CN102991374B - A kind of passive rectification protection system of electric vehicle motor controller - Google Patents

A kind of passive rectification protection system of electric vehicle motor controller Download PDF

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Publication number
CN102991374B
CN102991374B CN201210543953.3A CN201210543953A CN102991374B CN 102991374 B CN102991374 B CN 102991374B CN 201210543953 A CN201210543953 A CN 201210543953A CN 102991374 B CN102991374 B CN 102991374B
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igbt
dsp control
igbt power
power models
electric vehicle
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CN102991374A (en
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吴瑞
林伟义
杭孟荀
袁文爽
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Chery New Energy Automobile Co Ltd
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Chery New Energy Automobile Technology Co Ltd
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    • YGENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
    • Y02TECHNOLOGIES OR APPLICATIONS FOR MITIGATION OR ADAPTATION AGAINST CLIMATE CHANGE
    • Y02TCLIMATE CHANGE MITIGATION TECHNOLOGIES RELATED TO TRANSPORTATION
    • Y02T10/00Road transport of goods or passengers
    • Y02T10/60Other road transportation technologies with climate change mitigation effect
    • Y02T10/72Electric energy management in electromobility

Abstract

A kind of passive rectification protection system of electric vehicle motor controller; including electric machine controller; electric machine controller includes being internally provided with the IGBT power models of high speed diode, IGBT protection circuit module, IGBT drive module, DSP control module; current sensor and electronic switching device have been arranged in series in any two-phase in threephase cable between IGBT power models and motor; current signal is passed to DSP control module by described current sensor; meanwhile, DSP control module exports the level signal for controlling electronic switching device break-make.The present invention solves existing electric vehicle motor controller electric machine controller easily impaired problem under the passive rectification state of vehicle, so as to improve the use reliability of electric machine controller.It can be widely applied to electric vehicle motor controller field.

Description

A kind of passive rectification protection system of electric vehicle motor controller
Technical field
The present invention relates to a kind of passive rectification protection system, more particularly to a kind of passive rectification of electric vehicle motor controller Protection system.
Background technology
With the fast development of electric automobile, properties of product and reliability requirement to its kernel component are also increasingly weighed Will.Electric machine controller is as the control unit of power assembly of electric automobile, and its properties of product will directly affect the performance of vehicle Index.On electric automobile, electric machine controller serves not only as motor-driven inverter, also serves as the rectification of Brake energy recovery Device, existing controller protection and IGBT guard methods have ensured the peace of electric machine controller enough when as driver purposes Full reliability service, but the existing final measure of protection scheme is all only off IGBT power models during as rectifier purposes Output, but IGBT power models are due to the presence of built-in high speed diode, and electric machine controller still can carry out passive rectification, if The electric current of passive rectification will damage IGBT module when exceeding the current limit of high speed diode, cause electric machine controller function to lose Effect.
The content of the invention
It is an object of the invention to provide a kind of passive rectification protection system of electric vehicle motor controller, solve existing electronic Automotive motor controller electric machine controller easily impaired problem under the passive rectification state of vehicle, so as to improve electric machine controller Use reliability.
The technical solution adopted for the present invention to solve the technical problems is:A kind of passive rectification of electric vehicle motor controller Protection system, including electric machine controller, electric machine controller include IGBT power models, the IGBT for being internally provided with high speed diode Protection circuit module, IGBT drive module, DSP control module, described IGBT power models are respectively at motor three-phase electricity Road is connected with high voltage bus both positive and negative polarity, and the signal of IGBT power models is conveyed to DSP by IGBT protection circuit module and controls mould Block, meanwhile, DSP control module output pwm signal is transmitted to IGBT power models, IGBT protection electricity after being handled through IGBT drive module Road module can send instructions to IGBT driving moulds simultaneously to be used to control the drive signal of IGBT protection circuit module to export;In IGBT Current sensor and electronic switch dress have been arranged in series in any two-phase in threephase cable between power model and motor Put, current signal is passed to DSP control module by described current sensor, meanwhile, DSP control module is exported for controlling electricity The level signal of sub switch device break-make.
Described DSP control module is provided with a current threshold for being less than high speed diode conveyance capacity, when detecting Phase current values when being more than or equal to this threshold value, DSP control module electron switching device sends open command, electronic switch dress Put the connection for disconnecting IGBT power models and motor.
When vehicle performs Brake energy recovery operating mode, IGBT power models are led to motor brake power generating energy Dynamic rectification, if now IGBT protection circuit module detects IGBT power model operation irregularities, will give IGBT drive circuit Module instruction forbids its drive signal to export, while fault message is fed back to DSP control module by IGBT protection circuit module, DSP control module, which is received, stops pwm signal output after fault message, IGBT power models enter passive rectification working condition; DSP control module can set a current threshold for being less than high speed diode conveyance capacity, the electricity detected when current sensor When flow valuve is more than or equal to this threshold value, DSP control module electron switching device sends open command, and electronic switching device breaks The connection of IGBT power models and motor is opened, IGBT power models is entered the shape that do not work from passive rectification working condition State.
Described IGBT power models operation irregularity include IGBT power models excess temperature, IGBT power models bus overvoltage or Under-voltage, IGBT power models upper and lower bridge arm is straight-through, IGBT power models excessively stream, IGBT power module driving circuit failures.
It is preferred that, described electronic switching device is high-voltage relay;Electronic switching device is that bipolar-type power crystal is opened Guan Guan.
Beneficial effects of the present invention:Current signal is timely passed to DSP controls by increasing by two current sensors Module, DSP control module controls the break-make of two electronic switching devices to realize the overcurrent protection to electric machine controller, improves electricity The service life of machine controller, and it is simple in construction, cost is low.
With reference to the accompanying drawings and examples, the present invention is described in further detail.
Brief description of the drawings
Fig. 1 is circuit theory diagrams of the invention.
Embodiment
A kind of passive rectification protection system of electric vehicle motor controller, as described in Figure 1, including electric machine controller, motor Controller include being internally provided with the IGBT power models of high speed diode, IGBT protection circuit module, IGBT drive module, DSP control module, described IGBT power models are connected respectively at motor three-phase circuit with high voltage bus both positive and negative polarity, IGBT The signal of power model is conveyed to DSP control module by IGBT protection circuit module, meanwhile, DSP control module output PWM letters IGBT power models are transmitted to after number being handled through IGBT drive module, IGBT protection circuit module can send instructions to IGBT drives simultaneously Dynamic model is used to control the drive signal of IGBT protection circuit module to export;Three-phase electricity between IGBT power models and motor Current sensor and electronic switching device it have been arranged in series in any two-phase in cable, described current sensor is by current signal DSP control module is passed to, meanwhile, DSP control module exports the level signal for controlling electronic switching device break-make.
Described DSP control module is provided with a current threshold for being less than high speed diode conveyance capacity, when detecting Phase current values when being more than or equal to this threshold value, DSP control module electron switching device sends open command, electronic switch dress Put the connection for disconnecting IGBT power models and motor.Described electronic switching device is high-voltage relay;Electronic switch is filled It is set to bipolar-type power crystal switch pipe.
When vehicle performs Brake energy recovery operating mode, IGBT power models are led to motor brake power generating energy Dynamic rectification, if now IGBT protection circuit module detects IGBT power model operation irregularities, will give IGBT drive circuit Module instruction forbids its drive signal to export, while fault message is fed back to DSP control module by IGBT protection circuit module, DSP control module, which is received, stops pwm signal output after fault message, IGBT power models enter passive rectification working condition; DSP control module can set a current threshold for being less than high speed diode conveyance capacity, the electricity detected when current sensor When flow valuve is more than or equal to this threshold value, DSP control module electron switching device sends open command, and electronic switching device breaks The connection of IGBT power models and motor is opened, IGBT power models is entered the shape that do not work from passive rectification working condition State.So as to protect electric machine controller not improve its reliability used due to the excessive caused damage of passive rectified current.
Described IGBT power models operation irregularity include IGBT power models excess temperature, IGBT power models bus overvoltage or Under-voltage, IGBT power models upper and lower bridge arm is straight-through, IGBT power models excessively stream, IGBT power module driving circuit failures.

Claims (5)

1. a kind of passive rectification protection system of electric vehicle motor controller, including electric machine controller, electric machine controller includes interior Portion is provided with the IGBT power models of high speed diode, IGBT protection circuits module, IGBT drive modules, DSP control moulds Block, described IGBT power models are connected respectively at motor three-phase circuit with high voltage bus both positive and negative polarity, IGBT power moulds The signal of block is conveyed to DSP control modules by IGBT protection circuit modules, meanwhile, DSP control modules output PWM signals IGBT power models are transmitted to after being handled through IGBT drive module, IGBT protection circuits module can send instructions to IGBT simultaneously Driving mould is used to control the drive signal of IGBT protection circuit modules to export;It is characterized in that:In IGBT power models with driving Current sensor and electronic switching device, described electric current have been arranged in series in any two-phase in threephase cable between dynamic motor Current signal is passed to DSP control modules by sensor, meanwhile, DSP control modules are exported for controlling electronic switching device The level signal of break-make;
When vehicle performs Brake energy recovery operating mode, IGBT power models are carried out actively to motor brake power generating energy Rectification, if now IGBT protection circuits module detects IGBT power model operation irregularities, will give IGBT drive circuits Module instruction forbids its drive signal to export, while fault message is fed back to DSP control modules by IGBT protection circuits module, DSP control modules receive stopping PWM signal outputs after fault message, and IGBT power models enter passive rectification work shape State;DSP control modules can set a current threshold for being less than high speed diode conveyance capacity, when current sensor is detected Current value be more than or equal to this threshold value when, DSP control module electron switching devices send open command, electronic switch Device disconnects the connection of IGBT power models and motor, IGBT power models is entered not from passive rectification working condition Working condition.
2. the passive rectification protection system of electric vehicle motor controller according to claim 1, it is characterised in that:It is described DSP control modules be provided with one be less than high speed diode conveyance capacity current threshold, when the phase current values detected are big When equal to this threshold value, DSP control module electron switching devices send open command, and electronic switching device disconnects IGBT The connection of power model and motor.
3. the passive rectification protection system of electric vehicle motor controller according to claim 1, it is characterised in that:It is described IGBT power models operation irregularity include IGBT power models excess temperature, IGBT power models bus overvoltage or under-voltage, IGBT Power model upper and lower bridge arm is straight-through, IGBT power models excessively stream, IGBT power module driving circuit failures.
4. the passive rectification protection system of electric vehicle motor controller according to claim 1, it is characterised in that:It is described Electronic switching device be high-voltage relay.
5. the passive rectification protection system of electric vehicle motor controller according to claim 1, it is characterised in that:It is described Electronic switching device be bipolar-type power crystal switch pipe.
CN201210543953.3A 2012-12-15 2012-12-15 A kind of passive rectification protection system of electric vehicle motor controller Active CN102991374B (en)

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CN104442444B (en) * 2013-09-18 2017-10-31 比亚迪股份有限公司 The electric machine control system of electric automobile and the electric automobile with it
CN104199370B (en) * 2014-09-18 2018-01-09 奇瑞新能源汽车技术有限公司 The security monitoring circuit and its control method of a kind of vehicle motor controller
CN104627019B (en) * 2015-01-30 2017-06-06 风度(常州)汽车研发院有限公司 Motor in electric automobile control device
US9896912B2 (en) * 2015-05-13 2018-02-20 Baker Hughes, A Ge Company, Llc Active rectifier for downhole applications
CN105182855B (en) * 2015-09-23 2018-04-06 上海大学 The automobile controller and its control method protected when dsp chip fails

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KR100231214B1 (en) * 1997-07-26 1999-11-15 구자홍 Over current protection device of inverter circuit
CN1719680A (en) * 2004-07-07 2006-01-11 丰田自动车株式会社 Can detect the unusual supply unit of the electric current that flows through drive circuit
JP2007195343A (en) * 2006-01-19 2007-08-02 Nissan Motor Co Ltd Inverter device
US20100270958A1 (en) * 2009-04-24 2010-10-28 Denso Corporation Electric power conversion apparatus for vehicle
CN101916984A (en) * 2010-07-15 2010-12-15 芜湖莫森泰克汽车科技有限公司 IGBT intelligent driving module for new energy automobile and control method thereof
JP2010284078A (en) * 2004-11-29 2010-12-16 Mitsubishi Electric Corp Inverter device
CN102474198A (en) * 2009-11-02 2012-05-23 株式会社东芝 Inverter device

Patent Citations (7)

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Publication number Priority date Publication date Assignee Title
KR100231214B1 (en) * 1997-07-26 1999-11-15 구자홍 Over current protection device of inverter circuit
CN1719680A (en) * 2004-07-07 2006-01-11 丰田自动车株式会社 Can detect the unusual supply unit of the electric current that flows through drive circuit
JP2010284078A (en) * 2004-11-29 2010-12-16 Mitsubishi Electric Corp Inverter device
JP2007195343A (en) * 2006-01-19 2007-08-02 Nissan Motor Co Ltd Inverter device
US20100270958A1 (en) * 2009-04-24 2010-10-28 Denso Corporation Electric power conversion apparatus for vehicle
CN102474198A (en) * 2009-11-02 2012-05-23 株式会社东芝 Inverter device
CN101916984A (en) * 2010-07-15 2010-12-15 芜湖莫森泰克汽车科技有限公司 IGBT intelligent driving module for new energy automobile and control method thereof

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