CN103005644A - Forage plant pressing device - Google Patents
Forage plant pressing device Download PDFInfo
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- CN103005644A CN103005644A CN2013100102994A CN201310010299A CN103005644A CN 103005644 A CN103005644 A CN 103005644A CN 2013100102994 A CN2013100102994 A CN 2013100102994A CN 201310010299 A CN201310010299 A CN 201310010299A CN 103005644 A CN103005644 A CN 103005644A
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- air cylinder
- casing
- heat insulation
- cylinder
- forage plant
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Abstract
The invention discloses a forage plant pressing device which comprises a rack, a box, a pressure applying device, a discharging device and an air source. The pressure applying device and the discharging device are arranged at the rear and front ends of the box which is mounted on the rack, a body of the box is a box structure with a front opening and a rear opening and formed by a slide door serving as a top plate of the box, a heat-insulating baseplate and two heat-insulating side plates, the pressure applying device comprises a pushing plate and two sets of driving air cylinders driving the pushing plate, the discharging device comprises a driven air cylinder, a driven air cylinder connecting plate, a driven air cylinder fixing plate and a discharging plate, and the driving air cylinders and the driven air cylinders are connected with the air source respectively through electric control air valves. The forage plant pressing device is simple in structure, easy to implement, high in automation level and high in block pressing efficiency.
Description
Technical field
The present invention relates to a kind of forage plant pressure setting.
Background technology
Proceed from the reality, the collection problem of forage plant is to limit a key factor of its development, because the density of forage grass is little, and the output of sylvan life forage plant is limited, for the production that cooperates some large-scale feed formers just need to be collected forage plant in very large results zone, thereby cause long distance transportation.Add that forage plant density is little, volume is large and loose, and the productivity ratio of transportation can't improve, and the cost of its collection is naturally just high.The present invention has designed the forage plant briquetting apparatus that is applicable to common peasant family in line with the thinking of low cost, low energy consumption, convenient operation.
Existing forage plant pressure setting, its cabinet insulation weak effect; And adopt single initiatively cylinder pressure exerting arrangement, pressure applies inhomogeneous, causes the binder quality low, and the machinery integral operation is not steady.
In addition, existing squash type forage plant pressure setting is adopted as the drive end bearing bracket discharging of artificial unlatching casing, troublesome poeration, and efficient is low, and automaticity is low.
Therefore, be necessary to design the novel forage plant pressure setting of a cover.
Summary of the invention
Technical problem to be solved by this invention provides a kind of forage plant pressure setting, and this forage plant pressure setting is simple in structure, easy to implement, and automaticity is high, and briquetting efficient is high.
The technical solution of invention is as follows:
A kind of forage plant pressure setting comprises frame, casing, device for exerting, drawing mechanism and source of the gas; Device for exerting and drawing mechanism are separately positioned on the front-end and back-end of casing;
Casing is installed on the frame;
The main body of casing is the body structure of the front and back opening that is comprised of slide, heat insulation bottom board and 2 blocks of heat insulation side plates, and slide is as the top board of casing;
Device for exerting comprises 2 cover active cylinders of scraping wings and this scraping wings of driving, and the size of the pusher mouth of the size of scraping wings and box back is adaptive; Scraping wings is square, and two covers initiatively cylinder horizontal Tile arrange; Initiatively the cylinder body of cylinder is fixed on the active air cylinder fixed plate by active cylinder connecting plate; Initiatively air cylinder fixed plate is as the drive end bearing bracket of casing, and the 2 covers initiatively outer end of the piston rod of cylinder all link to each other with scraping wings;
Described drawing mechanism comprises by dynamic air cylinder, by dynamic air cylinder connecting plate, passive air cylinder fixed plate and stripper; By the cylinder body of dynamic air cylinder by being installed on the passive air cylinder fixed plate by the dynamic air cylinder connecting plate, be connected with stripper by the piston rod end of dynamic air cylinder, the discharge port size of the casing of the size of stripper and forage plant pressure setting is adaptive, and stripper is as the rear end cap of casing; Passive air cylinder fixed plate is fixed on the frame;
Described active cylinder and all communicated with source of the gas by electric control valve by dynamic air cylinder.
The inwall of the heat insulation bottom board of casing and 2 blocks of heat insulation side plates is equipped with heat-generating pipe; The top of the inwall of 2 blocks of heat insulation side plates is provided with the slideway by the slideway stent support, and the both sides of described slide are inserted in this slideway.
All establish filling in heat insulation bottom board and the 2 blocks of heat insulation side plates heat insulation foam is arranged.
Described forage plant pressure setting also comprises control system, and described control system comprises master controller, display screen, alarm, button, temperature sensor and pressure sensor; Described display screen, alarm, button, heat-generating pipe, temperature sensor, pressure sensor and electric control valve all are connected with master controller;
Temperature sensor and pressure sensor all are arranged in the casing.Master controller is PLC.
By the dynamic air cylinder connecting plate be connected air cylinder fixed plate and connect by soket head cap screw.
Beneficial effect:
Forage plant pressure setting of the present invention, the slide of its casing, heat insulation bottom board and 2 blocks of heat insulation side plates are thermal insulation board, and effect of heat insulation is good, and top cover is slide, and is easy to operate.
Device for exerting adopts two initiatively cylinder pressure exerting arrangements, and pressure applies steadily evenly, can ensure the binder quality.
Drawing mechanism adopts automatically controlled by dynamic air cylinder discharging mode formula, and by dynamic air cylinder and initiatively cylinder co-operating, discharging efficient is high, and simple in structure, and is easy to implement.
Forage plant pressure setting of the present invention also has thermostatic control system and pressure monitoring system, thereby, safe, and the briquetting quality is good.
Description of drawings
Fig. 1 is the structural representation of casing;
Fig. 2 is the general structure schematic diagram (front view) of device for exerting;
Fig. 3 is the general structure schematic diagram (left view) of device for exerting;
Fig. 4 is the general structure schematic diagram (front view) of drawing mechanism;
Fig. 5 is the general structure schematic diagram (left view) of drawing mechanism;
Fig. 6 is the general structure schematic diagram of forage plant pressure setting;
Fig. 7 is the control system theory diagram;
Fig. 8 heat insulation bottom board (a is front view, and b is side view)
Fig. 9 discharging version (a is front view, and b is side view)
Figure 10 scraping wings (a is front view, and b is side view)
Figure 11 slide.
The heat insulation side plate of label declaration: 1-, 2-slide, 3-slideway support, 4-heat-generating pipe, 5-heat insulation bottom board, 6-slideway; The 7-frame, 8-casing, 9-casing inner panel.
11-is cylinder initiatively, the 12-soket head cap screw, and 13-is the cylinder connecting plate initiatively, and 14-is air cylinder fixed plate initiatively, the 15-scraping wings.
21-is by dynamic air cylinder, and 23-is by the dynamic air cylinder connecting plate, the passive air cylinder fixed plate of 24-, 25-stripper.
The specific embodiment
Below with reference to the drawings and specific embodiments the present invention is described in further details:
Embodiment 1:
Shown in Fig. 1-11, a kind of forage plant pressure setting comprises frame, casing, device for exerting, drawing mechanism and source of the gas; Device for exerting and drawing mechanism are separately positioned on rear end and the front end of casing;
Casing is installed on the frame;
The main body of casing is the body structure of the front and back opening that is comprised of slide, heat insulation bottom board and 2 blocks of heat insulation side plates, and slide is as the top board of casing;
Device for exerting comprises 2 cover active cylinders of scraping wings and this scraping wings of driving, and the size of the pusher mouth of the size of scraping wings and box back is adaptive; Scraping wings is square, and two covers initiatively cylinder horizontal Tile arrange; Initiatively the cylinder body of cylinder is fixed on the active air cylinder fixed plate by active cylinder connecting plate; Initiatively air cylinder fixed plate is as the rear end cap of casing, and the 2 covers initiatively outer end of the piston rod of cylinder all link to each other with scraping wings;
Described drawing mechanism comprises by dynamic air cylinder, by dynamic air cylinder connecting plate, passive air cylinder fixed plate and stripper; By the cylinder body of dynamic air cylinder by being installed on the passive air cylinder fixed plate by the dynamic air cylinder connecting plate, be connected with stripper by the piston rod end of dynamic air cylinder, the discharge port size of the casing of the size of stripper and forage plant pressure setting is adaptive, and stripper is as the drive end bearing bracket of casing; Passive air cylinder fixed plate is fixed on the frame;
Described active cylinder and all communicated with source of the gas by electric control valve by dynamic air cylinder.
The inwall of the heat insulation bottom board of casing and 2 blocks of heat insulation side plates is equipped with heat-generating pipe; The top of the inwall of 2 blocks of heat insulation side plates is provided with the slideway by the slideway stent support, and the both sides of described slide are inserted in this slideway.
All establish filling in heat insulation bottom board and the 2 blocks of heat insulation side plates heat insulation foam is arranged.
Described forage plant pressure setting also comprises control system, and described control system comprises master controller, display screen, alarm, button, temperature sensor and pressure sensor; Described display screen, alarm, button, heat-generating pipe, temperature sensor, pressure sensor and electric control valve all are connected with master controller;
Temperature sensor and pressure sensor all are arranged in the casing.
Master controller is PLC.
By the dynamic air cylinder connecting plate be connected air cylinder fixed plate and connect by soket head cap screw.
Initiatively the cylinder connecting plate connects by soket head cap screw with the air cylinder fixed plate of being connected.
The course of work is: drawing mechanism is arranged on the front end of casing, active cylinder interoperation with box back, when initiatively cylinder moves, be in reset mode (namely being elongated to maximum) by dynamic air cylinder, 2 piston rods of 2 cover active cylinders drive simultaneously scraping wings and advance, forage in the casing (being the forage between scraping wings and the stripper) is pressed into briquetting, after briquetting is finished, initiatively cylinder continues action, by the dynamic air cylinder rollback, between stripper and casing discharge port, form an opening, briquetting relies on drawing mechanism to finish discharging from the other end (discharge end) of casing, then cylinder and resetted by dynamic air cylinder is initiatively prepared next time binder.Initiatively cylinder be connected that dynamic air cylinder all is connected with source of the gas by the pipeline with electric control valve, control the active cylinder and by the co-operating of dynamic air cylinder by PLC.
Initiatively the range of cylinder is 1000mm.
The effect of heat-generating pipe is to make the feed of compression have paste fragrance, and the side plate of casing, base plate and slide adopt thermal insulation board, not only can prevent heat loss, and avoid operating personnel to scald.
The compression ratio of the best of feed is decided to be 1: 10, the expection briquetting is of a size of 600 * 600 * 100mm, the maximum volume of casing work is 600 * 600 * 1000mm, heat-generating pipe is installed in three of forward and backward and bottom surfaces, operating room's (being casing), by attemperating unit control, be convenient to spin manifold temperature and within the shortest time (such as the 20s clock), reach 80 ℃.
Cylinder among Fig. 7 comprise 2 initiatively cylinders and one by dynamic air cylinder.Electric control valve is 3, and one of them is used for control by dynamic air cylinder (being used for discharging), other 2 control 2 actives cylinder (being used for binder).
Pressure sensor is for detection of the air pressure in the casing, if when air pressure is lower than the minimum setting value of air pressure, or air pressure starts and reports to the police when being higher than the highest setting value of air pressure.Display screen is used for showing in real time parameters; Adopt PLC control, simple in structure, reliability is high, and button is used for parameters, such as pressure parameter, and temperature parameter and cylinder stroke etc.Temperature sensor forms the closed-loop temperature control system for detection of the temperature in the casing with PLC and heating tube.
The work basic principle of press device
Groundwork principle of the present invention is the forage plant of having gathered in is put into extrusion chamber and to heat, and the squeezing action by cylinder is bonded to piece, guarantees certain compression ratio, makes forage plant be compressed into relatively closely knit feed block, is convenient to store, transportation and using.The compound stalk forming process probably is divided into four-stage: the phase I, forage plant is fed discharge chambe (being casing), and attemperating unit is opened be preheating to a certain design temperature; Second stage, by two initiatively cylinder piston band dynamic head (being scraping wings) compression formings, pressure no longer increased when plant reached certain density; Phase III, by the dynamic air cylinder rollback, the material that is compacted is released along the discharging opening level by the active cylinder part; The quadravalence section is the feed block packing and storing of certain specification.
Claims (5)
1. a forage plant pressure setting is characterized in that, comprises frame, casing, device for exerting, drawing mechanism and source of the gas; Device for exerting and drawing mechanism are separately positioned on the front-end and back-end of casing;
Casing is installed on the frame;
The main body of casing is the body structure of the front and back opening that is comprised of slide, heat insulation bottom board and 2 blocks of heat insulation side plates, and slide is as the top board of casing;
Device for exerting comprises 2 cover active cylinders of scraping wings and this scraping wings of driving, and the size of the pusher mouth of the size of scraping wings and box back is adaptive; Scraping wings is square, and two covers initiatively cylinder horizontal Tile arrange; Initiatively the cylinder body of cylinder is fixed on the active air cylinder fixed plate by active cylinder connecting plate; Initiatively air cylinder fixed plate is as the drive end bearing bracket of casing, and the 2 covers initiatively outer end of the piston rod of cylinder all link to each other with scraping wings;
Described drawing mechanism comprises by dynamic air cylinder, by dynamic air cylinder connecting plate, passive air cylinder fixed plate and stripper; By the cylinder body of dynamic air cylinder by being installed on the passive air cylinder fixed plate by the dynamic air cylinder connecting plate, be connected with stripper by the piston rod end of dynamic air cylinder, the discharge port size of the casing of the size of stripper and forage plant pressure setting is adaptive, and stripper is as the rear end cap of casing; Passive air cylinder fixed plate is fixed on the frame;
Described active cylinder and all communicated with source of the gas by electric control valve by dynamic air cylinder.
2. forage plant pressure setting according to claim 1 is characterized in that, the inwall of the heat insulation bottom board of casing and 2 blocks of heat insulation side plates is equipped with heat-generating pipe; The top of the inwall of 2 blocks of heat insulation side plates is provided with the slideway by the slideway stent support, and the both sides of described slide are inserted in this slideway.
3. forage plant pressure setting according to claim 2 is characterized in that, all establishing filling in heat insulation bottom board and the 2 blocks of heat insulation side plates has heat insulation foam.
4. each described forage plant pressure setting is characterized in that according to claim 1-3, and also comprise control system, described control system comprises master controller, display screen, alarm, button, temperature sensor and pressure sensor; Described display screen, alarm, button, heat-generating pipe, temperature sensor, pressure sensor and electric control valve all are connected with master controller;
Temperature sensor and pressure sensor all are arranged in the casing.
5. forage plant pressure setting according to claim 4 is characterized in that, master controller is PLC.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN 201310010299 CN103005644B (en) | 2013-01-11 | 2013-01-11 | Forage plant pressing device |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN 201310010299 CN103005644B (en) | 2013-01-11 | 2013-01-11 | Forage plant pressing device |
Publications (2)
| Publication Number | Publication Date |
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| CN103005644A true CN103005644A (en) | 2013-04-03 |
| CN103005644B CN103005644B (en) | 2013-11-06 |
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| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN 201310010299 Expired - Fee Related CN103005644B (en) | 2013-01-11 | 2013-01-11 | Forage plant pressing device |
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Citations (5)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN2365874Y (en) * | 1998-09-29 | 2000-03-01 | 黑龙江省农业机械工程科学研究院 | Hay baling press |
| CN2473884Y (en) * | 2001-01-21 | 2002-01-30 | 内蒙古宁城机械制造总厂 | Forage grass briquetting machine |
| CN2840691Y (en) * | 2005-09-28 | 2006-11-29 | 吉林省高晟实业有限责任公司 | Fully automatic hydraulic corn straw feedstuff compressor |
| CN201142925Y (en) * | 2007-12-05 | 2008-11-05 | 王建民 | Double-cylinder corn core particle briquetting machine |
| CN102416705A (en) * | 2011-08-26 | 2012-04-18 | 武汉高川科技开发有限公司 | Horizontal extrusion forming device |
-
2013
- 2013-01-11 CN CN 201310010299 patent/CN103005644B/en not_active Expired - Fee Related
Patent Citations (5)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN2365874Y (en) * | 1998-09-29 | 2000-03-01 | 黑龙江省农业机械工程科学研究院 | Hay baling press |
| CN2473884Y (en) * | 2001-01-21 | 2002-01-30 | 内蒙古宁城机械制造总厂 | Forage grass briquetting machine |
| CN2840691Y (en) * | 2005-09-28 | 2006-11-29 | 吉林省高晟实业有限责任公司 | Fully automatic hydraulic corn straw feedstuff compressor |
| CN201142925Y (en) * | 2007-12-05 | 2008-11-05 | 王建民 | Double-cylinder corn core particle briquetting machine |
| CN102416705A (en) * | 2011-08-26 | 2012-04-18 | 武汉高川科技开发有限公司 | Horizontal extrusion forming device |
Non-Patent Citations (1)
| Title |
|---|
| 陈国武等: "6YZJ-2型饲料舔砖压制机", 《新疆农机化》 * |
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| CN103005644B (en) | 2013-11-06 |
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Granted publication date: 20131106 Termination date: 20160111 |
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| CF01 | Termination of patent right due to non-payment of annual fee |