CN103010695B - Loading and conveying line in conveying system for electrophoretic painting production of ultralong heavy workpieces - Google Patents
Loading and conveying line in conveying system for electrophoretic painting production of ultralong heavy workpieces Download PDFInfo
- Publication number
- CN103010695B CN103010695B CN201210554638.0A CN201210554638A CN103010695B CN 103010695 B CN103010695 B CN 103010695B CN 201210554638 A CN201210554638 A CN 201210554638A CN 103010695 B CN103010695 B CN 103010695B
- Authority
- CN
- China
- Prior art keywords
- station
- line
- travel
- loading
- workpiece
- Prior art date
- Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
- Expired - Fee Related
Links
Landscapes
- Multi-Process Working Machines And Systems (AREA)
- Automatic Assembly (AREA)
Abstract
The invention relates to a loading and conveying line in a conveying system for the electrophoretic painting production of ultralong heavy workpieces. The structure of the loading and conveying line comprises a loading station conveying line A and a loading station conveying line B, two skids are respectively arranged on the loading station conveying line A and the loading station conveying line B, and an empty skid return line (8) is respectively connected with a loading station A (1) and a loading station B (2) of the loading station conveying line A and the loading station conveying line B. The loading and conveying line has the advantages that: because the two loading stations are arranged in the loading process and a stereoscopic warehouse and the skid return station are added as well, the loading and conveying line solves the problems which cannot be solved in the conventional ultralong workpiece shift production system, conveyance and warehousing, and also solves the problem that: since the heavy-duty truck chassis is particularly long, a lot of space is occupied, and inconvenience is brought to conveying and warehousing processes.
Description
Technical field
What the present invention relates to is upper travel line in the Electrophoresis paint production delivery system of overlength heavy workpiece, belongs to conveying technology field.
Background technology
Heavily card chassis generally has 12 meters long, carries out electrophoresis or paint in production process to it, use driving hanging operation very inconvenient, and efficiency is extremely low.Producing to realize its streamlined, the conveying solution of complete set must be had.
Summary of the invention
Upper travel line that what the present invention proposed is in the Electrophoresis paint production delivery system of overlength heavy workpiece, its objective is to solve that super long workpiece class produces and carries, difficulty of storing in a warehouse and occur the serious problem such as to overstock.
Technical solution of the present invention: upper the travel line in the Electrophoresis paint production delivery system of overlength heavy workpiece, its structure to comprise on A part station delivery conduit on part station delivery conduit and B, part station delivery conduit is respectively arranged with a prying body for A upper part station delivery conduit and B, and the empty prying body line of return is connected with part station on B with part station on the A of part station delivery conduit on B with part station delivery conduit on A respectively.
Advantage of the present invention: because this upper part operation is provided with two upper part stations, set up tiered warehouse facility in addition and prying body returns station, and carry out logic control by computing machine, efficiently solve super long workpiece class produce and carry, store in a warehouse in the insurmountable difficult problem of prior art, also solve because heavily card chassis is long especially simultaneously, take up room, the inconvenient problem of carrying and bringing in storage process.
Accompanying drawing explanation
Fig. 1 is that the Electrophoresis paint of overlength heavy workpiece produces delivery technology diagram of circuit.
Fig. 2 is the structural representation of the Electrophoresis paint production delivery system of overlength heavy workpiece.
Fig. 3 is the structural representation of upper the travel line in the Electrophoresis paint production delivery system of overlength heavy workpiece.
In figure 1 is that on A, part station, 2 is that on B, part station, 3 is travel lines, 4 are No. two travel lines, 5 are No. three travel lines, 6 are No. four travel lines, 7 are transition lines, 8 are sky prying body lines of return, 9 are slewing arrangements, 10 to be No. two slewing arrangements, 11 be application reaches the standard grade station, 12 is A stores in a warehouse station, 13 is upper work areas, 14 are electrophoretic painting lines, 15 are tiered warehouse facilities, 16 are lower part work areas, 17 are skid paint removal lines, 18 to be general assembly lines, 19 be B stores in a warehouse station.
Detailed description of the invention
Contrast accompanying drawing 3, upper travel line in the Electrophoresis paint production delivery system of overlength heavy workpiece, namely part work area 13 is gone up, its structure to comprise on A part station delivery conduit on part station delivery conduit and B, part station delivery conduit is respectively arranged with a prying body for A upper part station delivery conduit and B, and the empty prying body line of return 8 is connected with part station 2 on B with part station 1 on the A of part station delivery conduit on B with part station delivery conduit on A respectively;
On described A, part station delivery conduit comprises: A upper part station 1, travel line 3, No. two travel lines 4, the empty prying body line of return 8, slewing arrangement 9, application are reached the standard grade station 11, wherein:
The upper part station 1 of A connects with a travel line 3 and No. two travel lines 4 respectively, and No. two travel lines 4 connect with a slewing arrangement 9, and slewing arrangement 9 and application station 11 of reaching the standard grade connects, and a travel line 3 connects with the empty prying body line of return 8;
On described B, part station delivery conduit comprises: reach the standard grade station 11, A of B upper part station 2, No. three travel lines 5, No. four travel lines 6, transition line 7, the empty prying body line of return 8, No. two slewing arrangements 10, application stores in a warehouse station 12, wherein on B, part station 2 connects with No. three travel lines 5 and No. four travel lines 6 respectively, No. four travel lines 6 connect with No. two slewing arrangements 10, No. two slewing arrangements 10 and A station 12 of storing in a warehouse connects, and A station 12 of storing in a warehouse connects with transition line 7;
A travel line 3 and No. three travel lines 5 are connected by the empty prying body line of return 8, and application station 11 and A station 12 of storing in a warehouse of reaching the standard grade is connected by transition line 7.
Described slewing arrangement, adopts rotary table, rotary table is provided with travel line, after workpiece is transported to the travel line on rotary table, the travel line on rotary table is out of service, the angle of rotary table revolution setting, then travel line runs, and makes workpiece be transported to subsequent processing.Slewing arrangement is prior art, and specific implementation is a lot.
Contrast accompanying drawing 1, the Electrophoresis paint of overlength heavy workpiece produces carrying method, comprises the steps:
One, upper workpiece; Two, electrophoretic painting: three, check and go out part:
Described upper workpiece step one, comprises following operation:
1) workpiece is sent into part station on A, then
(1) workpiece is entered the first storage and judge A, if from part station A to the line idle of upper electrophoresis, then workpiece enters an electrophoresis operation; The first time washing step in electrophoretic painting step 2 is entered after upper electrophoresis operation terminates; If from part station A to the trunks busy of upper electrophoresis, then carry out the judgement of line body,
(2) carry out the judgement of line body, if transition line is busy, wait for, the transition line free time then by workpiece by transition line, enter upper electrophoresis operation by the workpiece of transition line or enter thesaurus;
(3) workpiece enters thesaurus, if upper electrophoresis operation free time, workpiece enters upper electrophoresis operation by transition line;
2) workpiece is sent into part station on B, then
(1) workpiece is entered the second storage to judge, if from part station B to the line idle of upper electrophoresis, then carry out the judgement of line body, return above-mentioned operation 1) in carry out line body judgement (2); If from part station B to the trunks busy of upper electrophoresis, return above-mentioned operation 1) in workpiece enter thesaurus (3);
Described electrophoretic painting step 2, comprises following operation successively: first time water rinse, pre-degreasing, second with water rinse, table tune and surface treatment, phosphatization, pure water are washed, electrophoresis operation;
Described inspection and go out part step 3: comprise following operation:
1) carry out after workpiece electrophoresis drying, being down to normal temperature,
2) carry out technique conformity check to workpiece, if workpiece nonconformity, enter touch-up paint operation, the workpiece after touch-up paint returns operation 1), workpiece technique is qualified, carries out workpiece and enters the 3rd storage judgement,
If trunks busy, then the workpiece returned in workpiece step one enters thesaurus; Otherwise enter workpiece turning operation;
3) workpiece is after upset operation, enter the first outlet and judge operation, if meet outlet condition, namely lorry is had to wait the workpiece by outlet to be transported at the station of the first outlet, otherwise enter the second outlet and judge operation, if meet the second outlet condition, namely lorry is had to wait the workpiece by outlet to be transported at the station of the second outlet, then enter outlet, otherwise enter skid paint removal operation through upset operation, complete part station operation 1 on A that skid paint removal operation returns in workpiece step one), B upper part station operation 2); General assembly is entered after workpiece outlet.
Contrast accompanying drawing 2, the Electrophoresis paint production delivery system of overlength heavy workpiece, its structure comprises a work area 13(and to reach the standard grade travel line), electrophoretic painting line 14, tiered warehouse facility 15, lower part work area 16, skid paint removal line 17, general assembly line 18 and B store in a warehouse station 19, wherein go up part work area 13 to connect with electrophoretic painting line 14, tiered warehouse facility 15 and skid paint removal line 17 respectively, electrophoretic painting line 14, tiered warehouse facility 15 and skid paint removal line 17 connect with lower part work area 16 respectively, lower part work area 16 connects with general assembly line 18, electrophoretic painting line 14 and tiered warehouse facility 15 parallel connection;
Described tiered warehouse facility 15, adopt conventional tiered warehouse facility, namely both sides, warehouse are shelf, use piler to be prevented on shelf by goods in the middle of shelf.
Upper carrying method in the Electrophoresis paint production delivery system of overlength heavy workpiece, comprises the steps:
When part station 1 on A has part on workpiece, the master cock at A upper part station 1 place sends the instruction of " obtaining empty prying body " to the empty prying body line of return 8, after the empty prying body line of return 8 receives instruction, empty prying body is transported to part station 1 place on A by a travel line 3, workpiece is placed on after on prying body, instruction that the upper part station of A sends " store judge " to be reached the standard grade station 11 to application, if application is reached the standard grade, station 11 returns the signal of " free time " state, then prying body carries workpiece by No. two travel lines 4, after a slewing arrangement 9 rotates through, enter application station 11 of reaching the standard grade and carry out coating process, if application is reached the standard grade, station 11 returns the signal of " busy " state, then prying body carries workpiece by No. two travel lines 4, to reach the standard grade station 11 place to application after a slewing arrangement 9 rotates through, application station 11 of reaching the standard grade sends " judgement of line body " instruction to transition line 7, through judging, transition line 7 is busy, then wait for, free time then prying body by transition line 7, enter A station of storing in a warehouse and carry out warehousing operation.
When part station on B has part on workpiece, the master cock at B upper part station 2 place sends the instruction of " obtaining empty prying body " to the empty prying body line of return 8, after the empty prying body line of return 8 receives instruction, empty prying body is transported to part station 2 place on B by No. three travel lines 5, workpiece is placed on after on prying body, instruction that the upper part station of B sends " store judge " to be reached the standard grade station 11 to application, if application is reached the standard grade, station 11 returns the signal of " busy " state, then prying body carrying implement is by No. four travel lines 6, after No. two slewing arrangements 10 rotate through, enter A storage station 12, carry out storage operation, if application is reached the standard grade, station 11 returns the signal of " free time " state, then prying body carries workpiece by No. four travel lines 6, to A storage station 12 place after No. two slewing arrangements 10 rotate through, A storage station 12 sends " judgement of line body " instruction to transition line 7, through judging, transition line 7 is busy, then wait for, free time then prying body by transition line 7, enter application station 11 of reaching the standard grade and carry out application operation.
When on A, part station 1, the upper part station 2 of B, application are reached the standard grade station 11 free time simultaneously, or application reach the standard grade station 11 long-time idle time, application reach the standard grade station 11 to A store in a warehouse station 12 send " electrophoretic painting " instruction, the skid existed in warehouse and workpiece take out by A storage station 12, be delivered to application by transition line 7 to reach the standard grade station 11 place, carry out application operation.
Because workpiece is long especially, after having had a slewing arrangement 9 and No. two slewing arrangements 10, electrophoretic painting operation can be given, storage operation saves operation and parking space, simultaneously also can avoid other line deliveries, to avoid interference.
In order to raise the efficiency, according to the thickness of workpiece, prying body is divided into three layers, put into three workpiece for every layer.
Electrophoretic painting operation in the application is identical with general electrophoresis operation, operational sequence is washing successively, pre-degreasing, washing, table tune, phosphatization, pure water are washed, electrophoresis, oven dry, Qiang Leng, after electrophoretic painting terminates, carry out process inspection, if qualified, enter next process, nonconformity then carries out touch-up paint, return carry out drying, strong cold operation.
Because the size of workpiece is long and heavy, touch-up paint after process inspection, oven dry, strong cold operation generally should not return and delivery conduit, otherwise easily upset whole normal electrophoresis operation, reduce production efficiency, inferior-quality for process inspection operation operates separately by the application.
For heavy card chassis, before heavily electrophoretic painting is carried out on card chassis, be need to carry out welding, the operation element intensity such as processing is comparatively large, general producer adopts one day one class or two classes, simultaneously due to heavy card chassis, to carry out electrophoretic painting consuming time longer, usually adopts three-shift system around the clock service.The heavily card chassis of having welded day shift is generally delivered on electrophoresis manufacturing line by upper the station of electrophoretic painting line; but each heavy card chassis welding day shift and process velocity usually can be faster than electrophoretic painting speed, and heavily card chassis can be caused like this to overstock at upper station.To night, the production team of welding processing is had a rest, but the production team of electrophoretic painting normally works, and application operation could be carried out in the heavily card chassis of overstocking of day shift.But also have exception, when that occurs that production task is large exactly, welding processing teams and groups also open three-shift system, occur the situation that excessive inventory.This is the problem that on this, part operation solves.
The mode of skid conveying, namely heavily card chassis is placed on skid to carry, and skid travel line is prior art, and other functionally similar conveying technologies are all applicable for this technique, such as, push away chain travel line, roller bed conveying line etc.The basic conception solved the problem is as follows:
First, in basis, part operation comprises three delivery conduits, on workpiece on part to application circuit, workpiece part to store circuit, store loop wire to application circuit.During day shift, groundwork is that on workpiece, part stores; During night shift, groundwork takes out workpiece from tiered warehouse facility, application on one side.On workpiece, part operation has two upper part stations, is part station 1 on A, the upper part station 2 of B respectively, and when normally working, on travel line execution workpiece, part is to application circuit, and when part on workpiece is to application trunks busy, on travel line execution workpiece, part is to storing circuit, when
on workpiece, part is to application circuit,
on workpiece, part is to storing circuitduring the equal free time, perform and store loop wire to application circuit.On workpiece, part is divided into two to application circuit, A upper part station delivery conduit, B upper part station delivery conduit.
Skid is empty shelf, carry with chain-driving shelf below, skid, skid travel line is prior art, whole circulation process is as follows: in whole conveying process, use skid carrying and carry heavily card chassis and carry, first the empty skid returned is divided into two-way, transport to part station on A respectively, the upper part station of B, heavily card chassis is placed into after on skid, coating process is completed together with skid, after inspection, skid and heavily card chassis depart from, heavily subsequent handling process is carried out on card chassis, part station on A is returned after empty skid then carries out paint removal, the upper part station of B.
Claims (1)
1. upper the travel line in the Electrophoresis paint production delivery system of overlength heavy workpiece, to it is characterized in that comprising on A part station delivery conduit on part station delivery conduit and B, part station delivery conduit is respectively arranged with a prying body for A upper part station delivery conduit and B, and the empty prying body line of return (8) is connected with part station (2) on B with part station (1) on the A of part station delivery conduit on B with part station delivery conduit on A respectively; On described A, part station delivery conduit comprises: A upper part station (1), travel line (3), No. two travel lines (4), the empty prying body line of return (8), slewing arrangement (9), application are reached the standard grade station (11), wherein on A, part station (1) connects with a travel line (3) and No. two travel lines (4) respectively, No. two travel lines (4) connect with a slewing arrangement (9), slewing arrangement (9) and application station (11) of reaching the standard grade connects, and a travel line (3) connects with the empty prying body line of return (8).
2.upper travel line in the Electrophoresis paint production delivery system of overlength heavy workpiece according to claim 1, it is characterized in that on described B, part station delivery conduit comprises: the upper part station (2) of B, No. three travel lines (5), No. four travel lines (6), transition line (7), the empty prying body line of return (8), No. two slewing arrangements (10), application is reached the standard grade station (11), A storage station (12), wherein on B, part station (2) connects with No. three travel lines (5) and No. four travel lines (6) respectively, No. four travel lines (6) connect with No. two slewing arrangements (10), No. two slewing arrangements (10) and A station (12) of storing in a warehouse connects, A storage station (12) connects with transition line (7), a travel line (3) and No. three travel lines (5) are connected by the empty prying body line of return (8), and application station (11) and A station (12) of storing in a warehouse of reaching the standard grade is connected by transition line (7).
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201210554638.0A CN103010695B (en) | 2012-12-20 | 2012-12-20 | Loading and conveying line in conveying system for electrophoretic painting production of ultralong heavy workpieces |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201210554638.0A CN103010695B (en) | 2012-12-20 | 2012-12-20 | Loading and conveying line in conveying system for electrophoretic painting production of ultralong heavy workpieces |
Publications (2)
| Publication Number | Publication Date |
|---|---|
| CN103010695A CN103010695A (en) | 2013-04-03 |
| CN103010695B true CN103010695B (en) | 2015-04-08 |
Family
ID=47959911
Family Applications (1)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN201210554638.0A Expired - Fee Related CN103010695B (en) | 2012-12-20 | 2012-12-20 | Loading and conveying line in conveying system for electrophoretic painting production of ultralong heavy workpieces |
Country Status (1)
| Country | Link |
|---|---|
| CN (1) | CN103010695B (en) |
Families Citing this family (3)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN104291139B (en) * | 2013-07-17 | 2017-04-05 | 佛山市宝索机械制造有限公司 | The rewinding production line for saving floor occupying area |
| CN104001638B (en) * | 2014-06-11 | 2017-02-15 | 南京横空机械设备制造有限公司 | Mechanical spraying production line with functions of automatic line transferring, piece loading and piece uploading |
| CN114684562A (en) * | 2022-04-28 | 2022-07-01 | 北京福田戴姆勒汽车有限公司 | Vehicle cab production system |
Citations (5)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| EP0574779A1 (en) * | 1992-06-05 | 1993-12-22 | Mitsubishi Jidosha Kogyo Kabushiki Kaisha | A work transport system including pallet transport apparatus |
| CN101734475A (en) * | 2009-12-07 | 2010-06-16 | 江苏天奇物流系统工程股份有限公司 | Friction type chassis line delivery system |
| CN201678266U (en) * | 2010-04-12 | 2010-12-22 | 浙江皇铭新型建材科技有限公司 | Drying line for EPF wallboard production |
| CN201783778U (en) * | 2010-08-20 | 2011-04-06 | 奇瑞汽车股份有限公司 | Welding line clamp system |
| CN102745484A (en) * | 2012-07-17 | 2012-10-24 | 苏州柳溪机电工程有限公司 | Upper piece equalizing system |
Family Cites Families (1)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN202988159U (en) * | 2012-12-20 | 2013-06-12 | 江苏速升自动化装备股份有限公司 | Feeding conveyor line of production and conveying system for electrophoretic paint for ultra-long heavy workpieces |
-
2012
- 2012-12-20 CN CN201210554638.0A patent/CN103010695B/en not_active Expired - Fee Related
Patent Citations (5)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| EP0574779A1 (en) * | 1992-06-05 | 1993-12-22 | Mitsubishi Jidosha Kogyo Kabushiki Kaisha | A work transport system including pallet transport apparatus |
| CN101734475A (en) * | 2009-12-07 | 2010-06-16 | 江苏天奇物流系统工程股份有限公司 | Friction type chassis line delivery system |
| CN201678266U (en) * | 2010-04-12 | 2010-12-22 | 浙江皇铭新型建材科技有限公司 | Drying line for EPF wallboard production |
| CN201783778U (en) * | 2010-08-20 | 2011-04-06 | 奇瑞汽车股份有限公司 | Welding line clamp system |
| CN102745484A (en) * | 2012-07-17 | 2012-10-24 | 苏州柳溪机电工程有限公司 | Upper piece equalizing system |
Also Published As
| Publication number | Publication date |
|---|---|
| CN103010695A (en) | 2013-04-03 |
Similar Documents
| Publication | Publication Date | Title |
|---|---|---|
| CN105236063B (en) | The three-dimensional stock frame of a kind of rotary type tower and automation access goods method | |
| CN104724431A (en) | Inner-outer-vehicle-embedded three-dimensional walking rail guided vehicle | |
| CN102070078B (en) | Loading and unloading manipulator | |
| CN103010695B (en) | Loading and conveying line in conveying system for electrophoretic painting production of ultralong heavy workpieces | |
| CN103010697B (en) | Conveying system for electrophoretic painting production of ultralong heavy workpieces | |
| CN105966909B (en) | A kind of robot automatic loading and unloading green tire system | |
| CN108045826B (en) | Material sorting system and material sorting method | |
| CN105174072A (en) | Loading and unloading method capable of preventing automatic container terminal AGV and quay crane from waiting for each other and quay crane | |
| CN104555318A (en) | Circulatory transportation system using super capacitor powered car | |
| CN103010696B (en) | Loading and conveying method in conveying system for electrophoretic painting production of ultralong heavy workpieces | |
| CN202988159U (en) | Feeding conveyor line of production and conveying system for electrophoretic paint for ultra-long heavy workpieces | |
| CN103014816B (en) | Electrophoretic paint production conveying method for ultra-long heavy workpiece | |
| CN203020963U (en) | Electrophoresis paint production conveying system of overlong heavy-type workpieces | |
| CN109720766A (en) | Mobile repository and mobile memory system | |
| CN206425711U (en) | Multi-vehicle-type shares welding and assembling production lines structure | |
| CN108706260A (en) | A kind of transport vehicle system, transport vehicle and products storage circulation system | |
| CN104528310A (en) | Wheel axle overhauling system | |
| CN104590905A (en) | Logistics management loading system and method for loading articles by logistics management loading system | |
| CN109533834B (en) | Steel coil transferring device between tray and tray truck conveying system | |
| CN106477264A (en) | Automobile power assembly transporter and the conveyer method of automobile power assembly | |
| CN109435814A (en) | A kind of Intelligent logistics vehicle | |
| CN211109261U (en) | Robot for classified storage | |
| CN204355615U (en) | A kind of logistics management Load System | |
| CN209853370U (en) | Two-position single-line container dumping system | |
| CN203370818U (en) | Finish roller cooling rack for hot continuous rolling |
Legal Events
| Date | Code | Title | Description |
|---|---|---|---|
| C06 | Publication | ||
| PB01 | Publication | ||
| C10 | Entry into substantive examination | ||
| SE01 | Entry into force of request for substantive examination | ||
| C14 | Grant of patent or utility model | ||
| GR01 | Patent grant | ||
| CF01 | Termination of patent right due to non-payment of annual fee |
Granted publication date: 20150408 Termination date: 20201220 |
|
| CF01 | Termination of patent right due to non-payment of annual fee |