CN102983184B - Solar panel stand - Google Patents

Solar panel stand Download PDF

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Publication number
CN102983184B
CN102983184B CN201210324700.7A CN201210324700A CN102983184B CN 102983184 B CN102983184 B CN 102983184B CN 201210324700 A CN201210324700 A CN 201210324700A CN 102983184 B CN102983184 B CN 102983184B
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CN
China
Prior art keywords
supporting frame
rafter
gusset
pillar
solar panel
Prior art date
Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
Expired - Fee Related
Application number
CN201210324700.7A
Other languages
Chinese (zh)
Other versions
CN102983184A (en
Inventor
斋藤荣德
小野猛
竹内孝之
石川博光
中野直毅
开发康博
永田刚丈
佐藤比吕志
西本耐
高木正夫
长尾隆史
Current Assignee (The listed assignees may be inaccurate. Google has not performed a legal analysis and makes no representation or warranty as to the accuracy of the list.)
Nlmecal
Nippon Light Metal Co Ltd
Riken Light Metal Industry Co Ltd
Nikkeikin Aluminum Core Technology Co Ltd
Nikkei Extrusions Co Ltd
Nikkei Sangyo Co Ltd
NLM ECAL Co Ltd
Nippon Engineering Co Ltd
Original Assignee
Nippon Light Metal Co Ltd
Riken Light Metal Industry Co Ltd
Nikkeikin Aluminum Core Technology Co Ltd
Nikkei Extrusions Co Ltd
Nikkei Sangyo Co Ltd
NLM ECAL Co Ltd
Sumikei Nikkei Engineering Co Ltd
Priority date (The priority date is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the date listed.)
Filing date
Publication date
Priority claimed from JP2011193370A external-priority patent/JP6029267B2/en
Priority claimed from JP2012157951A external-priority patent/JP5993234B2/en
Application filed by Nippon Light Metal Co Ltd, Riken Light Metal Industry Co Ltd, Nikkeikin Aluminum Core Technology Co Ltd, Nikkei Extrusions Co Ltd, Nikkei Sangyo Co Ltd, NLM ECAL Co Ltd, Sumikei Nikkei Engineering Co Ltd filed Critical Nippon Light Metal Co Ltd
Publication of CN102983184A publication Critical patent/CN102983184A/en
Application granted granted Critical
Publication of CN102983184B publication Critical patent/CN102983184B/en
Expired - Fee Related legal-status Critical Current
Anticipated expiration legal-status Critical

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Classifications

    • FMECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
    • F24HEATING; RANGES; VENTILATING
    • F24SSOLAR HEAT COLLECTORS; SOLAR HEAT SYSTEMS
    • F24S25/00Arrangement of stationary mountings or supports for solar heat collector modules
    • F24S25/10Arrangement of stationary mountings or supports for solar heat collector modules extending in directions away from a supporting surface
    • FMECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
    • F24HEATING; RANGES; VENTILATING
    • F24SSOLAR HEAT COLLECTORS; SOLAR HEAT SYSTEMS
    • F24S25/00Arrangement of stationary mountings or supports for solar heat collector modules
    • F24S25/60Fixation means, e.g. fasteners, specially adapted for supporting solar heat collector modules
    • F24S25/65Fixation means, e.g. fasteners, specially adapted for supporting solar heat collector modules for coupling adjacent supporting elements, e.g. for connecting profiles together
    • YGENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
    • Y02TECHNOLOGIES OR APPLICATIONS FOR MITIGATION OR ADAPTATION AGAINST CLIMATE CHANGE
    • Y02EREDUCTION OF GREENHOUSE GAS [GHG] EMISSIONS, RELATED TO ENERGY GENERATION, TRANSMISSION OR DISTRIBUTION
    • Y02E10/00Energy generation through renewable energy sources
    • Y02E10/40Solar thermal energy, e.g. solar towers
    • Y02E10/47Mountings or tracking
    • YGENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
    • Y02TECHNOLOGIES OR APPLICATIONS FOR MITIGATION OR ADAPTATION AGAINST CLIMATE CHANGE
    • Y02EREDUCTION OF GREENHOUSE GAS [GHG] EMISSIONS, RELATED TO ENERGY GENERATION, TRANSMISSION OR DISTRIBUTION
    • Y02E10/00Energy generation through renewable energy sources
    • Y02E10/50Photovoltaic [PV] energy

Abstract

The invention relates to a solar panel stand, which can realize light weight. The solar panel stand (1) used for fixing a solar panel (2) is characterized in that the stand comprises a pairs of rafters (supporting frames) (10,10) which extend obliquely relative to a longitudinal direction, more than two sole timbers (panel fixing frames) (30, 30...) which are orthogonal to the rafters (10), and braces (50) which support the rafters (10), wherein each rafter (10) is provided with two braces (50), the rafters (10) are connected with the braces (50) through gusset plates (55), and the length of each gusset plate (55) is in the range of 0.075-0.150 times the length of the total length (M) of each rafter (10).

Description

Solar panel pallet
Technical field
The present invention relates to a kind of solar panel pallet for being fixed solar panel.
Background technology
In the past, such as, as Patent Document 1, solar panel pallet solar panel (solar battery panel and solar water heater etc.) is fixed normally frame material is assembled into grid-like and formed.Above-mentioned solar panel pallet is that mounting horizontal stripe (Japanese: Zhan) is combined into rectangular shape to form supporting frame, and by the structure that pillar is supported.On above-mentioned solar panel pallet, by forming supporting frame, just can realize the simplification of pallet entirety and the simplification of construction.
Prior art document
Patent documentation
Patent documentation 1: Japanese Patent Laid-Open 2009-290107 publication
But, in above-mentioned solar panel pallet, because supporting frame and each pillar are connected by a bolt respectively, therefore, there is the bending stress be applied on mounting horizontal stripe and become large, the thickness of slab of each mounting horizontal stripe becomes large, causes supporting frame and pallet entirety to become heavy such problem.
Summary of the invention
According to above-mentioned viewpoint, technical problem of the present invention is to provide one can realize light-weighted solar panel pallet.
Invention for the technical scheme 1 solved the problems of the technologies described above is the solar panel pallet for being fixed solar panel, it is characterized in that, comprise relative to fore-and-aft tilt ground a pair supporting frame, the plural panel fixed frame orthogonal with above-mentioned supporting frame and the pillar that supports above-mentioned supporting frame that extend, each above-mentioned supporting frame is provided with two above-mentioned pillars, above-mentioned supporting frame is connected with each above-mentioned pillar by gusset, and the length of above-mentioned gusset is in the scope of 0.075 ~ 0.150 times of above-mentioned supporting frame total length.
According to above-mentioned this structure, by gusset, supporting frame is connected with pillar, just can strengthens supporting frame in the interval being configured with gusset, and the flexure of span centre is diminished.That is, due to the substantial distance between the fulcrum of supporting frame can be shortened, the bending moment be applied on supporting frame can therefore be reduced.By this, the lightweight of supporting frame can be realized.If gusset is shorter than 0.075 times of supporting frame total length, then fully cannot reduce bending moment, and if than 0.150 double-length, then the weight of gusset can be made to increase, and make the light weight effect of pallet entirety diminish.
The feature of the invention of technical scheme 2 is, the distance of the above-mentioned gusset from the lower end of above-mentioned supporting frame to side, bottom being set to A, the above-mentioned gusset of the side, bottom of above-mentioned supporting frame is set to B to the distance of the above-mentioned gusset of side, upper end, when the above-mentioned gusset of side, upper end is set to C to the distance of the upper end of above-mentioned supporting frame, above-mentioned gusset arrangements is met at the same time on the position of these two formulas of 2.5C≤A≤8.0C and 2.5C≤B≤8.0C.
According to said structure, by limiting the fixed position of supporting frame, to make the both ends of supporting frame stretch out from the position of the fulcrum of itself and pillar, make the bending stress dispersion be applied near the fulcrum of supporting frame, therefore, the bending stress be applied on supporting frame can be reduced.By this, the further lightweight of supporting frame can be realized.
The feature of the invention of technical scheme 3 is, above-mentioned gusset is provided with raised line or groove, above-mentioned supporting frame is provided with and the groove of the raised line or engagement that are arranged at above-mentioned gusset or raised line.
According to above-mentioned this structure, easily can not only carry out the location of gusset and supporting frame mutual alignment, and can stiffening effect be obtained.
The feature of the invention of technical scheme 4 is, is provided with stull between the above-mentioned pillar supported in the upside of the above-mentioned supporting frame to a side and the above-mentioned pillar supported the upside of the above-mentioned supporting frame of the opposing party.
According to above-mentioned this structure, by arranging stull at two intercolumniations, thus become the structure of not easily laying across.
The feature of the invention of technical scheme 5 is, above-mentioned supporting frame, above-mentioned panel fixed frame, above-mentioned pillar and above-mentioned gusset are all be made up of the extrudate of aluminum alloy.
According to above-mentioned this structure, not only can realize the lightweight of solar panel pallet, and the high pallet of precision can be formed as, and excellent weatherability and attractive in appearance can be realized.
The invention of technical scheme 6 is the solar panel pallets for being fixed solar panel, it is characterized in that, comprise multiple panel fixed frames that long side direction tilts relative to horizontal direction, long side direction is horizontal direction and a pair supporting frame intersected with above-mentioned panel fixed frame and the many pillars supported above-mentioned supporting frame, each above-mentioned supporting frame is provided with more than two above-mentioned pillars, and above-mentioned supporting frame is connected by gusset with above-mentioned pillar.
According to above-mentioned this structure, in the interval being configured with gusset, supporting frame is strengthened, and the flexure of span centre is diminished.Specifically, due to the substantial distance between the fulcrum of supporting frame can be shortened, therefore can reduce the bending moment be applied on supporting frame, and the flexure in span centre can be reduced.By this, form supporting frame by thin-walled, therefore, its lightweight can be realized, and then the lightweight of solar panel pallet entirety can be realized.
The feature of the invention of technical scheme 7 is, above-mentioned gusset is provided with raised line or groove, above-mentioned supporting frame is provided with and the groove of the raised line or engagement that are arranged at above-mentioned gusset or raised line.
According to above-mentioned this structure, the location of gusset and supporting frame mutual alignment easily can be carried out.
The feature of the invention of technical scheme 8 is, the length of above-mentioned gusset is in the scope of 0.075 ~ 0.150 times of above-mentioned supporting frame total length.
If gusset is shorter than 0.075 times of rafter total length, the effect fully reducing bending moment then may be made to diminish, if and than 0.150 double-length, the weight of gusset then may be made to increase, and the light weight effect of pallet entirety is diminished, if but by the length setting of gusset in the scope of 0.075 ~ 0.150 times of supporting frame total length, then can not only reduce bending moment, and the weight of gusset can be suppressed to increase.
The feature of the invention of technical scheme 9 is, above-mentioned supporting frame is erected at above-mentioned pillar with its both ends from the mode that above-mentioned gusset stretches out, and the extension elongation of above-mentioned supporting frame is in the scope of 0.085 ~ 0.410 times of above-mentioned supporting frame total length.
According to above-mentioned this structure, compared with the situation of the simply supported beam not making the both ends of supporting frame stretch out, the bending moment of the span central authorities vicinity being applied to supporting frame can be reduced, therefore, cross section second moment and the sectional area of supporting frame can be reduced, and then the lightweight of supporting frame can be realized.In addition, if the ratio of extension elongation is less than 0.085 or be greater than 0.410, then the slip being applied to the maximum bending moment on supporting frame is less than 1/3, therefore, substantially can not get light-weighted effect.
The feature of the invention of technical scheme 10 is, between the above-mentioned pillar supported the above-mentioned supporting frame of a side and the above-mentioned pillar supported the above-mentioned supporting frame of the opposing party, be provided with stull.
The feature of the invention of technical scheme 11 is, is provided with to stull between the above-mentioned pillar that the above-mentioned supporting frame of a side is supported.
The feature of the invention of technical scheme 12 is, is provided with to stull between the above-mentioned pillar that the above-mentioned supporting frame of the opposing party is supported.
According to above-mentioned this structure, by arranging stull at adjacent two intercolumniations, thus become the structure of not easily laying across.
The feature of the invention of technical scheme 13 is, above-mentioned pillar is quadrangular shape, on each side in four sides of above-mentioned pillar, being formed with the accepting groove of the head for accommodating bolt in the mode extended along the long side direction of above-mentioned pillar, in above-mentioned accepting groove, being formed with a pair engaging portion inwards extended respectively from the groove sidewall of both sides.
According to above-mentioned this structure, due to bolt can be arranged on each side of pillar, therefore various component easily can be fixed on pillar.
The feature of the invention of technical scheme 14 is, above-mentioned panel fixed frame, above-mentioned supporting frame, above-mentioned pillar and above-mentioned gusset are all be made up of the extrudate of aluminum alloy.
According to above-mentioned this structure, not only can realize the lightweight of solar panel pallet, and the high pallet of precision can be formed as, also can realize excellent weatherability and attractive in appearance.
According to solar panel pallet of the present invention, lightweight can be realized.
Accompanying drawing explanation
Fig. 1 is the stereogram of the solar panel pallet representing first embodiment of the invention.
Fig. 2 is the end view of the solar panel pallet representing first embodiment of the invention.
Fig. 3 be represent the solar panel pallet of first embodiment of the invention be provided with the state of solar panel, the S alignment view of Fig. 2.
Fig. 4 is the figure of the using state of the gusset of the solar panel pallet representing first embodiment of the invention, and wherein, Fig. 4 (a) is end view, and Fig. 4 (b) is the T-T line cutaway view of Fig. 4 (a).
Fig. 5 is the stereogram representing gusset.
Fig. 6 (a) is the cutaway view representing rafter, and Fig. 6 (b) is the enlarged partial sectional view of the stationary state representing rafter and gusset.
Fig. 7 is the figure of the stationary state representing rafter and chock (Japanese: horizontal root too) and solar panel, and wherein, Fig. 7 (a) is the end view of the stationary state representing foot, and Fig. 7 (b) is the end view of the stationary state representing pars intermedia.
Fig. 8 is the figure of the stationary state representing pillar and pedestal, and wherein, Fig. 8 (a) is end view, and Fig. 8 (b) is front view.
Fig. 9 is the overall perspective view of the solar panel pallet of the deformation state representing chock.
Figure 10 is the stereogram of the solar panel pallet representing second embodiment of the invention.
Figure 11 is the end view of the solar panel pallet representing second embodiment of the invention.
Figure 12 represents that the solar panel pallet in second embodiment of the invention is provided with the figure of the state of solar panel, and it is the S direction view of Figure 11.
Figure 13 is the front view of the fixed structure representing pillar and rafter seat (Japanese: the wood that hangs down is by け).
Figure 14 is the figure of the fixed structure representing pillar and rafter seat, and it is the b-b line cutaway view of Figure 13.
Figure 15 is the figure of the fixed structure representing pillar and gusset, and it is the c-c line cutaway view of Figure 13.
Figure 16 is the stereogram of the fixed structure representing pillar and stull body (Japanese: Block レ mono-ス material).
Figure 17 is the cutaway view of the fixed structure representing rafter and rafter seat.
Figure 18 is the figure of the fixed structure representing rafter and rafter seat, and it is the a-a line cutaway view of Figure 17.
Figure 19 is the figure representing the first stiffener, and wherein, Figure 19 (a) is the stereogram from tiltedly upside observation, and Figure 19 (b) is the stereogram observed from oblique downside.
Figure 20 is the figure representing the second stiffener, and wherein, Figure 20 (a) is the stereogram from tiltedly upside observation, and Figure 20 (b) is the stereogram observed from oblique downside.
(symbol description)
1 solar panel pallet
2 solar panels
10 rafters (supporting frame)
14 grooves
30 chocks (panel fixed frame)
50 pillars
55 gussets
58 raised lines
59 stulls
The extension elongation of X chock
The total length of Y chock
The length of L gusset
The total length of M rafter
101 solar panel pallets
102 solar panels
104 stulls
110 rafter seats (supporting frame)
111 accepting grooves
111b bottom accepting groove
112 groove sidewalls
113 engaging portions
116 grooves
130 rafters (panel fixed frame)
140 pillars
141 column sections accepting grooves (accepting groove)
142 groove sidewalls
143 engaging portions
180 gussets
182 raised lines
B bolt
N nut
Embodiment
With reference to accompanying drawing, the solar panel pallet of first embodiment of the invention is described in detail.As shown in Figures 1 and 2, the solar panel pallet 1 of present embodiment comprises: a pair rafter (supporting frame) 10,10 extended longitudinally; And the chock (panel fixed frame) 30,30 more than orthogonal with rafter 10 two (being five in the present embodiment) ...Rafter 10 is the components supported chock 30.Chock 30 is for the fixing component of solar panel 2.Each rafter 10 is supported by two pillars 50,50 respectively.Pillar 50 and rafter 10 are supported on pedestal 51.In addition, in the present embodiment, from just when solar panel pallet 1 is observed, fore-and-aft direction is set to longitudinal direction, left and right directions is set to transverse direction.As shown in Figure 3, on solar panel pallet 1, be provided with multiple solar panel 2.In the present embodiment, solar panel 2 arranges four pieces in the vertical, arranges three pieces in the horizontal, thus on solar panel pallet 1, be placed with 12 pieces of solar panels 2 altogether.In addition, the block number of solar panel 2, the radical of chock 30 are an example, and it is not limited to the structure of present embodiment.
As shown in Figures 1 and 2, a pair rafter 10,10 configures in parallel with each other across interval.In addition, a pair rafter 10,10 is configured on the symmetrical position centered by the long side direction pars intermedia of chock 30 respectively.Each rafter 10, relative to longitudinal direction (horizontal direction) tilted configuration, is that front is low, rear is high when observing from front.Chock 30 is erected on rafter 10,10.The both ends of chock 30 are stretched out towards outside respectively from a pair rafter 10,10.Rafter 10 configures along the incline direction of solar panel 2, and the angle of inclination of rafter 10 is consistent with the angle of inclination of solar panel 2.
Rafter 10 is made up of the extrudate of aluminum alloy.As shown in Figure 4 (b), the rectangular in cross-section shape of rafter 10, it comprises upper surface, lower surface and two sides.Upper surface and two sides are formed accepting groove 11 for accommodating bolt B head respectively.In the accepting groove 11 being formed at rafter 10 upper surface, insert and be used for the head of rafter 10 bolt B fixing with chock 30 (with reference to Fig. 7).In the accepting groove 11 being formed at rafter 10 two sides, insert the head be used for rafter 10 bolt B fixing with pillar 50.Bolt B such as can use hex bolts.The width dimensions of accepting groove 11 than bolt B head opposite side distance from size large, less than diagonal distance.By this, bolt B is in and can moves along long side direction in accepting groove 11 but rotate the state stoped.The accepting groove 11,11 being formed at two sides is all formed on identical height and position.In addition, between the cell wall (underside wall) of accepting groove 11,11 respect to one another, the ribs 13 they be connected is formed.
As shown in Fig. 4 and Fig. 6, be formed with a pair engaging portion 12,12 of inwards extending respectively from two ends, groove width direction at the openend of accepting groove 11.Engaging portion 12 is formed as the surface co-planar with rafter 10.A pair engaging portion 12,12 is across the slightly wide gap-forming of the axle portion external diameter than bolt B.Interval between engaging portion 12,12 is narrower than the external diameter of head.The head of bolt B inserts from the end of accepting groove 11.The state that bolt B is given prominence to from the gap between engaging portion 12,12 with axle portion, moves on desired position along flute length edge direction.The contact-making surface of engaging portion 12 to the bolt B head be housed in accepting groove 11 carries out locking, is extracted by from accepting groove 11 to prevent bolt B.Be formed in the front end of engaging portion 12 towards the outstanding ridge 12a(reference Fig. 6 of the bottom side of accepting groove 11).Ridge 12a abuts with the contact-making surface of bolt B head, but due to contact area little, therefore, contact is large, thus can suppress traversing on flute length edge direction of bolt B.
As shown in Figures 1 and 2, the bottom of rafter 10 is fixed on pedestal 51, and pars intermedia and top are fixed on pillar 50.As shown in Figure 7 (a), pedestal 51 is fixed with pair of brackets 52(and only illustrates one in the figure 7).The bottom of rafter 10 is fixed on support 52 by bolt B and nut N.Support 52,52 is configured to clamp rafter 10 from both sides.The head of bolt B is housed in the accepting groove 11 of rafter 10 two sides, runs through the bolt hole (not shown) of support 52 from the axle portion of the outstanding bolt B of its accepting groove 11.By nut B is screwed, the head of bolt B and nut N just can be utilized to clamp the engaging portion 12 of accepting groove 11 and support 52, and rafter 10 and support 52 are fixed.
As shown in Figures 1 and 2, pair of posts 50,50 erects on a pedestal 51, and its side-looking is in the shape of the letter V.Pillar 50 is also the same with rafter 10, is to be made up of the extrudate of aluminum alloy.Pillar 50 is rectangular in cross-section shape in the same manner as rafter 10.Pillar 50 is configured to accepting groove 53 and is positioned at two sides and lower surface.The head of bolt B is contained in accepting groove 53.
As shown in Fig. 8 (a) and Fig. 8 (b), the bottom of pair of posts 50,50 is fixed on by bolt B and nut N to be fixed in the pair of brackets 52,52 of pedestal 51.Support 52,52 is configured to clamp pillar 50,50 from both sides.The head of bolt B is housed in the accepting groove 53 of pillar 50 two sides, runs through the bolt hole (not shown) of support 52 from the axle portion of the outstanding bolt B of accepting groove 53.By nut N is screwed, the head of bolt B and nut N just can be utilized to clamp the engaging portion 54 of accepting groove 53 and support 52, and pillar 50 and support 52 are fixed.
As shown in Figure 1, Figure 2 and shown in Fig. 4, rafter 10 is connected with the upper end of pillar 50 via gusset 55.At rafter 10 with on the connecting portion of pillar 50, the upper end of pillar 50 abuts with the lower surface of rafter 10, and rafter 10 and pillar 50 are sandwiched between pair of horns fagging 55,55.Gusset 55 is formed as longer than general gusset.Gusset 55 is made up of the extrudate of aluminum alloy.As shown in Figure 5, gusset 55 configures in the mode of long side direction (direction of extrusion) along rafter 10.Two edges up and down of gusset 55 are formed with ribs 56,56 respectively.Ribs 56 bends towards outside (clamping outside during rafter 10) relative to the plate portion of gusset 55.Chamfering has been carried out in the downside of the long side direction end of diagonal angle fagging 55, to improve the fail safe of solar panel pallet 1 when constructing.Gusset 55 is suitably formed with bolt hole 57.The axle portion of bolt B is inserted bolt hole 57.
Below, the length L(of diagonal angle fagging 55 is with reference to Fig. 5) and rafter 10 and gusset 5 weight between relation be described.Such as, suppose that the length of rafter 10 is 4000mm, when engaging with pillar 50 not using gusset, the weight of rafter 10 is 14kg.At this, situation when being connected with pillar 50 by rafter 10 gusset 55 that uses length L to be 200mm carries out tentative calculation, due to the distance between the fulcrum of rafter 10 reality can be shortened, therefore the bending moment be applied on rafter 10 can be reduced, and the sectional area of rafter 10 can be reduced, thus rafter 10 can be made the weight of about 10kg.The weight (two pieces) of gusset 55 is about 1kg.Because the total weight of rafter 10 and gusset 55 is about 11kg, the lightweight of about 3kg therefore can be realized.
In addition, the length L of diagonal angle fagging 55 is the situation of 350mm when carrying out tentative calculation, and the weight of rafter 10 is about 7kg, and the weight (two pieces) of gusset 55 is about 2kg.Because the total weight of rafter 10 and gusset 55 is about 9kg, the lightweight of about 5kg therefore can be realized.
That is, if gusset 55 is made strip, then the lightweight of rafter 10 can be realized.But, increase gusset 55, the weight of gusset 55 correspondingly can be made to increase.Therefore, it is preferable that, the balance between the recruitment considering the light-weighted effect of rafter 10 and gusset 55 weight brought because making gusset 55 increase carrys out the length L scope of set angle fagging 55.According to foregoing, it is preferable that, when rafter 10 is 4000mm, the length L of gusset 55 is set as 300mm ~ 600mm.By this, the length L of gusset 55 is in the scope of 0.075 ~ 0.150 times of rafter total length.More preferably, preferably the length L of gusset 55 is set as 350mm ~ 500mm.By like this, the length L of gusset 55 is in the 0.088(0.0875 of rafter total length) in ~ scope of 0.125 times.
As shown in Figure 6, gusset 55 surface, in the part that contacts with rafter 10, be provided with raised line 58.On the other hand, in rafter 10 side, corresponding with raised line 58 part, be formed with groove 14.Because raised line 58 and groove 14 are very little positions, therefore, only illustrated (Reference numeral only represents in figure 6) in Fig. 4 (b) and Fig. 6 (a), Fig. 6 (b), in other figure, then omitted diagram.Raised line 58 and groove 14 are configured to engage each other.In addition, in the present embodiment, gusset 55 is formed with raised line 58, rafter 10 is formed groove 14, but also can form groove on gusset 55, and form raised line on rafter 10.
At rafter 10 with on the connecting portion of pillar 50, as shown in Fig. 4 (a) and Fig. 4 (b), in the accepting groove 11 of rafter 10 and the accepting groove 53 of pillar 50, contain the head of bolt B, give prominence to from accepting groove 11,53 to make axle portion.The bolt hole 57(of gusset 55 is run through with reference to Fig. 5 in axle portion) and give prominence to from gusset 55.If nut N to be tightened in the axle portion from the outstanding bolt B of gusset 55, then by the head of bolt B and nut N, the engaging portion 12 of accepting groove 11 and gusset 55 are clamped, and the engaging portion 54 of accepting groove 53 and gusset 55 are clamped.By this, rafter 10 can be connected with pillar 50.
In above structure, be formed at the position of the bolt hole 57 of gusset 55 by appropriate change, just can change the link position of the angle of pillar 50, pillar 50 and rafter 10.
As shown in Figure 1, between the pillar 50 that the top of a rafter 10 is supported and the pillar 50 that the top of another rafter 10 is supported, stull 59 is provided with.Stull 59 is made up of sheet material (flat rod (flat bar)), and two stulls 59,59 are configured to intersect between pillar 50,50.One end of a stull 59 is connected with the top of the pillar 50 supported the top of a rafter 10, and the other end of a stull 59 is connected with the bottom of the pillar 50 supported the top of another rafter 10.One end of another stull 59 is connected with the bottom of the pillar 50 supported the top of a rafter 10, and the other end of another stull 59 is connected with the top of the pillar 50 supported the top of another rafter 10.Bolt hole (not shown) is formed respectively at the both ends of stull 59.In the accepting groove 53 being formed at pillar 50 lower surface, contain the head of bolt B, give prominence to from accepting groove 53 to make axle portion.Axle portion runs through the bolt hole of stull 59 and gives prominence to towards the rear from stull 59.If nut N to be tightened in the axle portion from the outstanding bolt B of stull 59, then by the head of bolt B and nut N, the engaging portion 54 of accepting groove 53 and stull 59 are clamped.By this, pillar 50 can be connected with stull 59.
Then, diagonal angle fagging 55 is described relative to the position relationship of rafter 10.As shown in Figure 2, gusset 55(long side direction center by lower end to the side, bottom from rafter 10) distance be set to A, gusset 55(long side direction center by the supreme end side of gusset 55 of the side, bottom from rafter 10) distance be set to B, when the distance of the upper end of gusset 55 to the rafter 10 from side, upper end is set to C, it is preferable that, gusset 55 is configured on the position simultaneously meeting following two formulas.
2.5C≤A≤8.0C ... (formula 1)
2.5C≤B≤8.0C ... (formula 2)
By such configuration, the moment produced due to rafter 10 on the position of each gusset 55 reduces, and therefore can reduce the necessary section factor of rafter 10.By this, the sectional area of rafter 10 can be reduced, and rafter 10 further lightweight can be realized.
Chock 30 is made up of the extrudate of aluminum alloy.As shown in Figures 1 and 2, chock 30 by be configured in rafter 10 upper end and lower end end chock 30a and be configured in upper and lower side between end chock 30a, 30a in bilge block 30b two kinds form.
As shown in Figure 7 (a), chock 30a in end comprises web portion 31 and upper and lower pair of flanges portion 32,32.Flange part 32,32 is extended towards a direction (side of the thickness direction of web portion 31) from the two ends up and down of web portion 31, and the cross section of end chock 30a is U-shaped.Below, sometimes the flange part of upside is called " upper flange part 32b ", the flange part of downside is called " lower flange 32a ".Web portion 31 rectangular in cross-section and be formed as hollow.Groove 31a is formed in the upper end of web portion 31.The lower surface of lower flange 32a and web portion 31 is coplanar.Lower flange 32a is formed bolt hole (not shown).The axle portion from the outstanding bolt B of accepting groove 11 is inserted in above-mentioned bolt hole.If end chock 30a to be positioned in the upper surface of rafter 10, and nut N is tightened in the axle portion of the bolt B of giving prominence to from lower flange 32a, then by the head of bolt B and nut N, the engaging portion 12 of accepting groove 11 and lower flange 32a is clamped.By this, rafter 10 can be connected with chock 30.
The upper surface of upper flange part 32b and web portion 31 is coplanar.Upper flange part 32b is parallel with lower flange 32a.Upper flange part 32b is formed bolt hole (not shown).In the bolt hole of upper flange part 32b, insert the axle portion for the bolt B of upper flange part 32b and solar panel 2 being fixed.On the upper surface of upper flange part 32b, be placed with the flange 2a of solar panel 2 lower end.Flange 2a is also formed bolt hole (not shown), by making bolt B insert the bolt hole of upper flange part 32b and the bolt hole of flange 2a, and screws by nut N, just solar panel 2 can be fixed on chock 30.
As shown in Figure 7 (b) shows, interior bilge block 30b comprises web portion 31 and the flange part 32,32 extended towards both sides respectively up and down from web portion 31 ..., its cross section is H shape.The flange part 32 of upside, 32(upper flange part 32b, 32b) extended respectively towards both direction (the thickness direction both sides of web portion 31) from the upper end of web portion 31.The flange part 32 of downside, 32(lower flange 32a, 32a) extended respectively towards both direction (the thickness direction both sides of web portion 31) from the lower end of web portion 31.Web portion 31 is identical with end chock 30a with the shape of flange part 32.On interior bilge block 30b, on each upper surface of upper flange part 32b, 32b of the thickness direction both sides of web portion 31, be placed with the flange 2a of other solar panel 2 respectively.By making bolt B insert the bolt hole of upper flange part 32b and the bolt hole of flange 2a, and screwing by nut N, just solar panel 2 can be fixed on chock 30.
As shown in Figure 3, two positions P1, the P2 on the solar panel 2 on top side, long side direction both ends in portion are upper by two dot point, and by two dot point on two positions P3, the P4 on the side, long side direction both ends of lower edge.That is, solar panel 2 is fixed on four fixed positions P1, P2, P3, P4.Fixed position P1, P2, P3, P4 are positioned at the equidistant position apart from bight (four angles of solar panel 2) adjacent separately.Each bar limit of the rectangle (in figure 3, only representing with double dot dash line on the solar battery panel 2 of central array) fixed position P1, P2, P3, P4 of support solar panel 2 four are formed by connecting is parallel with rafter 10 or chock 30.Specifically, the straight line being connected and fixed position P1, P2 and the straight line being connected and fixed position P3, P4 parallel with chock 30, the straight line being connected and fixed position P1, P3 and the straight line being connected and fixed position P2, P4 parallel with rafter 10.In addition, solar panel 2,2 side by side is in the vertical connected ... fixed position P1, P3 each linear array point-blank.In addition, solar panel 2,2 side by side is in the vertical connected ... each straight line of fixed position P2, P4 also arrange point-blank.
The cross section rigidity of chock 30 is set, to make the chock 30 at the two ends up and down of the setting position being positioned at each solar panel 2,30(in the present embodiment for all chocks 30,30 ...) deflection distribution (deflection curve) equal.As long as it is equal to make the deflection of end chock 30a and interior bilge block 30b distribute, the deflection of the chock 30,30 at the two ends up and down of the setting position being positioned at each solar panel 2 just can be made to distribute equal.
Below, the relation of the flexural rigidity of end chock 30a and interior bilge block 30b is described.Distributing to make the deflection of end chock 30a distributes equal with the deflection of interior bilge block 30b, preferably cross section rigidity is set as meeting following formula:
2E ai a=E bi b(formula 3)
E a: the Young's modulus of end chock 30a
E b: the Young's modulus of interior bilge block 30b
I a: the cross section rigidity of end chock 30a
I b: the cross section rigidity of interior bilge block 30b
In addition, in the present embodiment, because chock 30 is all formed by identical material (aluminium alloy), thus E a=E b, therefore, (formula 3) will become 2I a=I b.This is because on the chock 30a of end, effect has the weight of each solar panel 2 half, and effect has the weight (i.e. the weight of one piece of solar panel 2) of the weight of solar panel 2 half on the upside of it and solar panel 2 half of downside on interior bilge block 30b.That is, by being set to 2I a=I b, the deflection of all chocks 30,30 just can be made to distribute equal.
Equidistance is stretched out towards outside respectively from a pair rafter 10,10 in the both ends of chock 30.The extension elongation X of chock 30 is 0.210 times of chock 30 total length.Below, to the numerical value of extension elongation X according to being described.The stress be applied in the Basic Design of pallet on chock 30 is determined by the position of two rafters (supporting point).In addition, in the present embodiment, solar panel 2 by four-point supporting, but when studying extension elongation X, supposes there is uniform load to calculate in the upper effect of beam (chock) on fixed position P1, P2, P3, P4.
Usually, when in the total length of beam, effect has a uniform load w, acting on bending moment on beam maximum is when beam is supported at two ends, when namely the extension elongation X of beam is 0.Now bending moment (maximum bending moment) M of the central portion of chock is following formula.
M=w·l 2/8
W: uniform load
L: distance between the fulcrum
On the other hand, the bending moment M of the extension at the both ends of beam xwith the bending moment M of the central portion of beam atime equal, the bending moment that beam produces is minimum.At this, represent with following formula:
M X=-wX 2/2
M A=[{w(X+l) 2-wX 2}/2l]·l/2-w/2(X+l/2) 2
If the uniform load w of solar panel 2 is set as general numerical value and 9.8N(1kgf), and calculate and meet M x=M athe extension elongation X of chock, then it is 0.210 times of chock 30 total length Y.
But, in the present invention, the bending moment that chock 30 produces is limited in the 2/3(=wl of maximum bending moment M 2within)/12.Meet the extension elongation X of the chock of the above-mentioned upper limit if calculate, then it is the length of the scope of 0.085 ~ 0.410 times of chock 30 total length Y.
According to the solar panel pallet of above-mentioned this structure, action effect as described below can be obtained.
By making the both ends of chock 30 stretch out from rafter 10, the simply supported beam of two supports can be utilized reduce the bending moment of the span central authorities vicinity being applied to chock 30.Therefore, compared with the situation not making the both ends of chock stretch out, the cross section second moment of chock 30 can be reduced, and sectional area can be reduced by thinning wall thickness, therefore, the lightweight of chock 30 can be realized.Wherein, when in the scope of 0.085 ~ 0.410 times extension elongation X of chock 30 being set in chock 30 total length Y, because the bending moment be applied on chock 30 is less than 2/3 of maximum bending moment, therefore ideal.Particularly, when the extension elongation X of chock 30 being set as 0.210 times of chock 30 total length Y, the bending moment be applied on chock 30 is minimum.
Like this, by limiting the bending moment be applied on chock 30, can reduce and be applied to pallet stress on the whole, and can light weight be provided and there is the solar panel pallet 1 of sufficient intensity.In addition, the extension elongation X of desirable chock 30 can be calculated according to the load of solar panel 2.
In addition, in the present embodiment, owing to supporting a rafter 10 with two pillars 50,50, therefore very stable.In addition, by arranging stull 59 between the pillar 50,50 supported the upside of a pair rafter 10,10 respectively, thus the structure of not easily laying across is formed.In addition, because each rafter 10,10 is supported obliquely by pillar 50, solar energy face 2 therefore can be made effectively to receive sunlight towards the direction of the sun.
In addition, in the present embodiment, because rafter 10 is connected with pillar 50 by gusset 55, therefore, strengthened at the interval rafter 10 being configured with gusset 55, thus the flexure of span centre is diminished.That is, due to the substantial distance between the fulcrum of rafter 10 can be shortened, the bending moment be applied on rafter 10 can therefore be reduced.By this, the wall thickness of the thinning rafter 10 of energy, and can sectional area be reduced, therefore, the lightweight of rafter 10 can be realized.
Wherein, by being set in the scope of 0.075 ~ 0.150 times of rafter 10 total length M by the length L of gusset 55, solar panel pallet 1 can be made light-weighted effective.That is, if gusset 55 is shorter than 0.075 times of rafter 10 total length M, then fully bending moment cannot be reduced, on the contrary, if gusset 55 is than 0.150 double-length of rafter 10 total length M, then gusset 55 weight will increase, and the overall light-weighted effect of pallet is diminished.
In addition, in the present embodiment, be defined as by the fixed position that gusset 55 pairs of rafters 10 are fixed and meet above-mentioned (formula 1) and (formula 2) simultaneously, to make rafter 10 both ends stretch out from the position of the fulcrum (position of gusset 55) of itself and pillar 50, the bending stress of the fulcrum vicinity being applied to rafter 10 can be made to disperse.Therefore, can the bending moment be applied on rafter 10 be reduced, the wall thickness of the thinning rafter 10 of energy, and can sectional area be reduced.By this, rafter 10 further lightweight can be realized.
In addition, owing to being provided with raised line 58 on gusset 55, rafter 10 is provided with the groove 14 engaged with raised line 58, therefore easily and correctly can carries out the location of the mutual alignment of gusset 55 and rafter 10.In addition, because raised line 58 and groove 14 play the effect of ribs, the stiffening effect of diagonal angle fagging 55 and rafter 10 can therefore be obtained.
In addition, because rafter 10 and chock 30 are made up of the extrudate of aluminum alloy, the lightweight of solar panel pallet 1 entirety can therefore be realized.In addition, the precision of each component can be improved, and can easily and correctly carry out installation exercise, and excellent weatherability and attractive in appearance can be realized.In addition, aluminium alloy is excellent in recycling property, therefore, after pallet is aging, can recycle material.
In addition, in the present embodiment, the deflection distribution laying respectively at the upper edge of the setting position of solar panel 2 and the chock 30,30 of lower edge is equal, and by parallel with rafter 10 or chock 30 for each bar limit of support solar panel 2 four rectangles that P1, P2, P3, P4 are formed by connecting (illustrating with double dot dash line in figure 3).By this, as shown in Figure 9, the deflection of upper and lower each chock 30 at fixing point P1 and P3 place is equal all the time, and the deflection of upper and lower each chock 30 at fixing point P2 and P4 place is equal all the time.Therefore, the position relationship that the straight line connecting fixed position P1, P3 of each solar panel 2 and the straight line being connected and fixed position P2, P4 can remain parallel to each other all the time.Therefore, even if solar panel 2 tilts relative to original installation surface, also distortion hardly, thus can guarantee flatness.By this, can suppress to be applied to solar panel 2 distortional stress with it.In addition, because chock 30 can allow distortion to a certain degree (even if distortion also produces twisting stress hardly on solar panel 2), therefore, the sectional area of part can be reduced, and lightweight can be realized further.
Above, be illustrated for implementing embodiments of the present invention, but the present invention is not limited to above-mentioned execution mode, can appropriate change design without departing from the scope of the subject in the invention.Such as, in the above-described embodiment, rafter 10 and chock 30 are made up of the extrudate of aluminum alloy, but the present invention is not limited to this.Such as, both can be formed by stainless steel alloy, also can by being formed after sheet material bending machining.
In addition, in the above-described embodiment, stull 59 is arranged on the pillar 50 that supports the top of a rafter 10 and between the pillar 50 supported the top of another rafter 10, but the present invention is not limited to this.Such as, stull 59 also can be arranged on the pillar 50 that supports the pars intermedia of a rafter 10 and between the pillar 50 supported the pars intermedia of another rafter 10.In addition, stull 59 can also be arranged on the pillar 50 that supports the top of a rafter 10 and between the pillar 50 supported the pars intermedia of another rafter 10.
Below, with reference to accompanying drawing, the second execution mode of the present invention is described in detail.
As shown in Figure 10, solar panel pallet 101 comprises: the rafter seat (supporting frame) 110,110 supported rafter (panel fixed frame) 130; For to solar panel 102(with reference to Figure 12) rafter 130,130 that is fixed And to the pillar 140 that rafter seat 110 supports.In embodiments, when solar panel pallet 101 being observed from front (rafter 130 step-down side), fore-and-aft direction is set to longitudinal direction, left and right directions is set to transverse direction.
Rafter seat 110 extends in the horizontal, and is that the mode of horizontal direction configures with long side direction.Rafter seat 110 is arranged on two positions of front side and rear side.Rafter seat 110,110 configures in parallel with each other across interval.The rafter seat 110 of front side is configured in the position lower than the rafter seat 110 of rear side.
As shown in figure 11, rafter 130 extends in the vertical.The long side direction of rafter 130 configures obliquely relative to horizontal direction.Observe from front, the front step-down of rafter 130, rear uprises.Rafter 130 is erected on rafter seat 110,110.The both ends of rafter 130 are stretched out respectively from a pair rafter seat 110,110 outside front and back.The angle of inclination of rafter 130 is consistent with the angle of inclination of solar panel 102.
As shown in figure 12, on solar panel pallet 101, be provided with multiple solar panel 102.In the present embodiment, solar panel 102 arranges five pieces in the vertical, arranges four pieces in the horizontal, thus on a solar panel pallet 101, be placed with 20 pieces of solar panels 2 altogether.Solar panel 102 is erected between the adjacent rafter in left and right 130,130, and the left end of solar panel 102 and right-hand end are respectively bearing on rafter 130,130.In addition, arranging block number and arranging form of solar panel 102 is an example, and the present invention is not limited to the structure of present embodiment.
As shown in Figure 10, pillar 140 arranges support the rafter seat 110 of front side two, adds up to four to two that the rafter seat 110 of rear side supports.A rafter seat 110 is supported by two pillars 140,140.Two pillars 140,140 supported the rafter seat 110 of front side are than two pillars 140 supported the rafter seat 110 of rear side, 140 shorter.Pillar 140 is fixedly supported upon on the head of stake 103.Stake 103 is such as formed as spiral helicine spiral stake by axle portion and forms, and rotates be pressed into ground by making it, thus its stake 103 main part is embedded in subsurface.In addition, the position for arranging pillar 140 is not limited to the head of stake 103, as long as the bearing-surface that such as independent base station and Bu Jitai (Japanese: cloth base Foundation) etc. are stable.
As shown in figure 15, pillar 140 is made up of the hollow extrudate of aluminum alloy.Pillar 140 is in quadrangular shape.Rectangular in shape is observed from cross-wise direction in the periphery of pillar 140.The long leg 140a of pillar 140 is along the long side direction of rafter seat 130.The size dimension of the short leg 140b of pillar 140 is equal with the width dimensions of rafter seat 130 (with reference to Figure 14).Each side in four sides of pillar 140 is formed with the column sections accepting groove 141 for accommodating bolt B head.The channel opening of column sections accepting groove 141 is in side upper shed.Column sections accepting groove 141 extends on the long side direction of pillar 140.Bolt B such as can use hex bolts.The groove width size of column sections accepting groove 141 than bolt B head opposite side distance from size large, less than diagonal distance.By this, bolt B is in and can moves along long side direction in column sections accepting groove 141 but rotate the state stoped.
Column sections accepting groove 141 is formed a pair engaging portion 143,143 inwards extended respectively from the groove sidewall 142,142 of both sides.Engaging portion 143,143 is formed in the long side direction total length of pillar 140.The outer surface of engaging portion 143,143 and the side of pillar 140 coplanar.The standoff distance of engaging portion 143,143 is the size slightly larger than the external diameter in bolt B axle portion.The axle portion of bolt B through engaging portion 143,143 after, give prominence to from the side of pillar 140.The head of bolt B is housed in column sections accepting groove 141, by being abutted by the medial surface of the contact-making surface of head with engaging portion 143,143, bolt B just can be prevented to be pulled out.
In addition, in the following description, when the column sections accepting groove 141 being formed at long leg 140a and the column sections accepting groove 141 being formed at short leg 140b will be distinguished, the accepting groove being formed at long leg 140a is called " long side accepting groove 141a ", the accepting groove being formed at short leg 140b is called " short brink accepting groove 141b ".
The groove width size of long side accepting groove 141a is larger than the groove width size of short brink accepting groove 141b, the bolt B that to contain diameter in long side accepting groove 141a larger than the diameter of the bolt B be contained in short brink accepting groove 141b.Long side accepting groove 141a is each on long leg 140a, 140a respect to one another forms two row.Long side accepting groove 141a, the 141a being formed at a long leg 140a and long side accepting groove 141a, 141a of being formed at another long leg 140a are formed as the line symmetric shape centered by the straight line be connected to each other by the pars intermedia of short leg 140b, 140b.Clip above-mentioned straight line relative between long side accepting groove 141a, 141a, be formed with the ribs 144 be connected with each other by the groove sidewall 142,142 of line symmetry.Ribs 144 is formed as and groove sidewall 142,142 coplanar.
The leading section of the engaging portion 143 of long side accepting groove 141a is given prominence to towards the bottom side of groove.Leading section is given prominence to continuously along flute length edge direction, becomes ridge 143a.Ridge 143a abuts with the contact-making surface of bolt B head, but due to contact area little, therefore, contact is large, thus can suppress traversing on flute length edge direction of bolt B.
Short brink accepting groove 141b forms one on a short leg 140b.The groove sidewall 142,142 of short brink accepting groove 141b is orthogonal with ribs 144 to be connected, and ribs 144 forms the groove bottom wall of short brink accepting groove 141b.Ridge is not formed at the leading section of the engaging portion 143 of short brink accepting groove 141b, but smooth.In addition, the engaging portion 143 of short brink accepting groove 141b also can form ridge.
As shown in figure 17, rafter seat 110 is made up of the extrudate of aluminum alloy.The rectangular in cross-section shape of rafter seat 110, it comprises upper surface, lower surface and two sides.The upper surface and two sides of rafter seat 110 are formed accepting groove 111 for accommodating bolt B head respectively.In addition, when to distinguish the accepting groove 111 that is formed at rafter seat 110 upper surface be formed at two sides accepting groove 111, the accepting groove being formed at upper surface is called " top accepting groove 111a ", the accepting groove being formed at side is called " sidepiece accepting groove 111b ".
As shown in figure 14, sidepiece accepting groove 111b is formed in the side lower of rafter seat 110.The head for the bolt B be fixed rafter seat 110 and gusset 180 is contained in sidepiece accepting groove 111b.Bolt B such as can use hex bolts.The groove width size of sidepiece accepting groove 111b than bolt B head opposite side distance from size large, less than diagonal distance.By this, bolt B is in and can moves along long side direction in sidepiece accepting groove 111b but rotate the state stoped.One counter-lateral quadrents accepting groove 111b, 111b is all formed on identical height and position.In addition, between the groove bottom wall of sidepiece accepting groove 111b, 111b respect to one another, the ribs 117 they be connected is formed.
A pair engaging portion 113,113 is formed at the openend of sidepiece accepting groove 111b.The engaging portion 113,113 inwards extended respectively from groove sidewall 112 of engaging portion 113 is formed in the long side direction total length of rafter seat 110.The outer surface of engaging portion 113,113 and the side of rafter seat 110 coplanar.The standoff distance of engaging portion 113,113 is the size slightly larger than the external diameter in bolt B axle portion.The axle portion of bolt B through engaging portion 113,113 after, give prominence to from the side of rafter seat 110.The head of bolt B inserts from the end of the long side direction of sidepiece accepting groove 111b.The state that bolt B is given prominence to from the gap between engaging portion 113,113 with axle portion, moves on desired position along flute length edge direction.Engaging portion 113 abuts with the contact-making surface of bolt B head, is extracted by from accepting groove 111 to prevent bolt B.
The side of rafter seat 110 is formed the groove 116 extended along long side direction.Groove 116 is formed in the downside of groove portion accepting groove 111b.Groove 116 is the parts engaged with the raised line 182 of gusset 180 described later.
As shown in FIG. 13 and 14, rafter seat 110 is connected by gusset 180 with pillar 140.At rafter seat 110 with on the connecting portion of pillar 140, the upper surface of pillar 140 abuts with the lower surface of rafter seat 110, and rafter seat 110 and pillar 140 are sandwiched between pair of horns fagging 180,180.
Gusset 180 side-looking rectangular in shape, it is made up of the extrudate of aluminum alloy.The long side direction (direction of extrusion) of gusset 180 configures along the long side direction of rafter seat 110.Two edges up and down of gusset 180 are formed with ribs 181 respectively.Ribs 181 bends towards outside (clamping outside during rafter seat 110) relative to the plate portion of gusset 180.Gusset 180 is suitably formed bolt hole (not shown).The axle portion of bolt B is inserted bolt hole.
As shown in figure 14, the face contacted with rafter seat 110 of gusset 180 is formed with raised line 182.Raised line 182 extends along the long side direction of gusset 180.Raised line 182, by mutually embedding with the groove 116 of rafter seat 110, plays the effect of the location of gusset 180 and rafter seat 110.In addition, in the present embodiment, gusset 180 is formed with raised line 182, rafter seat 110 is formed groove 116, but also can form groove on gusset 180, and form raised line on rafter seat 110.
At the connecting portion place of rafter seat 110 with gusset 180, the head of bolt B is housed in the sidepiece accepting groove 111b of rafter seat 110, and the axle portion of bolt B is given prominence to from sidepiece accepting groove 111b.Run through the bolt hole of gusset 180 from the axle portion that sidepiece accepting groove 111b gives prominence to, thus also give prominence to from gusset 180.If nut N to be tightened in the axle portion from the outstanding bolt B of gusset 180, then carry out the engaging portion 113 of counter-lateral quadrents accepting groove 111b by the head of bolt B and nut N and gusset 180 clamps.By this, rafter seat 110 and gusset 180 can be fixed.
At the connecting portion place of pillar 140 with gusset 180, the head of bolt B is housed in the long side accepting groove 141a of pillar 140, and the axle portion of bolt B is given prominence to from long side accepting groove 141a.Run through the bolt hole of gusset 180 from the axle portion that long side accepting groove 141a gives prominence to, thus also give prominence to from gusset 180.If nut N to be tightened in the axle portion from the outstanding bolt B of gusset 180, then by the head of bolt B and nut N, the engaging portion 143 of long side accepting groove 141a and gusset 180 are clamped.By this, pillar 140 and gusset 180 can be fixed.
By this, rafter seat 110 is connected by gusset 180 with pillar 140.
Below, the length L(of diagonal angle fagging 180 is with reference to Figure 13) and rafter seat 110 and gusset 180 weight between relation be described.Such as, suppose that the length of rafter seat 110 is 4000mm, when engaging with pillar 140 not using gusset, the weight of rafter seat 110 is 14kg.At this, situation when being connected with pillar 140 by rafter seat 110 gusset 180 that uses length L to be 200mm carries out tentative calculation, due to the distance between the fulcrum of rafter seat 110 reality can be shortened, therefore, the bending moment be applied on rafter seat 110 can be reduced, and the sectional area of rafter seat 110 can be reduced, thus rafter seat 110 can be made the weight of about 10kg.The weight (two pieces) of gusset 180 is about 1kg.Because the total weight of rafter seat 110 and gusset 180 is about 11kg, the lightweight of about 3kg therefore can be realized.
In addition, the length L of diagonal angle fagging 180 is the situation of 350mm when carrying out tentative calculation, and the weight of rafter seat 110 is about 7kg, and the weight (two pieces) of gusset 180 is about 2kg.Because the total weight of rafter seat 110 and gusset 180 is about 9kg, the lightweight of about 5kg therefore can be realized.
That is, if increase gusset 180, then the lightweight of rafter seat 110 can be realized.But, increase gusset 180, the weight of gusset 180 correspondingly can be made to increase.Therefore, it is preferable that, the balance between the recruitment considering the light-weighted effect of rafter seat 110 and gusset 180 weight brought because making gusset 180 increase carrys out the length L scope of set angle fagging 180.According to foregoing, it is preferable that, when rafter seat 110 is 4000mm, the length L of gusset 180 is set as 300mm ~ 600mm.By this, the length L of gusset 180 is in the scope of 0.075 ~ 0.150 times of rafter seat total length.More preferably, preferably the length L of gusset 180 is set as 350mm ~ 500mm.By like this, the length L of gusset 180 is in the 0.088(0.0875 of rafter seat 110 total length Y) in ~ scope of 0.125 times.
As shown in Figure 10, equal distance is stretched out towards outside by the both ends of the rafter seat 110 of pair of posts 140,140 supporting respectively from the pillar 140,140 of both sides.The extension elongation X of rafter seat 110 is 0.210 times of rafter seat 110 total length.Below, to the numerical value of extension elongation X according to being described.The stress be applied in the Basic Design of pallet on rafter seat 110 is determined by the position of two pillars (supporting point) 140,140.In addition, in the research of following extension elongation X, suppose there is uniform load to calculate in the upper effect of beam (rafter seat).
Usually, when in the total length of beam, effect has a uniform load w, acting on bending moment on beam maximum is when beam is supported at two ends, when namely the extension elongation X of beam is 0.Now bending moment (maximum bending moment) M of the central portion of chock is following formula.
M=w·l 2/8
W: uniform load
L: distance between the fulcrum
On the other hand, the bending moment M of the extension at the both ends of beam xwith the bending moment M of the central portion of beam atime equal, the bending moment that beam produces is minimum.At this, represent with following formula:
M X=-wX 2/2
M A=[{w(X+l) 2-wX 2}/2l]·l/2-w/2(X+l/2) 2
If the uniform load w of solar panel 2 is set as general numerical value and 9.8N(1kgf), and calculate and meet M x=M athe extension elongation X of chock, then it is 0.210 times of rafter seat 110 total length Y.
But, in the present invention, the bending moment that rafter seat 110 produces is limited in the 2/3(=wl of maximum bending moment M 2within)/12.Meet the extension elongation X of the chock of the above-mentioned upper limit if calculate, then it is the length of the scope of 0.085 ~ 0.410 times of rafter seat 110 total length Y.
As shown in Figure 10, between the pillar 140 that the rafter seat 110 of front side is supported and the pillar 140 that rafter seat 110 frame of rear side is supported, stull 104 is provided with.Specifically, stull 104 be erected at respectively from forward observation left side, between the pillar 140,140 of front and back and right side, between the pillar 140,140 of front and back.Between the pillar 140,140 of front and back, erection has one end of two stulls, 104, stull 104 to be connected with the upper end of the pillar 140 of front side, and the other end is connected with the bottom of the pillar 140 of rear side.One end of another stull 104 is connected with the bottom of the pillar 140 of front side, and the other end is connected with the upper end of the pillar 140 of rear side.
In addition, between the pillar 140,140 of front side, stull 104 is also provided with.One end of stull 104 is connected with the upper end of the pillar 140 of left and right one side, and the other end is connected with the bottom of the pillar 140 of left and right the opposing party.
In addition, between two pillars 140,140 of rear side, stull 104 is also provided with.One end of stull 104 is connected with the upper end of the pillar 140 of left and right one side, and the other end is connected with the bottom of the pillar 140 of left and right the opposing party.
Stull 104 is made up of the extrudate of aluminum alloy.Stull 104 such as has the back part 104a abutted with the long leg 140a of pillar 140 or short leg 140b, and it is formed as cross section is U-shaped.In addition, the radical of stull 104, configuration direction, material and shape are not limited to said structure, can appropriate change.
As shown in figure 16, stull 104 and pillar 140 can use bolt B and nut N to be connected.The back part 104a of stull 104 is formed bolt hole (not shown).The head of bolt B is housed in the column sections accepting groove 141 in the face abutted with stull 104, and the axle portion of bolt B is given prominence to from column sections accepting groove 141.The axle portion of outstanding bolt B is inserted the bolt hole of stull 104, and screw by making nut N and its axle portion screw togather.Like this, by head and the nut N of bolt B, just can clamp the back part 104a of the engaging portion 143 of column sections accepting groove 141 and stull 104, and pillar 140 is connected with stull 104.
On the other hand, the bottom of pillar 140 uses bolt B and nut N and is fixed on the plate 103a of the upper end of stake 103 head.Pillar 140 is fixed on plate 103a by pair of brackets 105,105.Support 105 cross section is L-shaped.On plate 103a, bolt B and the bottom surface sections of nut N to support 105 is used to be fixed.Support 105,105 is configured to clamp pillar 140 from both sides.The portion of standing up of support 105 abuts with the long leg 140a of pillar 140.Be housed in the long side accepting groove 141a of the two sides of pillar 140 to the head of the bolt B that support 105 and pillar 140 are fixed, the bolt hole (not shown) in the portion of standing up of support 105 is run through in the axle portion of the bolt B of giving prominence to from this long side accepting groove 141a.By nut N being tightened in the axle portion of bolt B, the head of bolt B and nut N just can being used to clamp the engaging portion 143 of long side accepting groove 141a and the portion of standing up of support 105, and pillar 140 and support 105 are fixed.In addition, in the present embodiment, support 105 abuts with the long leg 140a of pillar 140, but is not limited to this, and it also can abut with short leg 140b.
Below, the fixed structure of rafter seat 110 and rafter 130 is described.As shown in figure 17, the upper surface of rafter seat 110 tilts relative to horizontal direction.The angle of inclination of the upper surface of rafter seat 110 is equal with the angle of inclination of rafter 130.The head for the bolt B be fixed rafter seat 110 and rafter 130 is contained in the accepting groove 111a of top.
The upper surface of top accepting groove 111a tilts, and its cross section is quadrangle form.A pair engaging portion 113,113 inwards extended respectively from groove sidewall 112a, 112b of both sides is formed in the upper, open end of top accepting groove 111a.Engaging portion 113,113 is formed in the long side direction total length of rafter seat 110.Engaging portion 113,113 all tilts relative to horizontal direction when cross-wise direction is observed.The engaging portion 113 of extending from highly lower groove sidewall 112a in a pair engaging portion 113,113 extends obliquely, and the engaging portion 113 of extending from highly higher groove sidewall 112b extends towards oblique below.Engaging portion 113,113, and to be formed in identical faces with identical inclined at inclination angles relative to horizontal direction.These engaging portions 113,113 form the upper surface of the inclination of rafter seat 110.
Engaging portion 113,113 engages with the first stiffener 150, is extracted by from top accepting groove 111a to prevent the first stiffener 150.Gap between engaging portion 113,113 has the width dimensions can inserted for the axle portion of bolt B and periphery thereof (in the baseplate part 151 of the first stiffener 150, be clipped in wall thickness part between two row gathering sills 154,154).Engaging portion 113 is formed with below ridge 114(for leading to the movement of the first stiffener 150 sometimes also referred to as " guiding ridge 114 ").Guiding ridge 114 is formed in the long side direction total length of top accepting groove 111a.Guiding is outstanding in groove from the Width leading section (medial end) of engaging portion 113 by ridge 114.
As shown in figure 18, rafter 130 is made up of the hollow extrudate of aluminum alloy.The flange part 132,132 that rafter 130 comprises web portion 131 and formed at web portion about 131 ...In addition, when flange part 132 to be divided into upside flange part 132 and downside flange part 132, be sometimes referred to as " upper flange part 132b " and " lower flange 132a ".
The cross sectional shape of web portion 131 is trapezoidal shape that downside broadens, hollow.Accepting groove 134 is formed in the upper end of web portion 131.Insert in accepting groove 134 and be used for solar panel 102(with reference to Figure 12) head of bolt (not shown) that is fixed.The upper, open end of accepting groove 134 is formed a pair engaging portion 135,135 inwards extended respectively from the groove sidewall of both sides.
Upper flange part 132b, 132b are extended towards both directions outside (the thickness direction both sides of web portion 131) respectively from the upper end of web portion 131.Lower flange 132a, 132a are extended towards both directions outside (the thickness direction both sides of web portion 131) respectively from the lower end of web portion 131.Lower flange 132a forms the locking plate pressed by the second stiffener 170.In addition, lower flange 132a is called locking plate 132a below.The portion of standing up 133 of standing up upward is formed at the Width leading section (outboard end) of locking plate 132a.
As shown in Figure 17 and Figure 19, the first stiffener 150 is made up of the extrudate of aluminum alloy.The temporary fixed wall portion 152 that first stiffener 150 comprises baseplate part 151 and hangs down from baseplate part 151.Baseplate part 151 is sandwiched in the part between the head of bolt B and engaging portion 113.Baseplate part 151 is formed thicker than engaging portion 113.Baseplate part 151 has the width dimensions larger than the width in gap between engaging portion 113,113.If be housed in by the first stiffener 150 in the accepting groove 111a of top, then the Width both ends of baseplate part 151 will abut with the lower surface of engaging portion 113,113.On baseplate part 151, be formed with two bolt holes 153,153 along the direction of extrusion across compartment of terrain.The axle portion for rafter 130 being fixed on the bolt B on rafter seat 110 is inserted in bolt hole 153.If screwed by bolt B and nut N, then the upper surface of baseplate part 151 will be pressed against on the lower surface of engaging portion 113, and produces frictional force.Standoff distance between bolt hole 153,153 is the length of the bottom that can configure rafter 130 between bolt B, B.In bolt hole 153,153, insert the axle portion along the adjacent pair of bolts B of flute length edge direction, B.
On the upper surface of baseplate part 151, be formed with the two row gathering sills 154,154 along the direction of extrusion.Gathering sill 154 is formed on the position corresponding with the guiding ridge 114 of engaging portion 113.Two row gathering sills 154,154 are parallel to each other.Guiding ridge 114 is inserted in gathering sill 154.The surface of part in baseplate part 151, that be sandwiched between two row gathering sills 154,154 is given prominence to upward, and the wall thickness at its position, both sides of the wall ratio of this part is large.The gauge of its outstanding size and engaging portion 113 is roughly equal, if be housed in the accepting groove 111a of top by the first stiffener 150, then the surface in the outer surface of engaging portion 113 and the slab portion of baseplate part 151 is roughly coplanar.
A pair rotation lower surface of baseplate part 151 is formed for preventing bolt B from rotating prevents with ridge 156a, 156b.Rotate and prevent from being formed along the long side direction of the first stiffener 150 with ridge 156a, 156b.A pair rotation prevent with the inside dimension between ridge 156a, 156b than bolt B head opposite side distance from size large, less than diagonal distance.By this, bolt B is in its head energy inserting bolt and rotates and prevent with between ridge 156a, 156b but the state that stoped of rotation.Bolt rotates and prevents having the outstanding size shorter than the gauge of bolt B head with ridge 156a, 156b.Bolt near temporary fixed wall portion 152 side rotates and prevents the outstanding size with ridge 156b from preventing by the outstanding size of ridge 156b short than the bolt rotation away from temporary fixed wall portion 152 side, thus can not interfere with temporary fixed screw Va described later.
Temporary fixed wall portion 152 is arranged on an end of the Width of baseplate part 151.When the first stiffener 150 is configured in the accepting groove 111a of top, be configured to make temporary fixed wall portion 152 be upside.Temporary fixed wall portion 152 hangs down from the upper end side of baseplate part 151 along groove sidewall 112b, and with baseplate part 151 in scissors junction.If be housed in by the first stiffener 150 in the accepting groove 111a of top, then the lateral surface of temporary fixed wall portion 152 can abut with groove sidewall 112b.In addition, the length that hangs down of temporary fixed wall portion 152 is set, abut with the bottom of top accepting groove 111a to make the bottom of temporary fixed wall portion 152.In addition, the bottom of temporary fixed wall portion 152 also can not necessarily will abut with the bottom of top accepting groove 111a, can also be the structure across a little interval between the bottom of top accepting groove 111a.
Temporary fixed wall portion 152 is formed with screw hole 155.The screw Va(reference Figure 17 for being temporarily fixed at by the first stiffener 150 on groove sidewall 112b is inserted) in screw hole 155.Screw hole 155 is formed on a position of the roughly pars intermedia of the direction of extrusion.In addition, the position of screw hole 155 is not limited to pars intermedia, and in addition, the number positional of screw hole 155 is not defined as a position yet.In addition, groove sidewall 112b is also formed with the screw hole 115 inserted for screw Va.Screw hole 115 is formed at and is equivalent on the position of screw hole 155 when being arranged on installation site by the first stiffener 150.
As shown in figure 18, to be configured to its direction of extrusion identical with the flute length edge direction of top accepting groove 111a for the first stiffener 150.First stiffener 150 is formed as longer than common packing ring, thus can run through for along the adjacent multiple bolt B of flute length edge direction, B.Specifically, the length dimension of the first stiffener 150 to be set as than the outboard end of a pair second stiffeners 170,170 being located at rafter 130 both sides between distance.
Second stiffener 170 is made up of the extrudate of aluminum alloy.Second stiffener 170 is configured to make the direction of extrusion be the direction (long side direction of rafter 130) orthogonal with the direction of extrusion of the first stiffener 150.As shown in figure 20, the second stiffener 170 comprises baseplate part 171 and foot 172, second stiffener 170 cross section is L-shaped.The central part of baseplate part 171 is formed with bolt hole 173.The axle portion for rafter 130 being fixed on the bolt B on rafter seat 110 is inserted in bolt hole 173.
Foot 172 is formed as giving prominence to downward from an end of the Width (direction orthogonal with the direction of extrusion) of baseplate part 171.Foot 172 is configured in the side away from rafter 130.The bottom of foot 172 abuts with the upper surface (upper surface of engaging portion 113) of rafter seat 110.
The other end (side contacted with the locking plate 132a of rafter 130) i.e. side edge part of the Width of baseplate part 171 forms to press the end of locking plate 132a and carries out locking press section 174.The lower surface of press section 174 is formed with groove 175, and this groove 175 can insert for the portion of standing up 133 be formed on the Width leading section of locking plate 132a.
As shown in figure 18, the second stiffener 170 is configured in the Width both ends of rafter 130 respectively.If screwed the second stiffener 170 by bolt B and nut N, then the locking plate 132a of rafter 130 can be pressed by the second stiffener 170 and engaged.Meanwhile, the foot 172 of the second stiffener 170 can be pressed against in the engaging portion 113 of rafter seat 110.
Below, the step of rafter seat 110 and rafter 130 being fixed is described.
As shown in figure 17, first, the axle portion of bolt B, B is inserted to bolt hole 153,153 from lower surface (be formed with bolt rotation and prevent the face with ridge 156a, the 156b) side of the first stiffener 150.Then, first stiffener 150 and bolt B, B are inserted from the end of top accepting groove 111a, and with the state making the axle portion of bolt B outstanding from the gap between engaging portion 113,113, move to desired position (position to rafter 130 is fixed) along flute length edge direction.Now, because the first stiffener 150 is formed as slightly less than the inside dimension of top accepting groove 111a, therefore it can not be stuck on the inner surface of top accepting groove 111a.In addition, the guiding ridge 114 due to engaging portion 113 lower surface is inserted in the gathering sill 154 of baseplate part 151 upper surface, and therefore the first stiffener 150 can move swimmingly along top accepting groove 111a.In addition, because the bottom of temporary fixed wall portion 152 abuts with the bottom of top accepting groove 111a, therefore the angle of inclination of the first stiffener 150 can kept under constant state, the first stiffener 150 is easily moved in the accepting groove 111a of top.If make the first stiffener 150 be moved to assigned position, then make bolt Va insert the screw hole 115 of rafter seat 110 and the screw hole 155 of the first stiffener 150, the first stiffener 150 is temporarily fixed on rafter seat 110.
In this state, rafter seat 110 is transported to scene.When carrying, because the first stiffener 150 is temporarily fixed on rafter seat 110, therefore the first stiffener 150 can not loosen and can carry with stable state.
Then, in the job site of solar panel pallet, rafter seat 110 is arranged on pillar 140, and rafter 130 is set between the axle portion of the bolt B outstanding from rafter seat 110, B.It is orthogonal with the long side direction of rafter seat 110 that rafter 130 is configured to its long side direction, and between the rafter seat 110,110 being erected at front and back a pair.In addition, rafter 130 is installed in advance the dog screw Vb being used for positioning relative to the rafter seat 110 of its long side direction.Dog screw Vb is nailed on from the downside of locking plate 132a in advance, and makes the head of dog screw Vb give prominence to from the bottom surface of locking plate 132a in advance.By making the head of dog screw Vb abut with the bight of the upper surface of rafter seat 110, the long side direction position of rafter 130 just easily can be determined.
In addition, because the first stiffener 150 is temporarily fixed on desired setting position, the axle portion of therefore outstanding bolt B becomes the guide of rafter 130 relative to the setting position of rafter seat 110.Therefore, as long as between axle portion rafter 130 being arranged on bolt B, B, just can easily carry out the location on the long side direction of rafter seat 110.By this, can making, operation is set and become easy.
Then, the mode pressed with the leading section of the locking plate 132a to rafter 130 arranges the second stiffener 170,170.The mode that second stiffener 170 is positioned at downside with foot 172 declines from the top of bolt B, thus the axle portion of bolt B is inserted in bolt hole 173.In addition, nut N be arranged on the leading section from the outstanding bolt B axle portion of the baseplate part 171 of the second stiffener 170 and screw.Now, the head due to bolt B is in the state rotating and be subject to bolt rotation and prevent from stoping with ridge 156a, 156b, therefore easily can carry out screwing of nut N.Screwed by above-mentioned, bolt B and nut N clamp the first stiffener 150, second stiffener 170, engaging portion 113 and locking plate 132a by screwing.In addition, the engaging portion 113 of foot to rafter seat 110 of the second stiffener 170 presses, and the end that press section 174 presses locking plate 132a is locking to carry out.After completing nut N formally screwing in bolt B, both screw Va can be pulled down, it also can be made to keep installment state.
According to the solar panel pallet 101 of above-mentioned this structure, action effect as described below can be obtained.
In the solar panel pallet 101 of present embodiment, because rafter seat 110 is connected with pillar 140 by gusset 180, therefore, is strengthened at the interval rafter seat 110 being configured with gusset 180, thus the flexure of span centre is diminished.That is, due to the substantial distance between the fulcrum of rafter seat 110 can be shortened, the bending moment be applied on rafter seat 110 can therefore be reduced.By this, the wall thickness of the thinning rafter seat 110 of energy, and can sectional area be reduced, therefore, the lightweight of rafter seat 110 can be realized.
By being set in the scope of 0.075 ~ 0.150 times of rafter seat 110 total length Y by the length L of gusset 180, solar panel pallet 101 can be made light-weighted effective.That is, if gusset 180 is shorter than 0.075 times of rafter seat 110 total length Y, then fully bending moment cannot be reduced, on the contrary, if gusset 180 is than 0.150 double-length of rafter seat 110 total length Y, then the weight of gusset 180 will increase, and the overall light-weighted effect of pallet is diminished.
In addition, owing to being provided with raised line 182 on gusset 180, rafter seat 110 is provided with the groove 116 engaged with raised line 182, therefore easily and correctly can carries out the location of the mutual alignment of gusset 180 and rafter seat 110.In addition, because raised line 182 and groove 116 play the effect of ribs, the stiffening effect of diagonal angle fagging 180 and rafter seat 110 can therefore be obtained.
Because rafter seat 110 and pillar 140 are made up of the extrudate of aluminum alloy, the lightweight of solar panel pallet 101 entirety therefore can be realized.In addition, the precision of each component can be improved, and can easily and correctly carry out installation exercise, and excellent weatherability and attractive in appearance can be realized.In addition, aluminium alloy is excellent in recycling property, therefore, after pallet is aging, can recycle material.
On the other hand, pillar 140 according to the present embodiment, owing to can arrange bolt B in each side, therefore any direction all around can arrange stull 104.In addition, the rational height of bolt B also can free setting.In addition, in the scope that stull 104 can not interfere each other, stull 104 can be connected with multiple side.
By making the both ends of rafter seat 110 stretch out from pillar 140, the simply supported beam of two supports can be utilized reduce the bending moment of the span central authorities vicinity being applied to rafter seat 110.Therefore, compared with the situation not making the both ends of chock stretch out, the cross section second moment of rafter seat 110 can be reduced, thus sectional area can be reduced by thinning wall thickness.By this, the lightweight of rafter seat 110 can be realized.Wherein, when in the scope of 0.085 ~ 0.410 times extension elongation X of rafter seat 110 being set in rafter seat 110 total length Y, because the bending moment be applied on rafter seat 110 is less than 2/3 of maximum bending moment, therefore ideal.Particularly, when the extension elongation X of rafter seat 110 being set as 0.210 times of rafter seat 10 total length Y, the bending moment be applied on rafter seat 110 is minimum.
Like this, by limiting the bending moment be applied on rafter seat 110, can reduce and be applied to pallet stress on the whole, and can light weight be provided and there is the solar panel pallet 101 of sufficient intensity.
In addition, in the present embodiment, owing to supporting a rafter seat 110 with two pillars 140,140, therefore very stable.In addition, by arranging stull between pillar 140,140 adjacent in the vertical and between pillar 140,140 adjacent in the horizontal, thus the structure of not easily laying across is become.In addition, because each rafter 130,130 tilts relative to horizontal direction, solar panel 102 therefore can be made effectively to receive sunlight towards the direction of the sun.
On the other hand, according to above-mentioned this rafter seat 110 and the fixed structure of rafter 130, action effect as described below can be obtained.
Utilize the first stiffener 150, the contact area with engaging portion 113 can be increased.Even if because towards lift solar panel 102 direction blast (negative pressure) and cause rafter 130 by towards being pulled (rafter 130 pulls towards upborne direction) away from the direction of rafter seat 110, the pressing force (dead-end pressure from bolt B head) of the first stiffener 150 movement upward also can be dispersed on very wide area and act in engaging portion 113.By this, due to the face pressure be applied in engaging portion 113 can be reduced, the distortion of engaging portion 113 (curling) can therefore be suppressed.Thus, very large negative pressure can be born.
Particularly, in the present embodiment, the first stiffener 150 have and top accepting groove 111a groove sidewall 112a, 112b upper end between the roughly equal width dimensions of distance, therefore, the width dimensions of the first stiffener 150 can be increased to greatest extent.By this, the contact area of the first stiffener 150 and engaging portion 113 can be increased, and the tolerance performance to negative pressure can be improved.In addition, the baseplate part 151 due to the first stiffener 150 is formed thicker than engaging portion 113, therefore can make to concentrate the dead-end pressure of effect to be dispersed in very wide scope from bolt B head and transmit.
In addition, due to the first stiffener 150 be configured to make pair of bolts B adjacent along flute length edge direction in the accepting groove 111a of top, the shaft portion of B do not run through, and the distance between being formed as than the both ends of the second stiffener 170,170, therefore can increase the contact area of the first stiffener 150 and engaging portion 113 further.By this, the face pressure be applied in engaging portion 113 can be reduced further.In addition, by increasing the first stiffener 150 and the contact area of engaging portion 113, the frictional force of the first stiffener 150 and engaging portion 113 can be increased, and the first stiffener 150 can be suppressed to the slip of flute length edge direction.In addition, owing to just can be fixed two bolt B, B by first stiffener 150, therefore, with arrange the situation of the first stiffener 150 respectively for each bolt B, B compared with, it is consuming time to reduce arranging of the first stiffener 150.
In addition, on the first stiffener 150, prevent because temporary fixed wall portion 152 and bolt rotate the effect playing ribs with ridge 156a, 156b, therefore, the lightweight of the first stiffener 150 can not only be realized, and effectively can increase the cross section rigidity of the first stiffener 150.On the second stiffener 170, because the effect of ribs plays in foot 172, therefore, the lightweight of the second stiffener 170 can not only be realized, and effectively can increase the cross section rigidity of the second stiffener 170.
In addition, the Width both ends of the engaged plate 132a of engaging portion 113, the first stiffener 150 and the foot 172 of the second stiffener 170 clamp, therefore, engaging portion 113 is pressed by from positive and negative two faces, thus further can suppress the distortion of engaging portion 113.
In addition, the Width both sides of rafter 130 are pressed by the second stiffener 170, and by bolt B and screwing of nut N by firmly locking, therefore, can improve the constant intensity of rafter seat 110 and rafter 130.Particularly, be L-shaped because the second stiffener 170 is formed as cross section, therefore the power that screws of bolt B, nut N is easily delivered in locking plate 132a and engaging portion 113, thus can increase the power pressed locking plate 132a.
In addition, the portion of standing up 133 due to locking plate 132a stretches in the groove 175 of press section 174, therefore can improve the constant intensity of rafter seat 110 and rafter 130 further.Specifically, by making the portion of standing up 133 engage with groove 175, reliably prevent rafter 130 from offseting in the direction of the width.In addition, due to the contact area of locking plate 132a and the second stiffener 170 can be increased, the frictional force produced between rafter 130 and the second stiffener 170 can therefore be increased.Therefore, the skew of rafter 130 on its long side direction can also be prevented.
Above, be illustrated for implementing embodiments of the present invention, but the present invention is not limited to above-mentioned execution mode, can appropriate change design without departing from the scope of the subject in the invention.Such as, in the present embodiment, rafter seat 110, rafter 130 and pillar 140 are made up of the extrudate of aluminum alloy, but the present invention is not limited to this.Such as, also can be formed by other materials such as stainless steel alloy, steel material and resin materials.In addition, except extrudate, also can by carrying out bending machining to be formed to sheet material.
In addition, in the present embodiment, support with two pillars, 140 pairs of rafter seats 110, but be not limited to this.Such as, also can support with the pillar of more than three, can also support with the pillar of the V shape of dividing two strands to extend upward from a stake or base station.When supporting with the pillar of V shape, a stake (or base station etc.) both can be set in the below of the long side direction pars intermedia of rafter seat, and with two pillars extended in V shape above left and right from this stake, rafter seat is supported, also two stakes can be set in the below at the long side direction both ends of rafter seat, and with two pillars (adding up to two pillars) extended in V shape above left and right respectively from each stake, rafter seat be supported.When rafter seat is longer, the pillar of V shape can also be set again.

Claims (12)

1. a solar panel pallet, for being fixed solar panel, is characterized in that,
Described solar panel pallet comprises relative to fore-and-aft tilt ground a pair supporting frame, the plural panel fixed frame orthogonal with described supporting frame and the pillar that supports described supporting frame that extend,
Supporting frame described in each is provided with two described pillars,
Described supporting frame is connected with each described pillar by gusset,
The length of described gusset is in the scope of 0.075 ~ 0.150 times of described supporting frame total length,
The distance of the described gusset from the lower end of described supporting frame to side, bottom being set to A, the described gusset of the side, bottom of described supporting frame is set to B to the distance of the described gusset of side, upper end, when the described gusset of side, upper end is set to C to the distance of the upper end of described supporting frame
Described gusset arrangements is met at the same time on the position of these two formulas of 2.5C≤A≤8.0C and 2.5C≤B≤8.0C.
2. a solar panel pallet, for being fixed solar panel, is characterized in that,
Described solar panel pallet comprises relative to fore-and-aft tilt ground a pair supporting frame, the plural panel fixed frame orthogonal with described supporting frame and the pillar that supports described supporting frame that extend,
Supporting frame described in each is provided with two described pillars,
Described supporting frame is connected with each described pillar by gusset,
The length of described gusset is in the scope of 0.075 ~ 0.150 times of described supporting frame total length,
Described gusset is provided with raised line or groove,
Described supporting frame is provided with and the groove of the raised line or engagement that are arranged at described gusset or raised line.
3. solar panel pallet as claimed in claim 1 or 2, is characterized in that,
Stull is provided with between the described pillar supported in the upside of the described supporting frame to a side and the described pillar that the upside of the described supporting frame of the opposing party is supported.
4. solar panel pallet as claimed in claim 1 or 2, is characterized in that,
Described supporting frame, described panel fixed frame, described pillar and described gusset are all be made up of the extrudate of aluminum alloy.
5. a solar panel pallet, for being fixed solar panel, is characterized in that,
A pair supporting frame that described solar panel pallet comprises multiple panel fixed frames that long side direction tilts relative to horizontal direction, long side direction is horizontal direction and intersect with described panel fixed frame and the many pillars that described supporting frame is supported,
Supporting frame described in each is provided with two the above pillars,
Described supporting frame is connected by gusset with described pillar,
Described gusset is provided with raised line or groove,
Described supporting frame is provided with and the groove of the raised line or engagement that are arranged at described gusset or raised line.
6. solar panel pallet as claimed in claim 5, is characterized in that,
The length of described gusset is in the scope of 0.075 ~ 0.150 times of described supporting frame total length.
7. solar panel pallet as claimed in claim 5, is characterized in that,
Described supporting frame is erected at described pillar with its both ends from the mode that described pillar stretches out, and the extension elongation of described supporting frame is in the scope of 0.085 ~ 0.410 times of described supporting frame total length.
8. solar panel pallet as claimed in claim 5, is characterized in that,
Stull is provided with between the described pillar that the described supporting frame of a side is supported and the described pillar that the described supporting frame of the opposing party is supported.
9. solar panel pallet as claimed in claim 5, is characterized in that,
Stull is provided with between the described pillar that the described supporting frame of a side is supported.
10. solar panel pallet as claimed in claim 5, is characterized in that,
Stull is provided with between the described pillar that the described supporting frame of the opposing party is supported.
11. solar panel pallets as claimed in claim 5, is characterized in that,
Described pillar is quadrangular shape,
On each side in four sides of described pillar, be formed with the accepting groove of the head for accommodating bolt in the mode extended along the long side direction of described pillar,
A pair engaging portion inwards extended respectively from the groove sidewall of both sides is formed in described accepting groove.
12. solar panel pallets as claimed in claim 5, is characterized in that,
Described panel fixed frame, described supporting frame, described pillar and described gusset are all be made up of the extrudate of aluminum alloy.
CN201210324700.7A 2011-09-05 2012-09-04 Solar panel stand Expired - Fee Related CN102983184B (en)

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CN201820766U (en) * 2010-06-21 2011-05-04 鸿富锦精密工业(深圳)有限公司 Solar photovoltaic panel mounting bracket

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