CN102980704B - Insertion and extraction force testing device - Google Patents
Insertion and extraction force testing device Download PDFInfo
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- CN102980704B CN102980704B CN201210528053.1A CN201210528053A CN102980704B CN 102980704 B CN102980704 B CN 102980704B CN 201210528053 A CN201210528053 A CN 201210528053A CN 102980704 B CN102980704 B CN 102980704B
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- sliding seat
- separating force
- contact engaging
- proving installation
- operation platen
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- 238000012360 testing method Methods 0.000 title claims abstract description 30
- 238000000605 extraction Methods 0.000 title claims abstract description 6
- 238000003780 insertion Methods 0.000 title abstract 3
- 230000037431 insertion Effects 0.000 title abstract 3
- 238000013075 data extraction Methods 0.000 claims abstract description 22
- 238000009434 installation Methods 0.000 claims description 31
- 230000007246 mechanism Effects 0.000 claims description 9
- 230000009471 action Effects 0.000 claims description 8
- 230000033001 locomotion Effects 0.000 claims description 8
- 230000000694 effects Effects 0.000 claims description 3
- 238000004519 manufacturing process Methods 0.000 abstract description 6
- 230000005540 biological transmission Effects 0.000 description 4
- 238000005516 engineering process Methods 0.000 description 3
- 229910001341 Crude steel Inorganic materials 0.000 description 2
- 238000010276 construction Methods 0.000 description 2
- 238000006073 displacement reaction Methods 0.000 description 2
- 239000000463 material Substances 0.000 description 2
- 238000000034 method Methods 0.000 description 2
- 230000008569 process Effects 0.000 description 2
- 238000005086 pumping Methods 0.000 description 2
- 229910000831 Steel Inorganic materials 0.000 description 1
- 230000009286 beneficial effect Effects 0.000 description 1
- 230000008878 coupling Effects 0.000 description 1
- 238000010168 coupling process Methods 0.000 description 1
- 238000005859 coupling reaction Methods 0.000 description 1
- 230000007547 defect Effects 0.000 description 1
- 238000011161 development Methods 0.000 description 1
- 239000000284 extract Substances 0.000 description 1
- 230000003993 interaction Effects 0.000 description 1
- 230000007774 longterm Effects 0.000 description 1
- 238000005259 measurement Methods 0.000 description 1
- 230000004048 modification Effects 0.000 description 1
- 238000012986 modification Methods 0.000 description 1
- 239000010959 steel Substances 0.000 description 1
- 238000009628 steelmaking Methods 0.000 description 1
- 230000001360 synchronised effect Effects 0.000 description 1
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Abstract
The embodiment of the invention discloses an insertion and extraction force testing device, which comprises an upright, a force sensor, an upper fixture, a lower fixture, a driving unit and a control unit, wherein the control unit comprises a data extraction module, a touch display screen and a control module; the data extraction module is connected with the force sensor for extracting testing information of the force sensor; the touch display screen is used for displaying a control interface and inputting a control instruction, and connected with the data extraction module for displaying testing data obtained by the data extraction module in real time; and the control module is connected with the driving unit for controlling the driving unit to run according to the control instruction. The insertion and extraction force testing device is simple in structure, easy and simple to operate, high in stability, and low in use cost and manufacturing cost.
Description
Technical field
The present invention relates to technical field of measurement and test, relate in particular to a kind of contact engaging and separating force proving installation.
Background technology
The connecting lines such as numerous data lines as matching used in electronic equipments such as mobile phone, computer, servers, power lead, and the various mobile electronic devices such as USB flash disk, in manufacture process, all need to carry out the contact engaging and separating force test between corresponding plug and socket, to guarantee that it can meet the particular requirement of each connector.Along with scientific and technological development, contact engaging and separating force develops into full-automation by traditional manual, semi-automation.
Existing automatic connector contact engaging and separating force test machine is made up of main frame and control terminal two parts of completing test action, and this control terminal is the computer being connected with main frame and other related accessory of configuration in addition, and special software system is installed in computer.As shown in Figure 1, the main frame of existing automatic connector contact engaging and separating force test machine is provided with two guide pillars 2 on cabinet 1, sliding seat 3 and holder 4 movable set and being fixedly set on two guide pillars 2 respectively, 6 of upper fixture 5 and lower clamps are installed on respectively in holder 4 and sliding seat 3, sliding seat 3 is fixed in movable guide bush 7, movable guide bush 7 is moved up and down along guide pillar 2 by the rotating promotion movable guide bush 7 of screw mandrel with screw mandrel bolt and under the driving of driving control unit, and then drive lower clamp 6 with respect to upper fixture 5 to-and-fro movements, to realize the plug of connector.
Applicant, in the time implementing existing automatic connector contact engaging and separating force test machine, finds at least to exist following defect:
1, use cost is high: the price of main frame of existing automatic connector contact engaging and separating force test machine own is higher, also needs to purchase computer, related accessory and software system etc. simultaneously, increases undoubtedly the use cost of contact engaging and separating force test machine;
2, operating personnel are had relatively high expectations: use existing automatic connector contact engaging and separating force test machine, require operating personnel must there is certain computation technology with can skillfully use test software systems, simultaneously, also require operating personnel can process the variety of issue that software system and computer system occur in routine use, to ensure normally carrying out of test jobs;
3, instrument heaviness, stability is not high, and manufacturing cost is high: it is the two guide pillars of crude steel material of 40mm and the crude steel material movable guide bush that diameter is 68mm that existing automatic connector contact engaging and separating force test machine is provided with diameter, only the weight of apparatus subject just reaches 108.9KG, greatly increase the weight on cabinet top and be arranged at the large scale steel part on test machine cabinet top and kit thereof, screw mandrel is in the time that the movable guide bush that rotarilys actuate heavy steel making pumps, can be because of the excessive stability that affects screw mandrel of weight of movable guide bush, and then reduce the resistance to overturning of machine, and in fact, international standard electric connector contact engaging and separating force is set to below 122.5N, and existing test machine can bear up to 31000N load (performance rate being threaded from the bottom part M24 that fixes and lock two guide pillars), more than 200 times of test machine actual demand, super test machine actual demand intensity far away, the configuration of high load can not be fully utilized, and has but increased the manufacturing cost of tester.
Summary of the invention
Embodiment of the present invention technical matters to be solved is, a kind of contact engaging and separating force proving installation is provided, simple in structure, easy and simple to handle, and stable performance, effectively reduces use cost and low cost of manufacture.
In order to solve the problems of the technologies described above, the embodiment of the present invention has proposed a kind of contact engaging and separating force proving installation, comprise column, be arranged at the power sensor on column top, be fixedly installed in the upper fixture of power sensor base, be fixed on a lower clamp being positioned in the sliding seat of fixture below, be connected with sliding seat with drive sliding seat and on lower clamp make respectively to be realized by the first connector of upper fixture and lower clamp clamping and the second connector the driver element of Plug Action with respect to upper fixture to-and-fro movement, and the control module being connected with driver element and power sensor, described control module comprises the data extraction module being connected with described power sensor with extraction power sensor test information, be connected the touch display screen of the test data that shows in real time data extraction module acquisition for input control order and with data extraction module for display control interface, and be connected with described driver element with the control module operating according to steering order control driver element.
Further, described driver element comprise top be fixed on the screw mandrel in sliding seat and be screwed together in nut on screw mandrel, be fixedly arranged on motor on a holder and between motor output shaft and described nut the gear train of transferring power, described nut is rotatably arranged on holder and is relative fixing in the axial direction of screw mandrel with holder.
Further, described gear train comprise be fixedly connected with integral driving wheel with motor output shaft concentric, be coaxially fixedly connected with integral engaged wheel with nut and be set around driving wheel and engaged wheel on driving-belt.
Further, described column is fixed on an operation platen, and described retractable seat is in operation platen top, and driver element is positioned at operation platen below and its screw mandrel top is fixedly connected with sliding seat through operation platen.
Further, described contact engaging and separating force proving installation also comprises cabinet, and described operation platen is fixed on the top of cabinet, and described driver element is arranged at cabinet inside.
Further, described column one side of leaning on of described sliding seat is provided with the loose slot suitable with described column outline.
Further, described contact engaging and separating force proving installation also comprise be arranged at operation platen on for guiding the reciprocating pilot unit of described sliding seat.
Further, described pilot unit comprises being fixedly arranged on the linear bearing on described operation platen and being parallel to column and is arranged in linear bearing and guide pillar that top is fixedly connected with sliding seat.
Further, described contact engaging and separating force proving installation also includes to limit the position-limit mechanism of described sliding seat stroke, described position-limit mechanism comprise and the setting of described sliding seat homonymy and perpendicular to the limited post of described operation platen, two at a distance of preset distance be located at limited block on described limited post, be placed on limited post and between the slip cap between two limited blocks and be arranged on described limited post and with control module and be connected with the position transducer of sensed activity seat pan position, the respective lateral edge of described sliding seat is fixedly connected with slip cap.
Further, the middle part of at least one limited block in described two limited blocks is provided with the through hole for coordinate socket with limited post, and the side direction of this limited block is also provided with several and through hole and connects and lock for bolt the side direction screw that is tight against limited post and be fixed on limited block.
The beneficial effect of the embodiment of the present invention is: by the control module and the data extraction module that are connected with driver element and power sensor respectively are directly set on contact engaging and separating force proving installation, and be connected for input control order with control module and data extraction module simultaneously and show the touch display screen of test data information, greatly simplify the one-piece construction of contact engaging and separating force proving installation, reduce use cost, simple to operate, be convenient to safeguard; Directly utilize pumping of screw mandrel to drive sliding seat to move up and down, and adopt the pilot unit that small-sized guide pillar matches with linear bearing to lead to the direct of travel of sliding seat, effectively alleviate the overall weight of contact engaging and separating force proving installation, guarantee its job stability, and greatly fall its low manufacturing cost in improving its serviceable life.
Brief description of the drawings
Fig. 1 is the structural representation of existing automatic connector contact engaging and separating force test machine.
Fig. 2 is the front view of the contact engaging and separating force proving installation of the embodiment of the present invention.
Fig. 3 is the stereographic map of the contact engaging and separating force proving installation of the embodiment of the present invention.
Fig. 4 is the structural representation after the removal support of contact engaging and separating force proving installation of the embodiment of the present invention.
Fig. 5 is the structural representation after the removal cabinet of contact engaging and separating force proving installation of the embodiment of the present invention.
Fig. 6 is the A portion enlarged drawing in Fig. 3.
Embodiment
It should be noted that, in the situation that not conflicting, the feature in embodiment and embodiment in the application can mutually combine, and below in conjunction with the drawings and specific embodiments, the present invention is described in further detail.
As shown in Fig. 2 ~ Fig. 6, the embodiment of the present invention provides a kind of contact engaging and separating force proving installation, comprises column 11, power sensor 20, upper fixture 30, lower clamp 40, driver element 50 and control module.
Described power sensor 20 is fixedly arranged on the top of described column 11, contact engaging and separating force data when the first connector matching in order to extraction and the second connector complete Plug Action.
Described upper fixture 30 is oppositely arranged with lower clamp 40, in order to clamp respectively the first connector and the second connector jointly to have coordinated the plug operation of the first connector and the second connector.Described upper fixture 30 is fixedly arranged on the bottom of described power sensor 20, and its below is provided with a sliding seat 41, and described lower clamp 40 is movably set in the below of described upper fixture 30 by described sliding seat 41.
As shown in Figure 4, because one end and the described column 11 by described column 11 of described sliding seat 41 partially overlap, for making described sliding seat 41 mate and to arrange and realize relative motion with described column 11, one end by described column 11 of described sliding seat 41 is provided with and the suitable loose slot 411 with accommodating described column 11 of described column 11 outlines.In the embodiment of the present invention, because one end and the described column 11 by described column 11 of described sliding seat 41 only partially overlap, therefore described loose slot 411 is set to circular groove.Understandable, when having while overlapping position completely by one end of described column 11 and described column 11 of described sliding seat 41, described loose slot 411 is set to longitudinally connect the circular groove of described sliding seat 41 and be arranged in described column 11, and in the time that described loose slot 411 is set to circular groove, described column 11 also can be used as the guide piece of described sliding seat 41 simultaneously.In addition, when described sliding seat 41 by one end of described column 11 and described column 11 between while thering is certain distance, described loose slot 411 can be set in described sliding seat 41.
Described driver element 50 is connected with described sliding seat 41; do upper and lower straight reciprocating motion to drive described sliding seat 41; and then drive the lower clamp 40 in described sliding seat 41 to move up and down and draw close or separate with described upper fixture 30 with respect to described upper fixture 30, so that the first connector and the second connector that are clamped by described upper fixture 30 and lower clamp 40 respectively complete Plug Action.
Please refer to Fig. 5, described driver element 50 comprises screw mandrel 51, nut 52, motor 53 and gear train 54.
The bottom of described sliding seat 41 is fixed on the top of described screw mandrel 51, in the time specifically arranging, need make described screw mandrel 51, lower clamp 40 and upper fixture 30 arrange with one heart, to ensure that its interaction force is positioned on same pedal line.
Described nut 52 mates and arranges and be screwed together on described screw mandrel 51 with described screw mandrel 51, and described nut 52 is rotatably arranged on a holder 55 and is relative fixing in the axial direction of described screw mandrel 51 with described holder 55.
Described motor 53 pumps for driving described nut 52 to rotate and then driving described screw mandrel 51 to complete.In the embodiment of the present invention, described motor 53 is fixedly arranged on described holder 55, between the output shaft of described motor 53 and described nut 52 by described gear train 54 transferring power.
Described gear train 54 comprises and is fixedly connected with integral driving wheel 541 with the output shaft concentric of described motor 53, is coaxially fixedly connected with integral engaged wheel 542 with described nut 52, and is set around the driving-belt 543 on described driving wheel 541 and engaged wheel 542.In the embodiment of the present invention, described gear train 54 is preferably set to the accurately steady and high synchronous pulley driving mechanism of transmission efficiency of transmission, be that described driving wheel 541 and engaged wheel 542 are set to respectively driving pulley and driven pulley, described driving-belt 543 is Timing Belt.As a kind of embodiment, described gear train 54 also can be set to pulley transmission mechanism, and described driving wheel 541 and engaged wheel 542 are respectively driving pulley and driven pulley, and described driving-belt 543 is driving belt; Or also can be set to chain wheel driving mechanism.Certainly, between the output shaft of described motor 53 and described nut 52, can also dock or be in transmission connection with gear driving pair by shaft coupling.
Please refer to Fig. 4, described column 11 is fixed on an operation platen 12, described sliding seat 41 is positioned at the top of described operation platen 12, and described driver element 50 is positioned at the below of described operation platen 12, and the top of described screw mandrel 51 is fixedly connected with described sliding seat 41 through described operation platen 12.Further, please refer to Fig. 2, Fig. 3, described contact engaging and separating force proving installation also comprises cabinet 13, and described operation platen 12 is fixed on the top of described cabinet 13, and described driver element 50 is arranged at the inside of described cabinet 13.
Please refer to Fig. 4, Fig. 5, described contact engaging and separating force proving installation also comprises that at least one is arranged on described operation platen 12 for guiding the reciprocating pilot unit 60 of described sliding seat 41.In the embodiment of the present invention, the concrete magnitude setting of described pilot unit 60 is two, it is symmetrically distributed in two of described screw mandrel 51, comprise being fixedly arranged on the linear bearing 61 on described operation platen 12 and being parallel to described column 11 ground being arranged in the guide pillar 62 in described linear bearing 61, the top of described guide pillar 62 is fixedly connected with described sliding seat 41.When work, described guide pillar 62 moves up and down along described linear bearing 61 inwalls under the drive of described sliding seat 41, and then the direct of travel of described sliding seat 41 is led, effectively to avoid described sliding seat 41 to be offset, and then ensure the accuracy of the plug operation of described the first connector and the second connector under the percussive action of the long-term power repeating.
As shown in Figure 2 and Figure 3, for making the described sliding seat 41 can be according to feature lifting in predetermined stroke range of described the first connector and the second connector, described contact engaging and separating force proving installation be also provided with to limit the position-limit mechanism 70 of described sliding seat 41 strokes.
Described position-limit mechanism 70 comprise and the 41 homonymy settings of described sliding seat and perpendicular to the limited post 71 of described operation platen 12, two at a distance of preset distance be located at limited block 72 on described limited post 71, be placed on the slip cap 73 on described limited post 71 and between two limited blocks 72 and be arranged at the position transducer (not obtaining in figure) that is connected to respond to described sliding seat 41 displaced positions on described limited post 71 and with control module.
In the embodiment of the present invention, described limited post 71 is arranged on described operation platen 12, and its one end that is positioned at described cabinet 13 inside is sheathed on a spring.Concrete, the lower surface of described operation platen 12 is fixed in the upper end of described spring, the lower end Joint of its lower end and described limited post 71, and then by vertical with described operation platen 12 described limited post 71 fixing.By described spring, described limited post 71 is fixed on described operation platen 12, make described limited post 71 can realize the upper and lower displacement in certain limit in the time of the External Force Acting being subject to perpendicular to described operation platen 12, when pumping of described slip cap 73 played to certain buffer action, be convenient to described position transducer and accurately sense the actual sliding position of described slip cap 73.As a kind of embodiment, described limited post 71 also can not adopt described spring and directly be fixed on described operation platen 12 by securing members such as screws, or also can by means of other members as crossbeam be fixed on as described on column 11.
The respective lateral edge of described sliding seat 41 is fixedly connected with described slip cap 73.As a kind of embodiment, also can directly in described sliding seat 41, offer the chute suitable with described limited post 71 outlines, so that described sliding seat 41 is directly arranged on described limited post 71 by this chute, and without described slip cap 73 is set in addition.
Please refer to Fig. 6, for realizing the adjusting to the distance between described two limited blocks 72, the middle part of at least one limited block 72 in described two limited blocks 72 is provided with the through hole 721 for coordinate socket with described limited post 71, and the side direction of this limited block 72 is also provided with several and described through hole 721 and connects and lock for bolt the side direction screw 722 that is tight against described limited post 71 and be fixed on described limited block 72.
In the time that described driver element 50 drives described sliding seat 41 to do upper and lower straight reciprocating motion, the slip cap 73 being connected with described sliding seat 41 can move up and down thereupon on described limited post 71; In the time that described slip cap 73 moves to precalculated position, can connect with described limited block 72 and under inertia effect, promote described limited block 72 and then drive the displacement of described limited post 71 in certain vertical range; The position transducer being arranged on described limited post 71 senses the movement position of described sliding seat 41 and this positional information is passed to described control module, sending driver element 50 described in steering order control by described control module oppositely operates or decommissions, and then make described sliding seat 41 under the driving of described driver element 50, in predetermined stroke distances, do the to-and-fro movement going round and beginning again, realize the automatic plug action of described the first connector and the second connector.
Described control module is connected with described driver element 50 and power sensor 20 simultaneously, for controlling described contact engaging and separating force proving installation by predetermined control instruction works, and extracts the described power sensor 20 of demonstration simultaneously and tests the test data arriving.In the embodiment of the present invention, described control module comprises data extraction module, touch display screen 81 and control module.
Described data extraction module is connected to extract described power sensor 20 detecting informations with described power sensor 20.
Described touch display screen 81 is connected to show in real time the test data that described data extraction module obtains with described data extraction module, and for display control interface for input control order.
Described control module is connected and operates with driver element 50 described in the steering order control of inputting according to described touch display screen 81 with described touch display screen 81 and driver element 50 respectively.
In the embodiment of the present invention, described data extraction module, touch display screen 81 and control module can be integrated in one, be integrated on described touch display screen 81 by described data extraction module and control module, also described data extraction module and control module can be divided into independently on control circuit board.
As shown in Figure 2 and Figure 3, in the embodiment of the present invention, described touch display screen 81 can directly be fixedly arranged on described cabinet 13, or also described touch display screen 81, data extraction module and control module can be fixedly arranged in a control enclosure and by this control enclosure and be arranged at any suitable location such as described column 11, operation platen 12, or described data extraction module and control module are arranged at independently on control circuit board and are positioned over described cabinet 13 inside, and described touch display screen 81 is arranged to the optional position of described cabinet 13 outsides.
The contact engaging and separating force proving installation of the embodiment of the present invention comprises the control system of touch display screen 81 by direct setting, show with the collection that directly realizes manipulation to described contact engaging and separating force proving installation and test data by described touch display screen 81, data extraction module and control module, and without configuring in addition special computer, software systems and other related accessory, effectively simplify its one-piece construction, profile is succinct, easy to use, more aobvious intellectuality, and greatly reduced use cost.
Although illustrated and described embodiments of the invention, for the ordinary skill in the art, be appreciated that without departing from the principles and spirit of the present invention and can carry out multiple variation, amendment, replacement and modification to these embodiment, scope of the present invention is limited by claims and equivalency range thereof.
Claims (7)
1. a contact engaging and separating force proving installation, comprise column, be arranged at the power sensor on column top, be fixedly installed in the upper fixture of power sensor base, be fixed on a lower clamp being positioned in the sliding seat of fixture below, be connected with sliding seat with drive sliding seat and on lower clamp make respectively to be realized by the first connector of upper fixture and lower clamp clamping and the second connector the driver element of Plug Action with respect to upper fixture to-and-fro movement, and the control module being connected with driver element and power sensor, it is characterized in that, described control module comprises the data extraction module being connected with described power sensor with extraction power sensor test information, be connected the touch display screen of the test data that shows in real time data extraction module acquisition for input control order and with data extraction module for display control interface, and be connected with described driver element with the control module operating according to steering order control driver element,
Described column is fixed on an operation platen, and described retractable seat is in operation platen top, and driver element is positioned at operation platen below and its screw mandrel top is fixedly connected with sliding seat through operation platen;
Described contact engaging and separating force proving installation also comprises cabinet, and described operation platen is fixed on the top of cabinet, and described driver element is arranged at cabinet inside;
Described contact engaging and separating force proving installation also includes to limit the position-limit mechanism of described sliding seat stroke, described position-limit mechanism comprise and the setting of described sliding seat homonymy and perpendicular to the limited post of described operation platen, two at a distance of preset distance be located at limited block on described limited post, be placed on limited post and between the slip cap between two limited blocks and be arranged on described limited post and with control module and be connected with the position transducer of sensed activity seat pan position, the respective lateral edge of described sliding seat is fixedly connected with slip cap;
Described limited post is arranged on described operation platen, its one end that is positioned at described cabinet inside is sheathed on a spring, the lower surface of described operation platen is fixed in the upper end of described spring, the lower end Joint of its lower end and described limited post, and then by vertical with described operation platen described limited post fixing.
2. contact engaging and separating force proving installation as claimed in claim 1, it is characterized in that, described driver element comprise top be fixed on the screw mandrel in sliding seat and be screwed together in nut on screw mandrel, be fixedly arranged on motor on a holder and between motor output shaft and described nut the gear train of transferring power, described nut is rotatably arranged on holder and is relative fixing in the axial direction of screw mandrel with holder.
3. contact engaging and separating force proving installation as claimed in claim 2, it is characterized in that, described gear train comprise be fixedly connected with integral driving wheel with motor output shaft concentric, be coaxially fixedly connected with integral engaged wheel with nut and be set around driving wheel and engaged wheel on driving-belt.
4. contact engaging and separating force proving installation as claimed in claim 1, is characterized in that, described column one side of leaning on of described sliding seat is provided with the loose slot suitable with described column outline.
5. contact engaging and separating force proving installation as claimed in claim 1, is characterized in that, described contact engaging and separating force proving installation also comprise be arranged at operation platen on for guiding the reciprocating pilot unit of described sliding seat.
6. contact engaging and separating force proving installation as claimed in claim 5, is characterized in that, described pilot unit comprises being fixedly arranged on the linear bearing on described operation platen and being parallel to column and is arranged in linear bearing and guide pillar that top is fixedly connected with sliding seat.
7. contact engaging and separating force proving installation as claimed in claim 1, it is characterized in that, the middle part of at least one limited block in described two limited blocks is provided with the through hole for coordinate socket with limited post, and the side direction of this limited block is also provided with several and through hole and connects and lock for bolt the side direction screw that is tight against limited post and be fixed on limited block.
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CN201210528053.1A CN102980704B (en) | 2012-12-10 | 2012-12-10 | Insertion and extraction force testing device |
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CN201210528053.1A CN102980704B (en) | 2012-12-10 | 2012-12-10 | Insertion and extraction force testing device |
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CN102980704B true CN102980704B (en) | 2014-12-10 |
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