CN102989541A - Secondary dynamic wheat wetting method for extracting vital gluten - Google Patents

Secondary dynamic wheat wetting method for extracting vital gluten Download PDF

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Publication number
CN102989541A
CN102989541A CN2012105511428A CN201210551142A CN102989541A CN 102989541 A CN102989541 A CN 102989541A CN 2012105511428 A CN2012105511428 A CN 2012105511428A CN 201210551142 A CN201210551142 A CN 201210551142A CN 102989541 A CN102989541 A CN 102989541A
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wheat
wetting
wheat wetting
dampener
gluten
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CN2012105511428A
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CN102989541B (en
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陈振忠
张志军
赵成礼
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BINZHOU ZHONGYU FOOD Co Ltd
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BINZHOU ZHONGYU FOOD Co Ltd
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Abstract

The invention belongs to an early-stage processing method of wheat used for preparing vital gluten, and in particular relates to a secondary dynamic wheat wetting method for extracting vital gluten. The method comprises the following steps of: dampening the wheat for extracting the vital gluten by using a pressure dampener I, sending into a wheat wetting bin I for dynamically wetting the wheat, and then sending into a wheat wetting bin II for wetting the wheat after pressure dampening. Compared with the traditional wheat wetting method, the method and device provided by the invention have the advantages that the wheat for extracting the vital gluten is processed, the water regulating efficiency and effect can be greatly improved, the wheat wetting time can be saved by about 4h, the investment cost of the wheat wetting bins is reduced; and wheat meal for the vital gluten, produced by adopting the method, is suitable for extracting the vital gluten, the grinding and screening frequency can be reduced, the excessive grinding is prevented from damaging starch and protein, gluten is easily formed, and the vital gluten separation yield can be increased by about 0.8 percent on year-on-year basis.

Description

Extract Gluten wheat secondary dynamic tempering method
Technical field
The invention belongs to the earlier stage processing method of producing the used wheat of Gluten, be specifically related to a kind of extraction Gluten wheat secondary dynamic tempering method.
Background technology
The moisture adjusting can be different according to ability and the priority of wheat seed cortex, aleurone and endosperm imbibition before the wheat processing, thereby the radial direction in the wheat cross section can produce microdisplacement triplicity power slackened, and are easy to stripping and scrape separation.The present Gluten that extracts is produced road powder delivery method flouring technology in relatively backward, the most of employing routine of moisture adjusting process with wheat flour, the front moisture of wheat processing is regulated and is generally adopted traditional tempering method----after cleaning the water wheat leave standstill and deposit about 24 hours, wheat wetting efficient is low, the wheat wetting effect is relatively poor.Pulverizing process easily forms starch and Protein Damage, is difficult for forming gluten, is unfavorable for the extraction of Gluten.
The moisture of wheat processing prescience is regulated can be different according to ability and the priority of wheat seed cortex, aleurone and endosperm imbibition, thereby the radial direction in the wheat cross section produces microdisplacement slackens triplicity power, being easy to the stripping of cortex and endosperm scrapes and separates, scraping endosperm and it is ground to specific fineness degree to greatest extent, and can guarantee dung heap internal moisture distributional stability after moisture is regulated.Extracting at present Gluten, to produce the moisture adjusting process with wheat flour relatively backward, generally adopts traditional tempering method----after cleaning water wheat static state deposit about 24H, wheat wetting efficient is low, the wheat wetting effect is relatively poor.Pulverizing process easily forms starch and Protein Damage, is difficult for forming gluten.Adopt above technology to make the moisture adjustment process water efficient and effect promotes greatly, the hydrone osmosis is accelerated, reduce the adhesion between cortex and endosperm and the endosperm, make cortex and endosperm easily separated, endosperm easily form granule flour (fineness degree 85-200 μ m scope particle more than 95% and can reduce the generation of fine powder), be convenient to aleurone, endosperm separates with cortex, reduce simultaneously grinding, screen road number, avoid overmastication to form starch and Protein Damage, be convenient to extract Gluten.
Summary of the invention
In order to solve above-mentioned technical problem, the invention provides a kind of extraction Gluten with wheat secondary dynamic tempering method, adopt the method.
Extract Gluten wheat secondary dynamic tempering method, comprise following step:
After will extracting Gluten and water with wheat through the dampener I, send into dynamic tempering in the I of wheat wetting storehouse, send into again wheat wetting in the II of wheat wetting storehouse.
A kind of extraction Gluten wheat secondary dynamic tempering method, its concrete step is as follows:
The extraction Gluten is delivered to dampener I by the elevator I with it with wheat and water, this process is controlled by the feeding control instrument I, the wheat of behind the water is sent into dynamic tempering in the I of wheat wetting storehouse, the time of its wheat wetting is: 3-5h, control the 20-30% that its rate of water added is total amount of water, wheat is delivered to wheat wetting storehouse II by the vibration of the wheat wetting storehouse I bottom device that delivers from godown with it behind the wheat wetting;
Delivering in the dampener II water through the wheat behind the wheat wetting for the first time by the elevator II, this process is by the control of feeding control instrument II, enters wheat after the II of wheat wetting storehouse through continuing wheat wetting, and the time of its wheat wetting is 12-20 h, and controlling its moisture is 70-80%.
Preferably, wheat in the I of wheat wetting storehouse for the first time the time of wheat wetting be 4h, controlling its rate of water added is total amount of water 25%.
Preferably, wheat in the II of wheat wetting storehouse for the first time the time of wheat wetting be 16h, controlling its rate of water added is 75% of total amount of water.
Wheat delivers from godown behind the device through mixing the homogenizer homogeneous through vibration again, and then is separated by air suction separator, delivers to wheat wetting storehouse II by the elevator II again.
Wheat delivers from godown behind the device through mixing the homogenizer homogeneous through vibration again, and then is separated by air suction separator, delivers to wheat wetting storehouse II by the elevator II again.
A kind of Gluten special-purpose equipment in the wheat secondary dynamic tempering method that extracts, this equipment comprises following structure:
There is the dampener I top of elevator I, and it is wheat wetting storehouse I that the connection of dampener I has feeding control instrument I, the below of dampener I, between the dampener I of wheat wetting storehouse I the auger I is arranged;
The vibration that wheat after wetting the is sent device that delivers from godown is arranged at wheat wetting storehouse I bottom, there is the mixing homogenizer deliver from godown device below of vibration, the vibration device that delivers from godown has the auger III with mixing between the homogenizer, mixing the homogenizer below has the air suction separator below that the elevator II that wheat is promoted to the dampener II is arranged;
There is wheat wetting storehouse II dampener II below, and the dampener II is by the control of feeding control instrument II, and there is wheat wetting storehouse II dampener II below, between dampener II and the wheat wetting storehouse II auger II is arranged, and auger delivers from godown in wheat wetting storehouse II bottom.
Preferably, vibrating the device that delivers from godown is the pipe auger with the auger III of mixing between the homogenizer; Elevator I and elevator II are bucket elevator.
Extract the Gluten wheat flour, because its specific use, its requirement to flower characters is also high especially, in process of lapping, as far as possible the cortex beyond the aleurone is removed, the flour of reservation endosperm part as much as possible, simultaneously powder delivery will keep integrality and the uniformity of amylum grain, roll clearance is wanted pine, the mill temperature is low, prevents the thermal denaturation of protein and too much damage, guarantees to separate yield.
Among the present invention, the wheat water content regulative mode by traditional approach be improved to adopt twice tempering, moisten wheat once adopt dynamic circulation tempering method, technique rate of water added be controlled at total rate of water added 25%, tempering time is controlled at about 4h, and be provided with two dynamic tempering storehouse, storehouses divide into set high effect vibration deliver from godown device with mix homogenizer, can realize that the homogeneous of wheat under the alternate cycles state water (25%); The secondary wheat wetting is controlled at 75% of total rate of water added, tempering time is decided (tempering time lengthening under hard wheat, winter in spring, the weather temperature low condition according to quality, season, the humiture of wheat, tempering time can shorten under opposite weak muscle wheat, summer and autumn, the high condition of weather temperature, extracts Gluten and uses middle gluten wheat secondary tempering time generally about 16H).Through wheat after the cleaning made by twice pressure dampener forceful action (producing stronger extruding force between wheat and the wheat, between wheat and three leaf-teeth plates and the liner plate) moisture can see through the speed that the wheat cortex evenly enter endosperm inside accelerate (traditional wheat wetting and moisture regulative mode run through that the white hard wheat germ of middle muscle is newborn need 24H about, adopting present technique to run through endosperm only needs about 20H), behind the water be recycled into by technological requirement deliver from godown, moisture regulates efficient and effect improves greatly.Craft science rationally, have a good application value.
Extract Gluten as follows with the flour quality index:
Wheat quality (middle muscle white hard wheat), wheat flour fineness degree (all-pass 6XX sieve, retain 250 μ m<1%), ash content (≤0.72%), wet gluten (〉=31%), gluten index (>65%), gluten protein content (〉=74%), damage starch (≤14%), dough development time (≤5.0Min), stabilization time (〉=3.5Min), above index all is the key factors that affect Gluten stable processing technique and product yield.
Beneficial effect of the present invention is:
(1) compares with traditional moisten wheat once method, adopt method and apparatus of the present invention to process with wheat extracting Gluten, moisture adjusting efficient and effect are improved greatly, can save about tempering time 4h, also saved the cost of investment in wheat wetting storehouse;
(2) Gluten that adopts this explained hereafter is suitable for extracting Gluten with wheat flour to be required, can reduce grindings, screen road number simultaneously, avoids overmastication to form starch and Protein Damage, easily forms gluten, and Gluten separation yield can improve about 0.8% on year-on-year basis;
(3) method and apparatus of the present invention has good propagation and employment value.
Description of drawings
Fig. 1 is wheat wetting special equipment structural representation of the present invention;
Among the figure: 1-bucket elevator I, 2-the feeding control instrument I, 3-dampener I, 4-mixing auger I, 5-wheat wetting storehouse I, 6-pipe auger, 7-vibrates the device that delivers from godown, 8-air suction separator, 9-bucket elevator II, 10-the feeding control instrument II, 11-dampener II, 12-mixing auger II, 13-wheat wetting storehouse II, the 14-auger that delivers from godown, 15-mixing homogenizer.
The specific embodiment
Come the present invention is further described below in conjunction with the drawings and specific embodiments, so that those skilled in the art more understands the present invention, but do not limit the present invention with this.
Embodiment 1
A kind of extraction Gluten wheat secondary dynamic tempering method, its concrete step is as follows:
Extract Gluten with wheat by bucket elevator I 1 with its deliver to dampener I 3 water, this process is by 2 controls of feeding control instrument I, the wheat of behind the water is sent into dynamic tempering in the I 5 of wheat wetting storehouse by mixing auger I 4, the time of its wheat wetting is: 4h, controlling its rate of water added is 25% of total rate of water added, and wheat is delivered to pipe auger 6 by the vibration of I 5 bottoms, the wheat wetting storehouse device 7 that delivers from godown with it behind the wheat wetting; Separate again successively through mixing homogenizer 15 homogeneous, and then by air suction separator 8, deliver to wheat wetting storehouse II 13 by bucket elevator II 9 again;
Delivering in the dampener II 11 water through the wheat behind the wheat wetting for the first time by bucket elevator II 9, this process is by 10 controls of feeding control instrument II, enter wheat after the wheat wetting storehouse II 13 through continuing wheat wetting, the time of its wheat wetting is 16 h, controlling its rate of water added is 75% of total rate of water added, and the wheat behind the secondary wheat wetting is sent by the auger 14 that delivers from godown.
Embodiment 2
A kind of Gluten special-purpose equipment in the wheat secondary dynamic tempering method that extracts, this equipment comprises following structure:
There is dampener I 3 top of bucket elevator I 1, and dampener I 3 connects that feeding control instrument I 2, the below of dampener I 3 are arranged is wheat wetting storehouse I 5, between wheat wetting storehouse I 5 and the dampener I 3 auger of mixing I 4 is arranged;
The vibration that wheat after wetting the is sent device 7 that delivers from godown is arranged at I 5 bottoms, wheat wetting storehouse, vibration device 7 belows of delivering from godown have and mix homogenizer 15, the vibration device 7 that delivers from godown has pipe auger III 6 with mixing between the homogenizer 15, mixing homogenizer 15 belows has air suction separator 8, and there is the bucket elevator II 9 that wheat is promoted to dampener II 11 air suction separator 8 belows;
There is wheat wetting storehouse II 13 dampener II 11 belows, and dampener II 11 is by 10 controls of feeding control instrument II, and there is wheat wetting storehouse II 13 dampener II 11 belows, and the auger of mixing II 12 is arranged between dampener II 11 and the wheat wetting storehouse II 13, and deliver from godown auger 14 II 13 bottoms, wheat wetting storehouse.
Embodiment 3
A kind of extraction Gluten wheat secondary dynamic tempering method, its concrete step is as follows:
Extract Gluten with wheat by bucket elevator I 1 with its deliver to dampener I 3 water, this process is by 2 controls of feeding control instrument I, the wheat of behind the water is sent into dynamic tempering in the I 5 of wheat wetting storehouse by mixing auger I 4, the time of its wheat wetting is: 3h, controlling its rate of water added is 20% of total rate of water added, and wheat is delivered to pipe auger 6 by the vibration of I 5 bottoms, the wheat wetting storehouse device 7 that delivers from godown with it behind the wheat wetting; Separate again successively through mixing homogenizer 15 homogeneous, and then by air suction separator 8, deliver to wheat wetting storehouse II 13 by bucket elevator II 9 again;
Delivering in the dampener II 11 water through the wheat behind the wheat wetting for the first time by bucket elevator II 9, this process is by 10 controls of feeding control instrument II, enter wheat after the wheat wetting storehouse II 13 through continuing wheat wetting, the time of its wheat wetting is 12 h, controlling its rate of water added is 70% of total rate of water added, and the wheat behind the secondary wheat wetting is sent by the auger 14 that delivers from godown.
Embodiment 4
A kind of extraction Gluten wheat secondary dynamic tempering method, its concrete step is as follows:
Extract Gluten with wheat by bucket elevator I 1 with its deliver to dampener I 3 water, this process is by 2 controls of feeding control instrument I, the wheat of behind the water is sent into dynamic tempering in the I 5 of wheat wetting storehouse by mixing auger I 4, the time of its wheat wetting is: 5h, controlling its rate of water added is 30% of total rate of water added, and wheat is delivered to pipe auger 6 by the vibration of I 5 bottoms, the wheat wetting storehouse device 7 that delivers from godown with it behind the wheat wetting; Separate again successively through mixing homogenizer 15 homogeneous, and then by air suction separator 8, deliver to wheat wetting storehouse II 13 by bucket elevator II 9 again;
Delivering in the dampener II 11 water through the wheat behind the wheat wetting for the first time by bucket elevator II 9, this process is by 10 controls of feeding control instrument II, enter wheat after the wheat wetting storehouse II 13 through continuing wheat wetting, the time of its wheat wetting is 20 h, controlling its rate of water added is 80% of total rate of water added, and the wheat behind the secondary wheat wetting is sent by the auger 14 that delivers from godown.

Claims (10)

1. extract Gluten wheat secondary dynamic tempering method, comprise following step:
After will extracting Gluten and water with wheat through the dampener I, send into dynamic tempering in the I of wheat wetting storehouse, after pressure water, send into again wheat wetting in the II of wheat wetting storehouse.
2. a kind of extraction Gluten as claimed in claim 1 is with wheat secondary dynamic tempering method, and its concrete step is as follows:
The extraction Gluten is delivered to dampener I by the elevator I with it with wheat and water, this process is controlled by the feeding control instrument I, the wheat of behind the water is sent into dynamic tempering in the I of wheat wetting storehouse, the time of its wheat wetting is: 3-5h, control the 20-30% that its rate of water added is total amount of water, wheat is delivered to wheat wetting storehouse II by the vibration of the wheat wetting storehouse I bottom device that delivers from godown with it behind the wheat wetting;
Delivering in the dampener II water through the wheat behind the wheat wetting for the first time by the elevator II, this process is controlled by the feeding control instrument II, enter wheat after the II of wheat wetting storehouse through continuing wheat wetting, the time of its wheat wetting is 16-20 h, controls the 70-80% that its rate of water added is total amount of water.
3. a kind of extraction Gluten as claimed in claim 1 or 2 is characterized in that with wheat secondary dynamic tempering method: described wheat in the I of wheat wetting storehouse for the first time the time of wheat wetting be 4h, controlling its rate of water added is total amount of water 25%.
4. a kind of extraction Gluten as claimed in claim 1 or 2 is with wheat secondary dynamic tempering method, and it is characterized in that: the time of described wheat wheat wetting in the II of wheat wetting storehouse is 16h, and controlling its rate of water added is that total amount of water is 75%.
5. a kind of extraction Gluten as claimed in claim 3 is characterized in that with wheat secondary dynamic tempering method, and the time of described wheat wheat wetting in the II of wheat wetting storehouse is 16h, and controlling its rate of water added is 75% of total amount of water.
6. as claimed in claim 1 a kind of 1 or 2 described a kind of extraction Glutens are with wheat secondary dynamic tempering methods, it is characterized in that: described wheat passes through mixing homogenizer homogeneous after passing through and vibrating the device that delivers from godown again, and then by the air suction separator separation, deliver to wheat wetting storehouse II by the elevator II again.
7. a kind of extraction Gluten as claimed in claim 5 is with wheat secondary dynamic tempering method, it is characterized in that: described wheat passes through mixing homogenizer homogeneous after passing through and vibrating the device that delivers from godown again, and then by the air suction separator separation, deliver to wheat wetting storehouse II by the elevator II again.
8. such as claim 1 or 7 described a kind of Glutens special-purpose equipment in the wheat secondary dynamic tempering method that extract, it is characterized in that, described equipment comprises following structure:
There is the dampener I top of elevator I, and it is wheat wetting storehouse I that the connection of dampener I has feeding control instrument I, the below of dampener I, between wheat wetting storehouse I and the dampener I auger I is arranged;
The vibration that wheat after wetting the is sent device that delivers from godown is arranged at wheat wetting storehouse I bottom, there is the mixing homogenizer deliver from godown device below of described vibration, the vibration device that delivers from godown has the auger III with mixing between the homogenizer, mixing the homogenizer below has air suction separator, and there is the elevator II that wheat is promoted to the dampener II described air suction separator below;
There is wheat wetting storehouse II described dampener II below, and described dampener II is by the control of feeding control instrument II, and there is wheat wetting storehouse II described dampener II below, between dampener II and the wheat wetting storehouse II auger II is arranged, and auger delivers from godown in described wheat wetting storehouse II bottom.
9. extraction Gluten as claimed in claim 8 is characterized in that with special-purpose equipment in the wheat secondary dynamic tempering method, and the described vibration device that delivers from godown is the pipe auger with the auger III of mixing between the homogenizer.
10. extract as claimed in claim 8 or 9 Gluten with special-purpose equipment in the wheat secondary dynamic tempering method, it is characterized in that, described elevator I and elevator II are bucket elevator.
CN201210551142.8A 2012-12-18 2012-12-18 Secondary dynamic wheat wetting method for extracting vital gluten Active CN102989541B (en)

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Cited By (5)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN104128221A (en) * 2014-08-13 2014-11-05 关开太 Wheat wetting process method not damaging natural components of wheat
CN108212262A (en) * 2017-11-30 2018-06-29 枣阳千里香食品有限公司 Wheat modulator approach
CN109351391A (en) * 2018-11-19 2019-02-19 武汉轻工大学 A kind of wheat kernels method
CN109999942A (en) * 2019-04-26 2019-07-12 河南宇东面粉有限公司 A kind of wheat kernels machine
CN110876971A (en) * 2018-09-06 2020-03-13 航天信息股份有限公司 Wheat dampening control method and device

Citations (4)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN1159962A (en) * 1996-02-09 1997-09-24 株式会社佐竹制作所 Method and apparatus for carrying out pre-treatment of wheat grains for flour milling
CN101342502A (en) * 2008-08-11 2009-01-14 银川长湖嘉禾科工贸有限公司 Wheat cleaning and classifying process for flour milling of stone grinder
CN102091664A (en) * 2010-11-26 2011-06-15 国家粮食储备局无锡科学研究设计院 Wheat dynamically tempering and degerming method
CN102500447A (en) * 2011-10-31 2012-06-20 王洪福 Wheat flour milling wheat treating workshop process only stripping pericarp and complete equipment

Patent Citations (4)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN1159962A (en) * 1996-02-09 1997-09-24 株式会社佐竹制作所 Method and apparatus for carrying out pre-treatment of wheat grains for flour milling
CN101342502A (en) * 2008-08-11 2009-01-14 银川长湖嘉禾科工贸有限公司 Wheat cleaning and classifying process for flour milling of stone grinder
CN102091664A (en) * 2010-11-26 2011-06-15 国家粮食储备局无锡科学研究设计院 Wheat dynamically tempering and degerming method
CN102500447A (en) * 2011-10-31 2012-06-20 王洪福 Wheat flour milling wheat treating workshop process only stripping pericarp and complete equipment

Cited By (7)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN104128221A (en) * 2014-08-13 2014-11-05 关开太 Wheat wetting process method not damaging natural components of wheat
CN108212262A (en) * 2017-11-30 2018-06-29 枣阳千里香食品有限公司 Wheat modulator approach
CN108212262B (en) * 2017-11-30 2020-05-19 枣阳千里香食品有限公司 Wheat blending method
CN110876971A (en) * 2018-09-06 2020-03-13 航天信息股份有限公司 Wheat dampening control method and device
CN110876971B (en) * 2018-09-06 2021-04-16 航天信息股份有限公司 Wheat dampening control method and device
CN109351391A (en) * 2018-11-19 2019-02-19 武汉轻工大学 A kind of wheat kernels method
CN109999942A (en) * 2019-04-26 2019-07-12 河南宇东面粉有限公司 A kind of wheat kernels machine

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