivalent replacements, improvements, etc. made within the spirit and principles of the present invention shall be included in the scope of the present invention. within the scope of protection.

Claims (10)

1.一种分条机,包括机座(1)、固定于所述机座(1)两侧的机架(2),以及设置在所述机架(2)上的送料部分和卷料部分;其特征在于,所述卷料部分包括至少两组卷取机构,每一组所述卷取机构至少包括第一收卷轴(41)和第二收卷轴(42),所述第一收卷轴(41)和第二收卷轴(42)的两端分别可拆卸地固定于不停机转换机构(43)上,所述不停机转换机构(43)分别固定在所述机架(2)上;所述不停机转换机构(43)的一侧设置有带动所述第一收卷轴(41)或第二收卷轴(42)转动的第一传动机构;所述不停机转换机构上(43)还连接有一切换装置(435),以切换所述第一传动机构带动所述第一收卷轴(41)或第二收卷轴(42)转动。1. A slitting machine comprising a frame (1), a frame (2) fixed on both sides of the frame (1), and a feeding part and a coil material arranged on the frame (2) Part; it is characterized in that, the roll material part includes at least two groups of winding mechanisms, and each group of winding mechanisms includes at least a first winding shaft (41) and a second winding shaft (42), and the first winding The two ends of the reel (41) and the second winding shaft (42) are respectively detachably fixed on the non-stop conversion mechanism (43), and the non-stop conversion mechanism (43) is respectively fixed on the frame (2) One side of the non-stop conversion mechanism (43) is provided with a first transmission mechanism that drives the first winding shaft (41) or the second winding shaft (42) to rotate; the non-stop conversion mechanism (43) A switching device (435) is also connected to switch the first transmission mechanism to drive the first winding shaft (41) or the second winding shaft (42) to rotate. 2.如权利要求1所述的分条机,其特征在于,所述不停机转换机构(43)的内部设置有第一齿轮(433)和第二齿轮(434),所述第一齿轮(433)套于第一收卷轴连接件(431)上,所述第二齿轮(434)套于第二收卷轴连接件(432)上;所述第一收卷轴(41)的两端分别连接在所述第一收卷轴连接件(431)上,所述第二收卷轴(42)的两端分别连接在所述第二收卷轴连接件(432)上;所述第一传动机构通过所述第一齿轮(433)或所述第二齿轮(434)驱动所述第一收卷轴(41)或第二收卷轴(42)转动。2. The slitting machine according to claim 1, wherein a first gear (433) and a second gear (434) are arranged inside the non-stop switching mechanism (43), and the first gear ( 433) is sleeved on the first winding shaft connector (431), and the second gear (434) is sleeved on the second winding shaft connector (432); the two ends of the first winding shaft (41) are respectively connected On the first rewinding shaft connector (431), the two ends of the second rewinding shaft (42) are respectively connected to the second rewinding shaft connector (432); the first transmission mechanism passes through the The first gear (433) or the second gear (434) drives the first winding shaft (41) or the second winding shaft (42) to rotate. 3.如权利要求2所述的分条机,其特征在于,所述第一传动机构包括第一驱动电机,所述第一驱动电机通过第三齿轮(51)驱动第四齿轮(52)转动;所述第四齿轮(52)与所述第一齿轮(433)或第二齿轮(434)相互啮合,以推动所述第一收卷轴(41)或第二收卷轴(42)转动。3. The slitting machine according to claim 2, wherein the first transmission mechanism comprises a first drive motor, and the first drive motor drives the fourth gear (52) to rotate through the third gear (51) ; The fourth gear (52) meshes with the first gear (433) or the second gear (434) to push the first winding shaft (41) or the second winding shaft (42) to rotate. 4.如权利要求3所述的分条机,其特征在于,所述第一传动机构还包括第五齿轮(53)、连接板(54)和定位气缸(55),所述连接板(54)将所述第三齿轮(51)、第四齿轮(52)以及第五齿轮(53)固定于同一平面;所述定位气缸(55)推动所述第五齿轮(53),并使所述第五齿轮(53)压于所述第一齿轮(433)或第二齿轮(434)上。4. The slitting machine according to claim 3, characterized in that, the first transmission mechanism also includes a fifth gear (53), a connecting plate (54) and a positioning cylinder (55), and the connecting plate (54 ) fix the third gear (51), the fourth gear (52) and the fifth gear (53) on the same plane; the positioning cylinder (55) pushes the fifth gear (53), and makes the The fifth gear (53) is pressed on the first gear (433) or the second gear (434). 5.如权利要求1所述的分条机,其特征在于,所述切换装置(435)包括第二传动机构和驱动所述第二传动机构的第二驱动电机(71),所述不停机转换机构(43)的外侧设置有旋转轴(436),所述第二传动机构与所述旋转轴(436)旋转连接。5. The slitting machine according to claim 1, characterized in that, the switching device (435) comprises a second transmission mechanism and a second drive motor (71) that drives the second transmission mechanism, and the non-stop A rotating shaft (436) is arranged on the outside of the conversion mechanism (43), and the second transmission mechanism is connected in rotation with the rotating shaft (436). 6.如权利要求5所述的分条机,其特征在于,所述第二传动机构包括减速机构(72)和三角传动机构(73),所述第二驱动电机(71)与所述减速机构(72)连接,所述减速机构(72)与所述三角传动机构(73)的一端连接,所述三角转动机构(73)的另外两端分别套于所述旋转轴(436)上;所述第二驱动电机(71)通过所述减速机构(72)减速后,带动所述三角传动机构(73)转动,所述三角转动机构(73)带动所述旋转轴(436)旋动180。。6. The slitting machine according to claim 5, characterized in that, the second transmission mechanism comprises a speed reduction mechanism (72) and a triangular transmission mechanism (73), and the second drive motor (71) is connected to the speed reduction mechanism. mechanism (72), the deceleration mechanism (72) is connected to one end of the triangular transmission mechanism (73), and the other two ends of the triangular rotation mechanism (73) are respectively sleeved on the rotating shaft (436); After the second drive motor (71) is decelerated by the reduction mechanism (72), it drives the triangle transmission mechanism (73) to rotate, and the triangle rotation mechanism (73) drives the rotation shaft (436) to rotate for 180° . . 7.如权利要求1所述的分条机,其特征在于,所述卷料部分包括两组卷取机构,每组卷取机构中的所述第一收卷轴(41)和第二收卷轴(42)的结构相同,且其中一组卷取机构上卷取薄膜的位置与另一组卷取机构上未卷取薄膜的位置相对应。7. The slitting machine according to claim 1, wherein the coiled material part comprises two groups of winding mechanisms, and the first winding shaft (41) and the second winding shaft in each group of winding mechanisms The structure of (42) is the same, and the position of film winding on one group of winding mechanism corresponds to the position of unwinding film on the other group of winding mechanism. 8.如权利要求1所述的分条机,其特征在于,所述分条机还包括超透装置,所述超透装置包括第三驱动气缸(61)、第三传动机构(62)和压轮(63),所述第三驱动气缸(61)驱动所述第三传动机构(62)绕其旋转轴(622)旋转,以使所述压轮(63)压在所述第一收卷轴(41)或第二收卷轴(42)上;所述第三驱动气缸(61)固定于所述机架(2)上。8. The slitting machine as claimed in claim 1, characterized in that, the slitting machine also comprises an over-permeable device, and the over-permeable device comprises a third driving cylinder (61), a third transmission mechanism (62) and Pressing wheel (63), the third driving cylinder (61) drives the third transmission mechanism (62) to rotate around its rotation axis (622), so that the pressing wheel (63) is pressed against the first retracting on the reel (41) or the second rewinding reel (42); the third drive cylinder (61) is fixed on the frame (2). 9.如权利要求8所述的分条机,其特征在于,所述旋转轴(622)与所述第一收卷轴(41)和第二收卷轴(42)平行,且其两端分别固定在所述机架(2)上;所述旋转轴(622)的两端分别套有一旋转板(621);所述机架(2)两端的旋转板(621)之间还设置有一连接杆(623),所述第三驱动气缸(61)与该连接杆(623)的一端连接,并通过该连接杆(623)驱动所述旋转板(621)绕所述旋转轴(622)旋转,使所述压轮(63)压在所述第一收卷轴(41)或第二收卷轴(42)上。9. The slitting machine according to claim 8, characterized in that, the rotating shaft (622) is parallel to the first winding shaft (41) and the second winding shaft (42), and its two ends are respectively fixed On the frame (2); a rotating plate (621) is set at both ends of the rotating shaft (622); a connecting rod is also arranged between the rotating plates (621) at both ends of the frame (2) (623), the third driving cylinder (61) is connected to one end of the connecting rod (623), and drives the rotating plate (621) to rotate around the rotating shaft (622) through the connecting rod (623), The pressure roller (63) is pressed against the first winding shaft (41) or the second winding shaft (42). 10.如权利要求1所述的分条机,其特征在于,所述送料部分包括第四驱动电机,所述第四驱动电机驱动所述第四传动机构转动送料,且所述第四传动机构设置于所述机架(2)的外侧;所述第四传动机构为链条传动。10. The slitting machine according to claim 1, wherein the feeding part comprises a fourth driving motor, the fourth driving motor drives the fourth transmission mechanism to rotate the feeding, and the fourth transmission mechanism It is arranged on the outside of the frame (2); the fourth transmission mechanism is a chain transmission.
CN201210380623.7A 2012-10-09 2012-10-09 A kind of banding machine Expired - Fee Related CN103010806B (en)

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Cited By (8)

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Publication number Priority date Publication date Assignee Title
CN106946076A (en) * 2017-04-24 2017-07-14 太仓市伦友精工机械有限公司 One kind has efficient banding machine
CN108394740A (en) * 2018-01-12 2018-08-14 北京印刷学院 A kind of sealing-tape machine rewinding shaft
CN108998586A (en) * 2018-07-24 2018-12-14 嘉善圣莱斯绒业有限公司 A kind of volume collected for fur is bundled to be set
CN110077890A (en) * 2019-06-06 2019-08-02 太仓鸿海精密机械有限公司 A kind of full-automatic banding machine of adhesive tape
CN110127350A (en) * 2019-06-06 2019-08-16 太仓鸿海精密机械有限公司 A kind of automatic loading and unloading mechanism
CN111942924A (en) * 2019-09-30 2020-11-17 广东利元亨智能装备股份有限公司 Winding device
CN113928905A (en) * 2021-09-24 2022-01-14 深圳市鸿盛达电子材料有限公司 Shearing equipment for industrial adhesive tape production
CN115092739A (en) * 2022-07-14 2022-09-23 安徽强达电子有限公司 Automatic cutting and roll dividing equipment for rubber adhesive tape

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DE2243504A1 (en) * 1971-09-13 1973-03-22 Gottlieb Looser METHOD AND DEVICE FOR AUTOMATIC WINDING OF TAPE MATERIAL
CN201882685U (en) * 2010-11-23 2011-06-29 赵祖良 Paper cutting and receiving machine
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CN202807973U (en) * 2012-10-09 2013-03-20 东莞市鑫德机械科技有限公司 Slitting machine

Cited By (11)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN106946076A (en) * 2017-04-24 2017-07-14 太仓市伦友精工机械有限公司 One kind has efficient banding machine
CN108394740A (en) * 2018-01-12 2018-08-14 北京印刷学院 A kind of sealing-tape machine rewinding shaft
CN108998586A (en) * 2018-07-24 2018-12-14 嘉善圣莱斯绒业有限公司 A kind of volume collected for fur is bundled to be set
CN110077890A (en) * 2019-06-06 2019-08-02 太仓鸿海精密机械有限公司 A kind of full-automatic banding machine of adhesive tape
CN110127350A (en) * 2019-06-06 2019-08-16 太仓鸿海精密机械有限公司 A kind of automatic loading and unloading mechanism
CN110077890B (en) * 2019-06-06 2023-12-01 太仓鸿海精密机械有限公司 Full-automatic adhesive tape slitting machine
CN110127350B (en) * 2019-06-06 2024-04-19 太仓鸿海精密机械有限公司 Automatic feeding and discharging mechanism
CN111942924A (en) * 2019-09-30 2020-11-17 广东利元亨智能装备股份有限公司 Winding device
CN113928905A (en) * 2021-09-24 2022-01-14 深圳市鸿盛达电子材料有限公司 Shearing equipment for industrial adhesive tape production
CN113928905B (en) * 2021-09-24 2022-10-14 深圳市鸿盛达电子材料有限公司 Shearing equipment for industrial adhesive tape production
CN115092739A (en) * 2022-07-14 2022-09-23 安徽强达电子有限公司 Automatic cutting and roll dividing equipment for rubber adhesive tape

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