CN102994715A - Method for controlling deformation of 0Cr17Ni4Cu4Nb material cast blade - Google Patents

Method for controlling deformation of 0Cr17Ni4Cu4Nb material cast blade Download PDF

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Publication number
CN102994715A
CN102994715A CN2012104884591A CN201210488459A CN102994715A CN 102994715 A CN102994715 A CN 102994715A CN 2012104884591 A CN2012104884591 A CN 2012104884591A CN 201210488459 A CN201210488459 A CN 201210488459A CN 102994715 A CN102994715 A CN 102994715A
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Prior art keywords
workpiece
blade
air furnace
soaking time
treatment
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CN2012104884591A
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Inventor
吴娟利
尹喜刚
杨辉
滕瑞
张利娟
雷丹
周建利
池洪琳
王莹
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Xian Aviation Power Co Ltd
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Xian Aviation Power Co Ltd
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Publication of CN102994715A publication Critical patent/CN102994715A/en
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Abstract

The invention discloses a method for controlling the deformation of a 0Cr17Ni4Cu4Nb material cast blade. The processes of blade solution treatment, intermediate treatment, thermal calibration and aging treatment are reasonably arranged, and a blade is plastically deformed through a thermal calibration mode, thus, the deformation of the blade during a forging cooling process and deformation which is generated during the solution treatment and the intermediate treatment processes are corrected. Because the subsequent aging temperature is only 575 +/-10 DEG C, the residual stress is eliminated, the blade cannot generate large deformation, and the blade profile can be qualified. Before the blade is corrected, the blade dimension is not qualified, after the method is adopted, the blade can satisfy drawing requirements completely, the product quality is improved, and waste products are reduced.

Description

A kind of method of controlling the distortion of 0Cr17Ni4Cu4Nb material forging blade
Technical field
The present invention relates to the hot-work field, specifically a kind of method of controlling the distortion of 0Cr17Ni4Cu4Nb PH Stainless Steel forging blade.
Background technology
0Cr17Ni4Cu4Nb is a kind of martensitic precipitation.This steel has higher intensity, corrosion-resistant, anti-oxidant and weldability.Be applicable to make the high-strength corrosion-resistant part of working below 400 ℃, such as the fastening piece of aircraft, guided missile, front and back mounting edge and valve part, the turbine blade etc. of engine turbine casing.
Martensite Stainless Steel is responsive especially to speed of cooling, even during air cooling, also martensitic transformation will occur, cause larger cooling stress, because the martensitic transformation of blade surface and centre portions is not to occur simultaneously, thermal stress when causing structural stress with cooling superposes and makes forging blade produce larger distortion, and causes blade to scrap.
Through retrieving domestic and international patent documentation, it is as follows to retrieve patent:
Be in the innovation and creation of CN1584064 at publication number, disclose a kind of rolling-cogging production method of 0Cr17Ni4Cu4Nb ingot casting.The rolling-cogging production method of 0Cr17Ni4Cu4Nb ingot casting is characterized in that adopting the rolling cogging technics of soaking pit heating ESR ingot+blooming mill two fire: (1) one fire heating: cold steel ingot, charging temperature≤600 ℃ insulation 1.5 hours; Hot steel ingot, charging temperature≤690 ℃ insulation 1 hour; Rise to 950 ℃ of insulations 2 hours with≤60 ℃/h ,≤80 ℃/h rises to 1180 ℃ of insulations 4 hours; ℃ come out of the stove in the male and female face temperature difference≤30; (2) one fiery coggings: roll preheating; Roller speed≤10 rev/mins; Start rolling temperature 〉=1150 ℃, finishing temperature 〉=1050 ℃; Draught≤40mm; Rolling pass≤14; (3) two fire heating: 1180 ℃ are incubated 1 hour; (4) two fiery coggings: start rolling temperature 〉=1130 ℃, finishing temperature 〉=1000 ℃; Draught≤50mm; The steel billet THE ADIABATIC SHEAR IN, hot charging annealing.Implement patent of the present invention 0Cr17Ni4Cu4Nb is carried out the hot-work rolling-cogging, have that simple process, organization of production are convenient, a billet surface Functionality, quality and appealing design, characteristics that cost is low, quality meets GB/T8732-1988 standard-required, remarkable in economical benefits.
Be in the innovation and creation of CN1584067 at publication number, disclose the processing method that a kind of 0Cr17Ni4Cu4Nb ESR ingot heat is sent cogging.0Cr17Ni4Cu4Nb ESR ingot heat is sent the processing method of cogging, it is characterized in that adopting the three-step approach heat of " ESR ingot remelting "+" processing of annealing furnace samming "+" the ESR ingot Low Temperature Thermal send " to send technique: (1) ESR ingot melting one half, the crystallizer cooling water flow is 50% of normal discharge; The 60min ESR ingot demoulding after remelting finishes, advance and retreat stove in the 15min after the demoulding; (2) steel ingot charging temperature 〉=300 ℃; 680 ℃ of the holding temperatures of annealing furnace, time 4h; 670 ℃ of steel ingot tapping temperatures; (3) conventional thermos van heat is sent ESR ingot, treats entrucking time≤30min, and time≤30min unloads; The hot-work workshop heating furnace treat 650 ℃ of material temperature degree.Implement the present invention, have the low characteristics of simple, with short production cycle, the metallurgical cost of technique, compare with " cold send cogging " technique, the annealing furnace soaking time reduces 68 hours, and surface quality is stable, and the steel ingot condemnation factor reduces more than 1%, billet yield raising 3%.The 0Cr17Ni4Cu4Nb finished product of producing, quality satisfies GB/T8732-1988 standard, remarkable in economical benefits.
Be in the innovation and creation of CN1664126 at publication number, disclose a kind of composite deoxidant and at the application art of smelting the 0Cr17Ni4Cu4Nb cleaning molten steel.This invention aims to provide a kind of steel inclusion content is few, quality grade is high composite deoxidant and at the application art of smelting the 0Cr17Ni4Cu4Nb cleaning molten steel.Comprise by weight percentage following component: carbon 0.02%-0.07%, manganese 10%-30%, silicon 5%-15%, aluminium 0.4%-1.2%, calcium 0.3%-1%, iron 55%-75%.After getting the raw materials ready according to above-mentioned prescription, be placed on heat fused in the intermediate frequency furnace, pour into steel ingot, it is for subsequent use to be broken into fritter after the cooling.Application art at smelting 0Cr17Ni4Cu4Nb cleaning molten steel: disposable adding composite deoxidant before the tapping of 0Cr17Ni4Cu4Nb molten steel reduction period, the last blowing argon gas of VODC stove after adding, removal of inclusions is further purified molten steel.
Be in the innovation and creation of CN101315270 at publication number, disclose a kind of method and system for measuring the distortion of turbine Leaf.This invention relates to for the method and system of measuring the distortion of turbine Leaf, particularly, a kind of blade for determining gas turbine, the method of radial deformation comprise: 1) utilize one or more round leaf-level, periphery and the proximity sensor that arranges is carried out the initial measurement of blade; 2) after initial measurement, utilize one or more proximity sensor to carry out second of blade and measure; 3) by relatively initial measurement and the second judgement of measuring the radial deformation of making blade.Initial measurement and second is measured and can be carried out when turbine moves.
Be in the innovation and creation of CN101446207 at publication number, disclose a kind of method and system for measuring blade deformation in turbines.This invention relates to for the method and system of measuring blade deformation in turbines.This invention proposes a kind of turbine vane of end of tape cover, and it comprises the target pad on the radially-outer surface that is arranged on distal hood, and target pad comprises from the surface of the rising of the radially outward projection of outside of distal hood.The shape of target pad is roughly cylindrical, so that the footpath of target pad shape to the outside is general toroidal.The dimensional configuration of the footpath of target pad surface area to the outside becomes the size roughly the same with the survey area that is used for conventional proximity sensor.
The traditional manufacturing process of 0Cr17Ni4Cu4Nb material forging blade is forging+thermal treatment, this flow process is owing to not examining the impact on deformable blade of this material forging structural stress of elimination and thermal stress, can make the very large distortion of leaf development, thereby cause this blade to scrap.
Summary of the invention
How to eliminate structural stress and thermal stress for overcoming the not consideration that exists in the prior art, make the leaf development distortion become the deficiency of waste product, the present invention proposes the method that a kind of 0Cr17Ni4Cu4Nb of control material forging blade is out of shape.
Detailed process of the present invention is:
The first step: solution treatment; Workpiece is placed air furnace, adopt ordinary method to carry out solution treatment; The detailed process of described solution treatment is: air furnace is heated to 1040 ℃; Workpiece is put into air furnace, and be warming up to 1040 ℃, insulation; Take out workpiece, air cooling; Obtain the workpiece of solution treatment.Described soaking time is determined according to the thickness of workpiece, by 30min+(2~3) min/mm thickness determines soaking time.
Second step: intermediate treatment; Workpiece is placed air furnace, adopt ordinary method to carry out intermediate treatment; The detailed process of described intermediate treatment is: air furnace is heated to 815 ℃ first, workpiece is put into air furnace, and be warming up to 815 ℃, insulation; Take out workpiece, below the air cooling to 20 ℃; Obtain the workpiece that intermediate treatment is processed.Described soaking time is determined according to the thickness of workpiece, by 70min+(1~3) min/mm thickness determines soaking time.
The 3rd step: thermal recalibration; Workpiece is placed air furnace, adopt ordinary method to heat; The detailed process of described thermal recalibration is: first air furnace is heated to (650~800) ℃, workpiece is put into air furnace, and be warming up to (650~800) ℃, insulation, described soaking time is determined according to the thickness of workpiece, is determined soaking time by 1min/mm thickness.Take out workpiece, be placed in the bed die of forging press, mold moves downward with blade with slide block and contacts, to proofread and correct blade; Blade after proofreading and correct is cooled off in air, obtain the workpiece of thermal recalibration.
The 4th step: ageing treatment; Workpiece is placed air furnace, adopt ordinary method to carry out ageing treatment; The detailed process of described ageing treatment is: air furnace is heated to 575 ℃ first, workpiece is put into air furnace, and be warming up to 575 ℃, insulation; Described soaking time is determined according to the thickness of workpiece, is pressed 70min+(1~3) min/mm THICKNESS CALCULATION soaking time.Take out workpiece, below the air cooling to 20 ℃; Obtain the workpiece of ageing treatment.
Owing to taked technique scheme, the present invention to obtain following effect:
⑴ thermal recalibration procedure arrangement is after solution treatment and intermediate treatment, the distortion that distortion, solution treatment and the intermediate treatment of blade in forging process of cooling can be produced makes the leaf development viscous deformation by thermal recalibration, the deformable blade correction is come, and because aging temp subsequently is lower, only have 575 ± 10 ℃, not only eliminated unrelieved stress, and can not produce large distortion, can guarantee that the profile of blade is qualified.Blade is before correction, and blade dimensions is defective, and behind employing the present invention, blade satisfies drawing requirement fully.
⑵ the finish-forging die that Correction Die directly adopts blade forging to use need not increase extra frock.
Blade forging is implemented this patent effect front and back contrast table
The present invention can effectively control the distortion of blade, makes the shape of blade, size satisfy drawing requirement, improves the quality of products, and reduces waste product.
Embodiment
Embodiment one
Present embodiment is the control method for the distortion of 0Cr17Ni4Cu4Nb PH Stainless Steel forging blade.The about 500mm of described blade length, the wide maximum 80mm of string, maximum ga(u)ge 20mm.The detailed process of present embodiment is:
The first step: solution treatment; Workpiece is placed air furnace, adopt ordinary method to carry out solution treatment; The detailed process of described solution treatment is: air furnace is heated to 1040 ℃ first, workpiece is put into air furnace, and be warming up to 1040 ℃, insulation; Described soaking time is determined according to the thickness of workpiece, is pressed 30min+(2~3) min/mm THICKNESS CALCULATION soaking time; In the present embodiment, soaking time is 70min.After insulation finishes, take out workpiece, below the air cooling to 20 ℃; Obtain the workpiece of solution treatment.When blade forging figure designed, the single face surplus of blade back, leaf basin was 5mm, and the solid solution rear blade produces very large distortion, and a lot of cross sections have not had surplus, can't process the finished product blade part.
Second step: intermediate treatment; Workpiece is placed air furnace, adopt ordinary method to carry out intermediate treatment; The detailed process of described intermediate treatment is: air furnace is heated to 815 ℃ first, workpiece is put into air furnace, and be warming up to 815 ℃, insulation; Described soaking time is determined according to the thickness of workpiece, is pressed 70min+(1~3) min/mm THICKNESS CALCULATION soaking time; In the present embodiment, soaking time is 110min.After insulation finishes, take out workpiece, below the air cooling to 20 ℃; Obtain the workpiece that intermediate treatment is processed.
The 3rd step: thermal recalibration; Workpiece is placed air furnace, adopt ordinary method to heat; The detailed process of described thermal recalibration is: air furnace is heated to 650 ℃ first, workpiece put into air furnace, and be warming up to 650 ℃, and insulation, described soaking time is determined according to the thickness of workpiece, is pressed 1min/mm THICKNESS CALCULATION soaking time; In the present embodiment, soaking time 20min.After insulation finishes, take out workpiece, be placed in the bed die of forging press, mold moves downward with blade with slide block and contacts, and makes blade obtain correction, lifts with the rear blade mold, the taking-up blade is placed in the air and cools off from mould, obtain the workpiece of thermal recalibration, the distortion of blade forging proofreaies and correct, and each cross section ensures the process redundancy of 4mm at least.
The 4th step: ageing treatment; Workpiece is placed air furnace, adopt ordinary method to carry out ageing treatment; The detailed process of described ageing treatment is: air furnace is heated to 575 ℃ first, workpiece is put into air furnace, and be warming up to 575 ℃, insulation; Described soaking time is determined according to the thickness of workpiece, is pressed 70min+(1~3) min/mm THICKNESS CALCULATION soaking time; In the present embodiment, soaking time is 110min.After insulation finishes, take out workpiece, below the air cooling to 20 ℃; Obtain the workpiece of ageing treatment.Consistent behind the workpiece blade shape of ageing treatment and the thermal recalibration, not distortion.
Embodiment two
Present embodiment is the control method for the distortion of 0Cr17Ni4Cu4Nb PH Stainless Steel forging blade.The about 700mm of described blade length, the wide maximum 100mm of string, maximum ga(u)ge 25mm.
The first step: solution treatment; Workpiece is placed air furnace, adopt ordinary method to carry out solution treatment; The detailed process of described solution treatment is: air furnace is heated to 1040 ℃ first, workpiece is put into air furnace, and be warming up to 1040 ℃, insulation; Described soaking time is determined according to the thickness of workpiece, is pressed 30min+(2~3) min/mm THICKNESS CALCULATION soaking time; In the present embodiment, soaking time is 80min.After insulation finishes, take out workpiece, below the air cooling to 20 ℃; Obtain the workpiece of solution treatment.When blade forging figure designed, the single face surplus of blade back, leaf basin was 5mm, and the solid solution rear blade produces very large distortion, and a lot of cross sections have not had surplus, can't process the finished product blade part.
Second step: intermediate treatment; Workpiece is placed air furnace, adopt ordinary method to carry out intermediate treatment; The detailed process of described intermediate treatment is: air furnace is heated to 815 ℃ first, workpiece is put into air furnace, and be warming up to 815 ℃, insulation; Described soaking time is determined according to the thickness of workpiece, is pressed 70min+(1~3) min/mm THICKNESS CALCULATION soaking time; In the present embodiment, soaking time is 120min.After insulation finishes, take out workpiece, below the air cooling to 20 ℃; Obtain the workpiece of intermediate treatment.
The 3rd step: thermal recalibration; Workpiece is placed air furnace, adopt ordinary method to heat; The detailed process of described thermal recalibration is: air furnace is heated to 700 ℃ first, workpiece put into air furnace, and be warming up to 650 ℃, and insulation, described soaking time is determined according to the thickness of workpiece, is pressed 1min/mm THICKNESS CALCULATION soaking time; In the present embodiment, soaking time 25min.After insulation finishes, take out workpiece, be placed in the bed die of forging press, mold moves downward with blade with slide block and contacts, and makes blade obtain correction, lifts with the rear blade mold, the taking-up blade is placed in the air and cools off from mould, obtain the workpiece of thermal recalibration, the distortion of blade forging proofreaies and correct, and each cross section ensures the process redundancy of 4mm at least.
The 4th step: ageing treatment; Workpiece is placed air furnace, adopt ordinary method to carry out ageing treatment; The detailed process of described ageing treatment is: air furnace is heated to 575 ℃ first, workpiece is put into air furnace, and be warming up to 575 ℃, insulation; Described soaking time is determined according to the thickness of workpiece, is pressed 70min+(1~3) min/mm THICKNESS CALCULATION soaking time, soaking time is 120min.After insulation finishes, take out workpiece, below the air cooling to 20 ℃; Obtain the workpiece of ageing treatment.Consistent behind the workpiece blade shape of ageing treatment and the thermal recalibration, not distortion.
Embodiment three
Present embodiment is the control method for the distortion of 0Cr17Ni4Cu4Nb PH Stainless Steel forging blade.The about 900mm of described blade length, the wide maximum 120mm of string, maximum ga(u)ge 27mm.
The first step: solution treatment; Workpiece is placed air furnace, adopt ordinary method to carry out solution treatment; The detailed process of described solution treatment is: air furnace is heated to 1040 ℃ first, workpiece is put into air furnace, and be warming up to 1040 ℃, insulation; Described soaking time is determined according to the thickness of workpiece, is pressed 30min+(2~3) min/mm THICKNESS CALCULATION soaking time; In the present embodiment, soaking time is 84min.After insulation finishes, take out workpiece, below the air cooling to 20 ℃; Obtain the workpiece of solution treatment.When blade forging figure designed, the single face surplus of blade back, leaf basin was 6mm, and the solid solution rear blade produces very large distortion, and a lot of cross sections have not had surplus, can't process the finished product blade part.
Second step: intermediate treatment; Workpiece is placed air furnace, adopt ordinary method to carry out intermediate treatment; The detailed process of described intermediate treatment is: air furnace is heated to 815 ℃ first, workpiece is put into air furnace, and be warming up to 815 ℃, insulation; Described soaking time is determined according to the thickness of workpiece, is pressed 70min+(1~3) min/mm THICKNESS CALCULATION soaking time; In the present embodiment, soaking time is 124min.After insulation finishes, take out workpiece, below the air cooling to 20 ℃; Obtain the workpiece of intermediate treatment.
The 3rd step: thermal recalibration; Workpiece is placed air furnace, adopt ordinary method to heat; The detailed process of described thermal recalibration is: air furnace is heated to 800 ℃ first, workpiece put into air furnace, and be warming up to 650 ℃, and insulation, described soaking time is determined according to the thickness of workpiece, is pressed 1min/mm THICKNESS CALCULATION soaking time; In the present embodiment, soaking time 27min.After insulation finishes, take out workpiece, be placed in the bed die of forging press, mold moves downward with blade with slide block and contacts, and makes blade obtain correction, lifts with the rear blade mold, the taking-up blade is placed in the air and cools off from mould, obtain the workpiece of thermal recalibration, the distortion of blade forging proofreaies and correct, and each cross section ensures the process redundancy of 5mm at least.
The 4th step: ageing treatment; Workpiece is placed air furnace, adopt ordinary method to carry out ageing treatment; The detailed process of described ageing treatment is: air furnace is heated to 575 ℃ first, workpiece is put into air furnace, and be warming up to 575 ℃, insulation; Described soaking time is determined according to the thickness of workpiece, is pressed 70min+(1~3) min/mm THICKNESS CALCULATION soaking time; In the present embodiment, soaking time is 124min.After insulation finishes, take out workpiece, below the air cooling to 20 ℃; Obtain the workpiece of ageing treatment.Consistent behind the workpiece blade shape of ageing treatment and the thermal recalibration, not distortion.

Claims (1)

1. control the method that 0Cr17Ni4Cu4Nb material forging blade is out of shape for one kind, it is characterized in that detailed process is:
The first step: solution treatment; Workpiece is placed air furnace, adopt ordinary method to carry out solution treatment; The detailed process of described solution treatment is: air furnace is heated to 1040 ℃; Workpiece is put into air furnace, and be warming up to 1040 ℃, insulation; Take out workpiece, air cooling; Obtain the workpiece of solution treatment; Described soaking time is determined according to the thickness of workpiece, is determined soaking time by 30 minutes+(2~3) minute/millimeter thickness;
Second step: intermediate treatment; Workpiece is placed air furnace, adopt ordinary method to carry out intermediate treatment; The detailed process of described intermediate treatment is: air furnace is heated to 815 ℃ first, workpiece is put into air furnace, and be warming up to 815 ℃, insulation; Take out workpiece, below the air cooling to 20 ℃; Obtain the workpiece that intermediate treatment is processed; Described soaking time is determined according to the thickness of workpiece, is determined soaking time by 70 minutes+(1~3) minute/millimeter thickness;
The 3rd step: thermal recalibration; Workpiece is placed air furnace, adopt ordinary method to heat; The detailed process of described thermal recalibration is: first air furnace is heated to (650~800) ℃, workpiece is put into air furnace, and be warming up to (650~800) ℃, insulation, described soaking time is determined according to the thickness of workpiece, is determined soaking time by 1 minute/millimeter thickness; Take out workpiece, be placed in the bed die of forging press, mold moves downward with blade with slide block and contacts, to proofread and correct blade; Blade after proofreading and correct is cooled off in air, obtain the workpiece of thermal recalibration;
The 4th step: ageing treatment; Workpiece is placed air furnace, adopt ordinary method to carry out ageing treatment; The detailed process of described ageing treatment is: air furnace is heated to 575 ℃ first, workpiece is put into air furnace, and be warming up to 575 ℃, insulation; Described soaking time was determined according to the thickness of workpiece, by 70 minutes+(1~3) minute/millimeter THICKNESS CALCULATION soaking time; Take out workpiece, below the air cooling to 20 ℃; Obtain the workpiece of ageing treatment.
CN2012104884591A 2012-11-26 2012-11-26 Method for controlling deformation of 0Cr17Ni4Cu4Nb material cast blade Pending CN102994715A (en)

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CN111471940A (en) * 2020-04-29 2020-07-31 钢铁研究总院 High-strength stainless steel rotor and preparation method thereof
CN112430721A (en) * 2020-11-03 2021-03-02 成都先进金属材料产业技术研究院有限公司 Solution heat treatment method for preventing blade steel 0Cr17Ni4Cu4Nb from cracking
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CN103757644B (en) * 2014-01-23 2016-03-30 常州盛德无缝钢管有限公司 A kind of raising nickel-based alloy pipe composite heat treating method
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CN104087733A (en) * 2014-06-30 2014-10-08 贵州安大航空锻造有限责任公司 Method for forming 1Cr10Co6MoVNb steel blade
CN104087733B (en) * 2014-06-30 2016-08-24 贵州安大航空锻造有限责任公司 The manufacturing process of 1Cr10Co6MoVNb steel blade
CN104694709A (en) * 2015-03-09 2015-06-10 中船重工西安东仪科工集团有限公司 Heat treatment technique for improving hardness of 05Cr17Ni4Cu4Nb steel part
CN105441654A (en) * 2015-11-20 2016-03-30 沈阳黎明航空发动机(集团)有限责任公司 Precise cold-rolling manufacturing method for GH2787 alloy blade
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CN107739803A (en) * 2017-10-13 2018-02-27 中国航发成都发动机有限公司 Control the frock of the static casing heat treatment deformation of high-pressure turbine
CN108015134A (en) * 2017-11-29 2018-05-11 中国航发航空科技股份有限公司 A kind of school shape frock with being heat-treated matched engine load strut member
CN109487061A (en) * 2019-01-10 2019-03-19 成都先进金属材料产业技术研究院有限公司 The heat treatment method of martensitic precipitation 06Cr15Ni5Cu2Ti
CN110484826A (en) * 2019-09-24 2019-11-22 成都先进金属材料产业技术研究院有限公司 05Cr17Ni4Cu4Nb martensitic stain less steel and its heat-treatment technology method
CN111471940A (en) * 2020-04-29 2020-07-31 钢铁研究总院 High-strength stainless steel rotor and preparation method thereof
CN112430721A (en) * 2020-11-03 2021-03-02 成都先进金属材料产业技术研究院有限公司 Solution heat treatment method for preventing blade steel 0Cr17Ni4Cu4Nb from cracking
CN113789430A (en) * 2021-09-10 2021-12-14 贵州群建精密机械有限公司 Heat treatment method for improving mechanical property of 05Cr17Ni4Cu4Nb steel
CN113789430B (en) * 2021-09-10 2023-03-14 贵州群建精密机械有限公司 Heat treatment method for improving mechanical properties of 05Cr17Ni4Cu4Nb steel

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Application publication date: 20130327