CN102983529B - Replacing tool for quadruple composite tension insulator chains of ultra-high voltage lines - Google Patents
Replacing tool for quadruple composite tension insulator chains of ultra-high voltage lines Download PDFInfo
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- CN102983529B CN102983529B CN201210555809.1A CN201210555809A CN102983529B CN 102983529 B CN102983529 B CN 102983529B CN 201210555809 A CN201210555809 A CN 201210555809A CN 102983529 B CN102983529 B CN 102983529B
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Abstract
Description
技术领域 technical field
本发明涉及特高压输电线路检修、带电作业工器具领域,特别是涉及一种特高压线路四联耐张复合绝缘子串更换工具。The invention relates to the field of tools for maintenance of UHV transmission lines and live working tools, in particular to a replacement tool for strings of quadruple tension-resistant composite insulators of UHV lines.
背景技术 Background technique
在本发明提出之前,随着电力工业的飞速发展,特高压交流输电线路开始采用四联耐张复合绝缘子运行的技术。但由于挂在线路上的输电线路设备较多,所以线路上二联板的穿心螺杆处和两端处有较大的载荷,而在维护检修设备和带电作业过程中必须先卸掉该载荷,又由于维护检修设备和带电作业时是高空人力作业,而且输电线路带特高压电流,因此现有的输电设备和检修器具均不能满足特高压交流输电带电检修需要。从而,开发相应的维护检修设备和带电作业专用工器具成为保证特高压交流输电线路安全稳定运行的重要方面。Before the present invention was proposed, with the rapid development of the electric power industry, UHV AC transmission lines began to adopt the technology of quadruple tensile composite insulators. However, due to the large number of transmission line equipment hanging on the line, there are relatively large loads on the through-hole screw and both ends of the two-connection plate on the line, and the load must be removed first during maintenance and repair of equipment and live work. And because the maintenance and repair equipment and live work are high-altitude manpower operations, and the transmission line carries UHV current, the existing power transmission equipment and repair tools cannot meet the needs of UHV AC transmission live maintenance. Therefore, the development of corresponding maintenance and repair equipment and special tools for live work has become an important aspect to ensure the safe and stable operation of UHV AC transmission lines.
发明内容 Contents of the invention
本发明的目的是为了克服上述背景技术的不足,提供一种简单、安全、省力和使用方便的特高压线路四联耐张复合绝缘子串更换工具。The object of the present invention is to overcome the disadvantages of the above-mentioned background technology, and provide a simple, safe, labor-saving and easy-to-use replacement tool for quadruple tensile composite insulator strings of UHV lines.
为了实现以上目的,本发明提供的一种特高压线路四联耐张复合绝缘子串更换工具,包括两个大刀卡,所述两个大刀卡的下端通过收线机构相连,所述收线机构包括组合液压丝杆和绝缘拉杆,所述绝缘拉杆两端分别通过一套所述组合液压丝杆与所述两个大刀卡的下端相连。通过两套收线机构配合两个大刀卡一起使用,能简单方便地将绝缘子串上的载荷转移到本更换工具上,从而使所述绝缘子串处于松弛状态,以便所述绝缘子串的检修和更换,结构简单且使用方便安全。In order to achieve the above objectives, the present invention provides a replacement tool for four-connected tensile composite insulator strings for UHV lines, which includes two large knife cards, and the lower ends of the two large knife cards are connected by a wire take-up mechanism, and the wire take-up mechanism includes Combined hydraulic screw rod and insulating pull rod, both ends of the insulating pull rod are respectively connected to the lower ends of the two large knife cards through a set of combined hydraulic screw rods. Through the use of two sets of wire take-up mechanisms and two large knife cards, the load on the insulator string can be transferred to the replacement tool simply and conveniently, so that the insulator string is in a loose state, so that the maintenance and replacement of the insulator string can be facilitated , simple in structure and convenient and safe to use.
本更换工具还包括用于转移绝缘子串连接端处螺栓所受张力的拉力转移机构,所述拉力转移机构包括翼型卡、收紧丝杆和端卡,所述翼型卡卡装在所述大刀卡上,所述端卡卡装在所述绝缘子串的绝缘子串端头上,所述收紧丝杆两端分别与所述翼型卡和端卡相连。由于绝缘子串上的载荷已被转移,绝缘子串处于松弛状态,而绝缘子串又较重,所以绝缘子串的自重会对绝缘子串连接端处的螺栓产生拉力,从而不利于螺栓的卸装;加设的拉力转移机构能将所述拉力转移到所述拉力转移机构上,从而降低了所述螺栓卸装的难度。The replacement tool also includes a tension transfer mechanism for transferring the tension of the bolts at the connection ends of the insulator strings. The tension transfer mechanism includes an airfoil clamp, a tightening screw and an end clamp. The knife is clamped, the end clamp is mounted on the insulator string end of the insulator string, and the two ends of the tightening screw are respectively connected with the wing clamp and the end clamp. Since the load on the insulator string has been transferred, the insulator string is in a loose state, and the insulator string is heavy, so the self-weight of the insulator string will generate tension on the bolts at the connection ends of the insulator string, which is not conducive to the disassembly of the bolts; The tension transfer mechanism can transfer the tension to the tension transfer mechanism, thereby reducing the difficulty of dismounting the bolts.
在上述方案中,所述翼型卡的中部设有与所述大刀卡相配合的卡口,所述端卡由两块端卡块拼接而成,所述端卡块中部的拼接面上设有与所述绝缘子串端头外径相配合的凹口;所述翼型卡的中部卡装在所述大刀卡上,所述两块端卡块的中部夹装在所述绝缘子串端头上,所述翼型卡两端分别通过一根所述收紧丝杆与所述端卡两端相连。In the above solution, the middle part of the wing-shaped card is provided with a bayonet that matches the knife card, the end card is formed by splicing two end card blocks, and the splicing surface in the middle of the end card block is provided with a There is a notch matching the outer diameter of the end of the insulator string; the middle part of the wing card is clamped on the big knife card, and the middle part of the two end blocks is clamped on the end of the insulator string Above, the two ends of the airfoil card are respectively connected to the two ends of the end card through one of the tightening screw rods.
在上述方案中,所述翼型卡上设有凹槽,这样的设计在保证其强度的前提下,节约了原材料的消耗,而且减小了工具的重量。In the above solution, the airfoil card is provided with grooves. Such a design saves the consumption of raw materials and reduces the weight of the tool under the premise of ensuring its strength.
在上述方案中,所述端卡上设有凹槽,这样的设计在保证其强度的前提下,节约了原材料的消耗,而且减小了工具的重量。In the above solution, the end clamp is provided with a groove, which saves the consumption of raw materials and reduces the weight of the tool under the premise of ensuring its strength.
本发明一方面,通过两套收线机构配合两个大刀卡一起使用,能简单方便地将绝缘子串上的载荷转移到本更换工具上,从而使所述绝缘子串处于松弛状态,以便所述绝缘子串的检修和更换,结构简单且使用方便安全;另一方面,通过加设的拉力转移机构将绝缘子串连接端处的拉力转移到所述拉力转移机构上,降低了所述螺栓卸装的难度。In one aspect of the present invention, the load on the insulator string can be simply and conveniently transferred to the replacement tool by using two sets of wire take-up mechanisms together with two large knife cards, so that the insulator string is in a relaxed state, so that the insulator string The maintenance and replacement of the string is simple in structure and convenient and safe to use; on the other hand, the tension at the connection end of the insulator string is transferred to the tension transfer mechanism through the added tension transfer mechanism, which reduces the difficulty of dismounting the bolts.
本发明与现有技术对比,充分显示其优越性在于:简单、安全、省力和使用方便等。Compared with the prior art, the present invention fully demonstrates its superiority in that it is simple, safe, labor-saving and convenient to use.
附图说明 Description of drawings
图1为本发明去掉拉力转移机构后的装配结构示意图;Fig. 1 is the schematic diagram of the assembly structure after removing the tension transfer mechanism of the present invention;
图2为本发明的装配结构示意图;Fig. 2 is the assembly structure schematic diagram of the present invention;
图3为图2的斜视结构示意图;Fig. 3 is a schematic diagram of the oblique view of Fig. 2;
图4为本发明中翼型卡的结构示意图;Fig. 4 is the structural representation of wing card among the present invention;
图5为图4的侧视结构示意图;Fig. 5 is a side view structural schematic diagram of Fig. 4;
图6为本发明中端卡的结构示意图;Fig. 6 is a schematic structural diagram of a middle-end card of the present invention;
图7为图6的侧视结构示意图。FIG. 7 is a schematic side view of the structure of FIG. 6 .
图中:大刀卡1,收线机构2,组合液压丝杆2a,绝缘拉杆2b,拉力转移机构3,翼型卡3a,卡口3a1,收紧丝杆3b,端卡3c,端卡块3c1,凹口3c2,绝缘子串4,屏蔽环4a,绝缘子串端头4b,螺栓5,凹槽6,二联板7,穿心螺杆7a。In the figure: large knife card 1, wire take-up mechanism 2, combined hydraulic screw rod 2a, insulating pull rod 2b, tension transfer mechanism 3, airfoil card 3a, bayonet 3a1, tightening screw rod 3b, end card 3c, end card block 3c1 , Notch 3c2, insulator string 4, shielding ring 4a, insulator string end 4b, bolt 5, groove 6, two-joint plate 7, through-core screw 7a.
具体实施方式 Detailed ways
下面结合附图及实施例对本发明作进一步的详细描述,但该实施例不应理解为对本发明的限制。The present invention will be described in further detail below in conjunction with the accompanying drawings and embodiments, but these embodiments should not be construed as limiting the present invention.
本实施例提供一种特高压线路四联耐张复合绝缘子串更换工具,包括两个大刀卡1,所述两个大刀卡1的下端通过收线机构2相连,所述收线机构2包括组合液压丝杆2a和绝缘拉杆2b,所述绝缘拉杆2b两端分别通过一套所述组合液压丝杆2a与所述两个大刀卡1的下端相连。通过两套收线机构2配合两个大刀卡1一起使用,能简单方便地将绝缘子串4上的载荷转移到本更换工具上,从而使所述绝缘子串4处于松弛状态,以便所述绝缘子串4的检修和更换,结构简单且使用方便安全。This embodiment provides a replacement tool for UHV line quadruple tension-resistant composite insulator strings, which includes two big knife cards 1, the lower ends of the two big knife cards 1 are connected by a wire take-up mechanism 2, and the wire take-up mechanism 2 includes a combination A hydraulic screw rod 2a and an insulating pull rod 2b, both ends of the insulating pull rod 2b are respectively connected to the lower ends of the two large knife holders 1 through a set of the combined hydraulic screw rod 2a. By using two sets of wire take-up mechanisms 2 together with two large knife cards 1, the load on the insulator string 4 can be simply and conveniently transferred to the replacement tool, so that the insulator string 4 is in a relaxed state, so that the insulator string 4 4 maintenance and replacement, simple structure and convenient and safe use.
本更换工具还包括用于转移绝缘子串4连接端处螺栓5所受张力的拉力转移机构3,所述拉力转移机构3包括翼型卡3a、收紧丝杆3b和端卡3c,所述翼型卡3a卡装在所述大刀卡1上,所述端卡3c卡装在所述绝缘子串4的绝缘子串端头4b上,所述收紧丝杆3b两端分别与所述翼型卡3a和端卡3c相连。由于绝缘子串4上的载荷已被转移,绝缘子串4处于松弛状态,而绝缘子串4又较重,所以绝缘子串4的自重会对绝缘子串4连接端处的螺栓5产生拉力,从而不利于螺栓5的卸装;加设的拉力转移机构3能将所述拉力转移到所述拉力转移机构3上,从而降低了所述螺栓5卸装的难度。The replacement tool also includes a tension transfer mechanism 3 for transferring the tension of the bolt 5 at the connection end of the insulator string 4. The tension transfer mechanism 3 includes a wing card 3a, a tightening screw 3b and an end card 3c. The type card 3a is clamped on the large knife card 1, the end clamp 3c is clamped on the insulator string terminal 4b of the insulator string 4, and the two ends of the tightening screw 3b are connected with the wing clamp respectively. 3a is connected to end card 3c. Since the load on the insulator string 4 has been transferred, the insulator string 4 is in a relaxed state, and the insulator string 4 is heavy, so the self-weight of the insulator string 4 will generate tension on the bolt 5 at the connection end of the insulator string 4, which is not conducive to the bolt. 5 disassembly; the added tension transfer mechanism 3 can transfer the tension to the tension transfer mechanism 3, thereby reducing the difficulty of dismounting the bolt 5.
上述翼型卡3a的中部设有与所述大刀卡1相配合的卡口3a1,所述端卡3c由两块端卡块3c1拼接而成,所述端卡块3c1中部的拼接面上设有与所述绝缘子串端头4b外径相配合的凹口3c2;所述翼型卡3a的中部卡装在所述大刀卡1上,所述两块端卡块3c1的中部夹装在所述绝缘子串端头4b上,所述翼型卡3a两端分别通过一根所述收紧丝杆3b与所述端卡3c两端相连。所述翼型卡3a上设有凹槽6,这样的设计在保证其强度的前提下,节约了原材料的消耗,而且减小了工具的重量。所述端卡3c上设有凹槽6,这样的设计在保证其强度的前提下,节约了原材料的消耗,而且减小了工具的重量。The middle part of the above-mentioned airfoil card 3a is provided with a bayonet 3a1 matched with the big knife card 1, and the end card 3c is formed by splicing two end card blocks 3c1, and the splicing surface of the middle part of the end card block 3c1 is provided with There is a notch 3c2 matching the outer diameter of the end 4b of the insulator string; the middle part of the wing card 3a is clamped on the knife card 1, and the middle part of the two end clamping blocks 3c1 is clamped on the On the end 4b of the insulator string, the two ends of the wing card 3a are respectively connected to the two ends of the end card 3c through a tightening screw 3b. The wing card 3a is provided with a groove 6, which saves the consumption of raw materials and reduces the weight of the tool under the premise of ensuring its strength. The end clip 3c is provided with a groove 6, which saves the consumption of raw materials and reduces the weight of the tool under the premise of ensuring its strength.
本发明的工作过程如下:Working process of the present invention is as follows:
首先,作业人员在停电或带电的状态下安全进入作业点,作业人员将两个大刀卡1的上端分别卡装在绝缘子串4两端的二联板7的穿心螺杆7a处,所述大刀卡1与所述二联板7的接触点为支点,以所述穿心螺杆7a为反束受力点;然后,上传收线机构2,用所述收线机构2将所述两个大刀卡1下端相连,并操作所述组合液压丝杆2a,所述组合液压丝杆2a带动所述大刀卡1受力,大刀卡1以所述支点将两边分为作用臂和操作臂,作用臂以所述穿心螺杆7a为作用点,反束导线张力,将绝缘子串4上的载荷转移到本更换工具上,从而使绝缘子串4松弛;接着,卸下屏蔽环4a,将翼型卡3a和端卡3c分别卡装和夹装在所述大刀卡1和绝缘子串端头4b上,并将两根收紧丝杆3b的两端分别连接在所述翼型卡3a和端卡3c两端上;再接着,操作所述收紧丝杆3b,收紧绝缘子串4的连接端,脱掉螺栓5;最后,拆除拉力转移机构3,将旧的绝缘子串4放垂直后再将其完全脱出,并反作业流程更换新的绝缘子串4即可。First of all, the operator safely enters the operation point under the state of power failure or electrification, and the operator clamps the upper ends of the two big knife cards 1 respectively on the center-through screw rods 7a of the two connecting plates 7 at the two ends of the insulator string 4, and the big knife cards 1 and the contact point of the two connecting plates 7 as the fulcrum, and the through-hole screw 7a as the anti-beam force point; then, upload the take-up mechanism 2, and use the take-up mechanism 2 to clamp the two large knives 1 is connected to the lower end, and the combined hydraulic screw rod 2a is operated. The combined hydraulic screw rod 2a drives the big knife card 1 to be stressed. The core-through screw 7a is the point of action, reverses the tension of the wires, and transfers the load on the insulator string 4 to the replacement tool, so that the insulator string 4 is loosened; then, the shielding ring 4a is removed, and the wing card 3a and the The end clips 3c are clamped and mounted on the big knife clip 1 and the insulator string terminal 4b respectively, and the two ends of the two tightening screw rods 3b are respectively connected to the two ends of the wing clip 3a and the end clip 3c Then, operate the tightening screw 3b to tighten the connecting end of the insulator string 4, and take off the bolt 5; finally, remove the tension transfer mechanism 3, put the old insulator string 4 vertically and then completely pull it out , and replace the new insulator string 4 with the reverse operation process.
本发明通过两套收线机构2配合两个大刀卡1一起使用,能简单方便地将绝缘子串4上的载荷转移到本更换工具上,从而使所述绝缘子串4处于松弛状态,以便所述绝缘子串4的检修和更换,结构简单且使用方便安全;通过加设的拉力转移机构3将绝缘子串4连接端处的拉力转移到所述拉力转移机构3上,降低了所述螺栓5卸装的难度。The present invention uses two sets of take-up mechanisms 2 together with two large knife cards 1 to simply and conveniently transfer the load on the insulator string 4 to the replacement tool, so that the insulator string 4 is in a relaxed state, so that the The maintenance and replacement of the insulator string 4 is simple in structure, convenient and safe to use; the tension at the connection end of the insulator string 4 is transferred to the tension transfer mechanism 3 through the additional tension transfer mechanism 3, which reduces the cost of dismounting the bolt 5. difficulty.
以上所述仅为本发明的较佳实施例,并不用以限制本发明,凡在本发明的精神和原则之内,所作的任何修改、等同替换、改进等,均应包含在本发明的保护范围之内。The above descriptions are only preferred embodiments of the present invention, and are not intended to limit the present invention. Any modifications, equivalent replacements, improvements, etc. made within the spirit and principles of the present invention shall be included in the protection of the present invention. within range.
Claims (4)
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| CN201210555809.1A CN102983529B (en) | 2012-12-20 | 2012-12-20 | Replacing tool for quadruple composite tension insulator chains of ultra-high voltage lines |
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| CN201210555809.1A CN102983529B (en) | 2012-12-20 | 2012-12-20 | Replacing tool for quadruple composite tension insulator chains of ultra-high voltage lines |
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| CN107342553B (en) * | 2017-04-14 | 2022-12-02 | 国家电网公司 | A replacement jig and replacement method for straight-line double-connected V-series insulators |
| CN109556853B (en) * | 2019-01-25 | 2024-04-16 | 广东电网有限责任公司 | A tensile test tool for insulator replacement fixture |
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| CN202550396U (en) * | 2012-02-28 | 2012-11-21 | 云南电网公司带电作业分公司 | Broadsword-shaped fixture for replacing V-shaped double-string insulator of compact 500kV power transmission line |
| CN202978118U (en) * | 2012-12-20 | 2013-06-05 | 湖北省电力公司检修分公司 | Quadruple strain composite insulator string replace tool of extra-high voltage circuit |
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| JP5283716B2 (en) * | 2011-02-01 | 2013-09-04 | 中国電力株式会社 | Suspension device for power lines |
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| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN202550396U (en) * | 2012-02-28 | 2012-11-21 | 云南电网公司带电作业分公司 | Broadsword-shaped fixture for replacing V-shaped double-string insulator of compact 500kV power transmission line |
| CN202978118U (en) * | 2012-12-20 | 2013-06-05 | 湖北省电力公司检修分公司 | Quadruple strain composite insulator string replace tool of extra-high voltage circuit |
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