CN102990694A - Pleated paper off-line slitter machine for undulant filter - Google Patents
Pleated paper off-line slitter machine for undulant filter Download PDFInfo
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- CN102990694A CN102990694A CN2012105138165A CN201210513816A CN102990694A CN 102990694 A CN102990694 A CN 102990694A CN 2012105138165 A CN2012105138165 A CN 2012105138165A CN 201210513816 A CN201210513816 A CN 201210513816A CN 102990694 A CN102990694 A CN 102990694A
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Abstract
The invention discloses a pleated paper off-line slitter machine for an undulant filter. The pleated paper off-line slitter machine is characterized by comprising a rack, a cutter mechanism arranged on the rack, a locating component and a controller, wherein the rack comprises a base and a work platform which forms an inclined plane (which is 30-60 degrees) with the horizontal plane, the cutter mechanism is arranged in the middle of the work platform and mainly comprises a cutter portal frame, a portal frame driver, a sliding track and a cutter, the portal frame driver is fixed with the top of the cutter portal frame so that the cutter has the degree of freedom to move downwards along the sliding track to the surface of the work platform, the locating component is in slip connection with the work platform on one side of the cutter mechanism through a slip structure and comprises a locating plate, an air cylinder and a photoelectric sensor, and the distance from the locating plate to the cutter is matched with the length of needed pleated paper of a filter element. The pleated paper off-line slitter machine accurately slits the folded undulant pleated paper through the corporation of the work platform, the cutter mechanism and the locating component, and the cut is smooth.
Description
Technical field
The present invention relates to a kind of process equipment of wave-like filter, be specifically related to a kind of waveform filter with pleat paper off-line cutting machine, be used for pleat paper and cut off.
Background technology
Air cleaner is the core component that purifies air, in air purification field, use in a large number, such as automotive air-conditioning system, Domestic air filter, realize compartment, room air refrigeration, heating, ventilation or air cleaning, comfortable driving environment and living environment is provided.The filter core of filter is made of glass filter paper or chemical fibre folded filter paper waviness usually.In industrialized mass production, become filter core usually to adopt paper folder to finish glass filter paper or chemical fibre folded filter paper, and cut into the length that filter needs.Processing generally has following 2 kinds of modes to filter paper:
1. material for core is cut into the filter core size that needs processing with online cutting machine first, then by paper folder material for core is folded into waveform; When using this processing mode, owing to being to utilize online cutting machine first with the material for core segmentation, then utilize paper folder paper folding, it is uneven that paper folder easily causes pleat paper end face in the paper folding process like this, the next process (welt or injection moulding operation) that filter paper is produced produces a very large impact, cause a lot of waste products to produce, increased production cost;
2. material for core at first is folded into waveform by paper folder, with fabric cutter material for core is cut into needed filter core size again; When using this processing mode, because the cutting accuracy of fabric cutter is poor, and fault rate is higher, thereby makes the efficient of filter core processing low, can not satisfy production in enormous quantities.
Summary of the invention
The object of the invention provides a kind of waveform filter with pleat paper off-line cutting machine, uses this equipment, can accurately cut off, and guarantees pleat paper product quality.
For achieving the above object, the technical solution used in the present invention is: a kind of waveform filter pleat paper off-line cutting machine, comprise frame, be arranged at the cutter mechanism on the frame, positioning component and controller, described frame is reached horizontal by the job platform on 30 °~60 ° of inclined-planes by base and forms, described cutter mechanism is positioned at described job platform middle part, mainly by the cutting knife door frame, the door frame driver, sliding rail and cutting knife form, described cutting knife is installed in the described cutting knife door frame, described cutting knife door frame both sides are slidingly connected in the described sliding rail, this sliding rail vertically is fixed on the described job platform, the drive end of described door frame driver and described cutting knife door frame top are fixed, described cutting knife is had along described sliding rail to be moved downward to the free degree on described job platform surface, described positioning component is slidingly connected on the job platform of described cutter mechanism one side through slide construction, comprise location-plate, cylinder and photoelectric sensor, described location-plate is corresponding with the discharging opening of described cutter mechanism, the expansion link of described cylinder is connected with described location-plate, location-plate is had be parallel to the free degree that described job platform moves, the signal output part of described photoelectric sensor is connected with the driving signal end of described cylinder, and described location-plate is to the distance of described cutting knife and the length coupling of required filter core pleat paper; Described controller is installed on the described frame, and the driving signal end of described door frame driver is connected with described controller.
In the technique scheme, described job platform launches for preventing wave pleat paper slip for placing wave pleat paper slip to be cut off, and therefore adopts the job platform that is the inclined-plane, utilizes gravity-pressing pleat paper slip, is convenient to enter in the cutting knife door frame and cuts off.Described cutting knife is installed on the cutting knife door frame, and the cutting knife door frame is driven by cutter driver along sliding rail and slides up and down, and cuts off the pleat paper slip that enters in the cutting knife door frame, and cutter driver is controlled by controller.The length that the pleat paper slip cuts off is controlled by positioning component, and positioning component is slidingly connected on the job platform through slide construction, according to needed pleat paper size, running fix assembly.Described slide construction can adopt existing techniques in realizing, such as cooperation of sliding shoe, skidway hole etc.The course of work of the present invention is: the pleat paper slip is put on the job platform by operating personnel, and an end passes the cutting knife door frame, makes pleat paper one end be butted on (reset condition is that cylinder pushes location-plate, plays the effect of location pleat paper) on the location-plate, realizes pleat paper location; Then operating personnel press the start button on the controller, control door frame drive operation makes the cutting knife door frame drive cutting knife and presses down, and pleat paper is cut off, lift on cutting knife and the location-plate and automatically reset, operating personnel promote the pleat paper slip forward, the pleat paper that has cut off are pushed away job platform, when pleat paper is pushed out, photoelectric sensor detects the signal that drops, transmitted signal is in cylinder, and cylinder promotes location-plate and presses down, and waits for next rupturing operation.Operating personnel promote the pleat paper slip and are butted on the location-plate, press start button, and so circulation realizes cutting the wave pleat paper slip rolled well.
In the technique scheme, also comprise a paper-pressing mechanism, this paper-pressing mechanism is made of left and right clamping cylinder, be installed on respectively the both sides of described cutter mechanism, the telescopic end of described left and right clamping cylinder is respectively equipped with one and is parallel to described job platform layout pressing plate, the bottom surface of described pressing plate and the pleat paper surface engagement that is positioned at described cutting knife below, the drive end of described left and right clamping cylinder is connected with described controller.After in pleat paper enters the cutting knife door frame, controller is controlled left and right clamping cylinder and is pressed down, location pleat paper, and pleat paper position is motionless when guaranteeing that cutting knife cuts off, and has guaranteed to cut off the neat of the precision of size and side cut.
In the technique scheme, the job platform of described positioning component place side is the discharging platform, described cutter mechanism opposite side job platform is the conveying platform, this conveying platform is provided with datum line, described datum line is the length of N required filter core pleat paper length+material tail to the distance between the described cutting knife, and wherein N is positive integer.Because the length of pleat paper slip is not necessarily just in time to be the integral multiple of the filter core pleat paper length of needs, and in a lot of situations, the edge of rectangular pleat paper to be cut is smooth not, so need to excise pleat paper slip stub bar and material tail, therefore the conveying platform at operation horizontal arranges datum line, the redundance with the pleat paper slip excises first, guarantee that like this remainder can cut into N filter core pleat paper+material tail, after N filter core pleat paper cut, remaining material tail is ejected by next segment length's bar pleat paper to be cut, and was easy to operate.
In the technique scheme, described conveying platform is by the first table top that is parallel to described discharging platform and arranges, and consists of perpendicular to the second table top that described the first table top is arranged, described the first table top and described discharging platform are horizontal by 45 ° of angles.Pleat paper is put on the second table top, and the first table top and the second table top are arranged vertically, and can prevent effectively that pleat paper from tilting, the discharging platform makes the automatic landing of pleat paper of having cut horizontal by 45 ° of angles, need not manpower intervention, simplify manufacturing procedure, improved operating efficiency.
In the technique scheme, described slide construction is by the skidway hole that is arranged on the described job platform, the slide block and the locking member that are arranged in this skidway hole consist of, and described skidway hole arranges along described job platform bearing of trend, and described positioning component is installed on the described slide block.By the adjusting of slide block structure, make pleat paper off-line cutting machine can cut out the filter core pleat paper of different size length.
In the technique scheme, also comprise a guidance set in the described positioning component, this guidance set forms by being parallel to described the job platform guide post of arranging and the locating piece that is installed on the described slide construction, described guide post one end is slidingly connected in the described locating piece, and the other end is connected with described location-plate.
In the technique scheme, be provided with a limit assembly between described cutter mechanism and the positioning component, this limit assembly comprises a left side, right symmetrically arranged locating part, a described left side, distance between the right limit spare adapts with the width of filter core pleat paper, a described left side or right limit spare bottom surface are fixedly installed on the described job platform, the described right side or left limit spare bottom surface are provided with the adjusting slotted hole, regulating slotted hole by clamping screw through this is connected with described job platform, correspondence is provided with the locating part both sides of regulating slotted hole and is respectively equipped with a guide pad, and the basal sliding of this locating part is connected in the guide pad of both sides.By spacing to pleat paper both sides of limit assembly, avoid the inclination of pleat paper slip, guarantee the regularity of cutting edge.
In the technique scheme, described door frame driver is made of cylinder or pneumohydraulic pressure-cylinder, and its piston rod front end is connected with described cutting knife door frame through connector, and described cutting knife door frame is U-shaped, and described cutting knife two ends are connected across U-shaped described cutting knife door frame openend.
Because technique scheme is used, the advantage that the present invention compared with prior art has is:
1, pleat paper off-line cutting machine is comprised of the cutter mechanism on frame, the frame, positioning component and controller among the present invention, by the cut-out of controller control cutter mechanism to the pleat paper slip, by positioning component the pleat paper length is controlled, thereby realize the pleat paper slip that has folded is accurately cut, obtain needed filter core pleat paper, the cut-out precision is high, and easy to operate;
2, be provided with a paper-pressing mechanism and limit assembly among the present invention, the pleat paper surface engagement of the bottom surface of paper-pressing mechanism and cutting knife below, the width of the left and right symmetrical locating part of limit assembly and filter core pleat paper adapts, namely match with pleat paper two sides, by the free degree restriction to pleat paper of paper-pressing mechanism and limit assembly, avoid the run-off the straight cutting off when stressed of pleat paper slip, guarantee the regularity of cutting edge to improve yields;
3, positioning component is installed on the job platform by slide construction among the present invention, this slide construction is by the skidway hole that is arranged on the discharging platform, the slide block and the locking member that are arranged in this skidway hole consist of, described skidway hole is arranged along described job platform bearing of trend, the length that can process as required pleat paper moves adjusting to the slide block of slide construction, distance between accurate adjustment positioning component and the cutting knife, guaranteed the accuracy of cutting off, simultaneously, can be according to the filter core pleat paper needs of different specification size, adjust the position of positioning component, make the scope of application of cutting machine more broad;
4, be provided with photoelectric sensor in the positioning component among the present invention, this photoelectric sensor links to each other with cylinder, utilizes the motion of the detection signal control cylinder of photoelectric sensor, realizes automated job, enhances productivity;
5, job platform adopts the inclined plane, utilizes the deadweight of pleat paper slip, prevents opening of pleat paper, is convenient to enter cutter mechanism on the one hand, is conducive on the other hand to guarantee the flatness of cutting edge;
6, on the conveying platform datum line is set, is convenient to the operating personnel with the pleat paper excision of redundance, cut more convenient, quick.
Description of drawings
Fig. 1 is the structural representation in the embodiment of the invention one;
Fig. 2 is the right view of Fig. 1;
Fig. 3 is the stereogram I of Fig. 1;
Fig. 4 is the stereogram II of Fig. 1;
Fig. 5 is the partial enlarged drawing of Fig. 4;
Fig. 6 is the cutter mechanism structural representation in the embodiment of the invention one;
Fig. 7 is the left view of Fig. 6.
Wherein: 1, cutter mechanism; 2, positioning component; 3, slide construction; 4, paper-pressing mechanism; 5, base; 6, controller; 7, locking member; 8, left limit spare; 9, right limit spare; 11, cutting knife door frame; 12, door frame driver; 13, sliding rail; 14, cutting knife; 15, piston rod; 16, connector; 17, conveying platform; 18, datum line; 19, the first table top; 20, the second table top; 21, location-plate; 22, cylinder; 23, photoelectric sensor; 24, discharging platform; 31, skidway hole; 32, slide block; 41, left clamping cylinder; 42, right clamping cylinder; 43, pressing plate.
The specific embodiment
The invention will be further described below in conjunction with drawings and Examples:
Embodiment one: shown in Fig. 1~7, a kind of waveform filter pleat paper off-line cutting machine, comprise frame, be arranged at cutter mechanism 1, positioning component 2, controller 6, paper-pressing mechanism 4, limit assembly on the frame, described frame is reached horizontal by the job platform on 45 ° of inclined-planes by base 5 and forms, and described controller 6 is installed on the described frame.
Shown in Fig. 1~7, described cutter mechanism 1 is positioned at described job platform middle part, mainly by cutting knife door frame 11, door frame driver 12, sliding rail 13 and cutting knife 14 form, described cutting knife door frame 11 is U-shaped, described cutting knife 14 two ends are connected across U-shaped cutting knife door frame 11 openends, described cutting knife door frame 11 both sides are slidingly connected in the described sliding rail 13, this sliding rail 13 vertically is fixed on the described job platform, described door frame driver 12 is made of cylinder, its piston rod 15 front ends are connected with described cutting knife door frame 11 through connector 16, described cutting knife 14 is had along described sliding rail 13 to be moved downward to the free degree on described job platform surface, the driving signal end of described door frame driver 12 is connected with described controller 6, control controller 6 is realized the pleat paper slip that is positioned at cutting knife 14 belows is cut off.
Shown in Fig. 1~5, described paper-pressing mechanism 4 is made of left clamping cylinder 41, right clamping cylinder 42, be installed on respectively the both sides of described cutter mechanism 1, the telescopic end of described left clamping cylinder 41, right clamping cylinder 42 is respectively equipped with one and is parallel to described job platform layout pressing plate 43, the bottom surface of described pressing plate 43 and the pleat paper surface engagement that is positioned at described cutting knife 14 belows, the drive end of described left clamping cylinder 41, right clamping cylinder 42 is connected with described controller 6, the pleat paper slip that enters in the cutter mechanism 1 is positioned, avoid stressed generation displacement.
Shown in Fig. 1~5, described positioning component 2 is slidingly connected on the job platform of described cutter mechanism 1 one sides through slide construction 3, this slide construction 3 is by the skidway hole 31 that is arranged on the described job platform, the slide block 32 and the locking member 7 that are arranged in this skidway hole 31 consist of, described skidway hole 31 arranges along described job platform bearing of trend, and described positioning component 2 is installed on the described slide block 32.Described positioning component 2 comprises location-plate 21, cylinder 22, photoelectric sensor 23 and guidance set, described location-plate 21 is corresponding with the discharging opening of described cutter mechanism 1, the expansion link of described cylinder 22 is connected with described location-plate 21, location-plate 21 is had be parallel to the free degree that described job platform moves, the signal output part of described photoelectric sensor 23 is connected with the driving signal end of described cylinder 22, adjusting slider 32 is positioned at the position of described skidway hole 31, make described location-plate 21 to the distance of described cutting knife 14 and the length coupling of required filter core pleat paper, by locking member 7 slide block 32 is located; Described guidance set forms by being parallel to described the job platform guide post of arranging and the locating piece that is installed on the described slide block 32, described guide post one end is slidingly connected in the described locating piece, the other end is connected with described location-plate 21, guarantees that location-plate 21 is parallel to job platform and moves.
Shown in Fig. 3~5, the job platform of described positioning component 2 place sides is discharging platform 24, described cutter mechanism 1 opposite side job platform is conveying platform 17, this conveying platform 17 is provided with datum line 18, and described datum line 18 to the distance between the described cutting knife 14 and required filter core pleat paper length is complementary.Described conveying platform 17 is by the first table top 19 that is parallel to described discharging platform 24 layouts, and the second table top 20 of arranging perpendicular to described the first table top 19 consists of, the first table top 19, the second table top 20 are smooth in two faces of pleat paper slip, before cutting, by the afterbody of pleat paper slip is corresponding with datum line 18, the part that protrudes from cutting knife 14 is redundance, can excise first, remaining part is the integral multiple+material tail of required filter core pleat paper length, cut and get final product, the material tail is ejected by rear segment length's bar pleat paper to be cut.
Shown in Fig. 3~5, described limit assembly is arranged between cutter mechanism 1 and the positioning component 2, near discharging opening, this limit assembly comprises a left side, right symmetrically arranged locating part, described left limit spare 8, distance between the right limit spare 9 adapts with the width of filter core pleat paper, 9 bottom surfaces of described right limit are fixedly installed on the described job platform, described left limit spare 8 bottom surfaces are provided with the adjusting slotted hole, regulating slotted hole by clamping screw through this is connected with described job platform, left limit spare 8 both sides are respectively equipped with a guide pad, the basal sliding of left limit spare 8 is connected in the guide pad of both sides, be used for regulating left limit spare 8, distance between the right limit spare 9 is to adapt to the needs of different in width pleat paper.
Preparation:
1. determine blank length, adjust the position (namely adjusting the distance of 14 of location-plate 21 and cutting knifes) of slide block in the slide block structure;
2. finish the datum line 18 of integral multiple filter core pleat paper overall length;
3. adjust the left limit spare in the limit assembly, the width of distance and filter core pleat paper between left limit spare 8, the right limit spare 9 is adapted.
Workflow:
1, equipment is ready (cylinder 22 in the positioning component 2 pushes away location-plate 21 in the below), the operating personnel is put in the pleat paper slip on the conveying platform 17, pleat paper slip tail alignment fiducials line 18, this has passed cutter mechanism 1 (being redundance) with pleat paper slip head, press controller 6 start buttons, downcut unnecessary stub bar, cutting knife 14 automatically resets, and cylinder 22 drives location 21 plates and rises;
2, the operating personnel pushes away the pleat paper slip forward, the stub bar landing, photoelectric sensor 23 can't detect the existence of pleat paper, this moment, cylinder 22 pushed again location-plate 21, cut concordant pleat paper end face and shifted onto on the location-plate 21, pressed the button, downcut one section pleat paper, lift on the cylinder 22 that cutting knife door frame 11 drives in cylinder and the positioning component 2, location-plate 21 rises;
3, the operating personnel pushes away the pleat paper slip forward, and the one section pleat paper that cuts is pushed discharging platform 24, photoelectric sensor 23 transmitted signals, and cylinder 22 drives location-plate 21 and falls, and residue pleat paper slip end face is butted on the location-plate 21, presses start button, downcuts an end pleat paper;
4, circulate with this, final stage pleat paper ejects the preceding paragraph pleat paper stock tail with next whole rectangular pleat paper slip stub bar;
5, downcut new pleat paper stock head, circulate with this.
Embodiment two: a kind of waveform filter pleat paper off-line cutting machine, in the present embodiment, and its structure and embodiment one basic simlarity, difference is: described door frame driver is made of pneumohydraulic pressure-cylinder.
Claims (8)
1. a waveform filter is with pleat paper off-line cutting machine, it is characterized in that: comprise frame, be arranged at the cutter mechanism on the frame, positioning component and controller, described frame is reached horizontal by the job platform on 30 °~60 ° of inclined-planes by base and forms, described cutter mechanism is positioned at described job platform middle part, mainly by the cutting knife door frame, the door frame driver, sliding rail and cutting knife form, described cutting knife is installed in the described cutting knife door frame, described cutting knife door frame both sides are slidingly connected in the described sliding rail, this sliding rail vertically is fixed on the described job platform, the drive end of described door frame driver and described cutting knife door frame top are fixed, described cutting knife is had along described sliding rail to be moved downward to the free degree on described job platform surface, described positioning component is slidingly connected on the job platform of described cutter mechanism one side through slide construction, comprise location-plate, cylinder and photoelectric sensor, described location-plate is corresponding with the discharging opening of described cutter mechanism, the expansion link of described cylinder is connected with described location-plate, location-plate is had be parallel to the free degree that described job platform moves, the signal output part of described photoelectric sensor is connected with the driving signal end of described cylinder, and described location-plate is to the distance of described cutting knife and the length coupling of required filter core pleat paper; Described controller is installed on the described frame, and the driving signal end of described door frame driver is connected with described controller.
2. waveform filter according to claim 1 is with pleat paper off-line cutting machine, it is characterized in that: also comprise a paper-pressing mechanism, this paper-pressing mechanism is made of left and right clamping cylinder, be installed on respectively the both sides of described cutter mechanism, the telescopic end of described left and right clamping cylinder is respectively equipped with one and is parallel to described job platform layout pressing plate, the bottom surface of described pressing plate and the pleat paper surface engagement that is positioned at described cutting knife below, the drive end of described left and right clamping cylinder is connected with described controller.
3. waveform filter according to claim 1 and 2 is with pleat paper off-line cutting machine, it is characterized in that: the job platform of described positioning component place side is the discharging platform, described cutter mechanism opposite side job platform is the conveying platform, this conveying platform is provided with datum line, described datum line is the length of N required filter core pleat paper length+material tail to the distance between the described cutting knife, and wherein N is positive integer.
4. waveform filter according to claim 3 is with pleat paper off-line cutting machine, it is characterized in that: described conveying platform is by the first table top that is parallel to described discharging platform layout, and consist of perpendicular to the second table top that described the first table top is arranged, described the first table top and described discharging platform are horizontal by 45 ° of angles.
5. waveform filter according to claim 1 is with pleat paper off-line cutting machine, it is characterized in that: described slide construction is by the skidway hole that is arranged on the described job platform, the slide block and the locking member that are arranged in this skidway hole consist of, described skidway hole arranges along described job platform bearing of trend, and described positioning component is installed on the described slide block.
6. waveform filter according to claim 1 is with pleat paper off-line cutting machine, it is characterized in that: also comprise a guidance set in the described positioning component, this guidance set forms by being parallel to described the job platform guide post of arranging and the locating piece that is installed on the described slide construction, described guide post one end is slidingly connected in the described locating piece, and the other end is connected with described location-plate.
7. waveform filter according to claim 1 is with pleat paper off-line cutting machine, it is characterized in that: be provided with a limit assembly between described cutter mechanism and the positioning component, this limit assembly comprises a left side, right symmetrically arranged locating part, a described left side, distance between the right limit spare adapts with the width of filter core pleat paper, a described left side or right limit spare bottom surface are fixedly installed on the described job platform, the described right side or left limit spare bottom surface are provided with the adjusting slotted hole, regulating slotted hole by clamping screw through this is connected with described job platform, correspondence is provided with the locating part both sides of regulating slotted hole and is respectively equipped with a guide pad, and the basal sliding of this locating part is connected in the guide pad of both sides.
8. waveform filter according to claim 1 is with pleat paper off-line cutting machine, it is characterized in that: described door frame driver is made of cylinder or pneumohydraulic pressure-cylinder, its piston rod front end is connected with described cutting knife door frame through connector, described cutting knife door frame is U-shaped, and described cutting knife two ends are connected across U-shaped described cutting knife door frame openend.
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CN103522339A (en) * | 2013-10-22 | 2014-01-22 | 太仓市鑫鹤印刷包装有限公司 | Clamping device for flat plate type paper cutter |
CN104999494A (en) * | 2015-07-09 | 2015-10-28 | 苏州沃尔非自动化设备有限公司 | Cutting device for laminating machine |
CN106217435A (en) * | 2016-08-11 | 2016-12-14 | 青岛开拓数控设备有限公司 | Corrugated paper production equipment and integration slitter edge cut off waste-absorbing device, method |
CN109878148A (en) * | 2019-03-14 | 2019-06-14 | 东莞市业润自动化设备有限公司 | A kind of multi-functional welt fitting machine |
CN113386187A (en) * | 2021-06-11 | 2021-09-14 | 上海弗列加滤清器有限公司 | Special-shaped filter element manufacturing process and special-shaped filter element manufacturing device |
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CN109878148A (en) * | 2019-03-14 | 2019-06-14 | 东莞市业润自动化设备有限公司 | A kind of multi-functional welt fitting machine |
CN113386187A (en) * | 2021-06-11 | 2021-09-14 | 上海弗列加滤清器有限公司 | Special-shaped filter element manufacturing process and special-shaped filter element manufacturing device |
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Application publication date: 20130327 |