CN102978997A - Production process for gravure embossed wallpaper - Google Patents

Production process for gravure embossed wallpaper Download PDF

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Publication number
CN102978997A
CN102978997A CN2012104809853A CN201210480985A CN102978997A CN 102978997 A CN102978997 A CN 102978997A CN 2012104809853 A CN2012104809853 A CN 2012104809853A CN 201210480985 A CN201210480985 A CN 201210480985A CN 102978997 A CN102978997 A CN 102978997A
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China
Prior art keywords
foaming
wallpaper
china ink
aqueous
seal
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CN2012104809853A
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CN102978997B (en
Inventor
吴坤燊
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Zhejiang Wei Niesi ornament materials limited company
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ZHEJIANG VENECIA DECORATIVE CO Ltd
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Priority to CN201210480985.3A priority Critical patent/CN102978997B/en
Publication of CN102978997A publication Critical patent/CN102978997A/en
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Abstract

The invention provides a production process for gravure embossed wallpaper. The production process comprises the following steps of: 1, manufacturing a concave printing plate by a laser engraving technology according to texture patterns of a wallpaper sample plate; 2, preparing foaming slurry, and preparing water-based foaming printing ink by the foaming slurry, wherein the foaming slurry consists of 3 to 8 percent of additive, 2 to 5 percent of titanium dioxide, 3 to 7 percent of foaming powder, 60 to 80 percent of polyvinyl chloride (PVC) pasty resin and the balance of water-based solvent; the water-based foaming printing ink consists of the following components in parts by mass: 60 to 80 percent of foaming slurry, 15 to 30 percent of colorless water-based printing ink and 2 to 10 percent of base-color printing ink; and the base-color printing ink is one or two or three of red paint, yellow paint and blue paint; and 3, printing and pressing raw wallpaper by the concave printing plate and the water-based foaming printing ink to obtain the wallpaper. The surface of the wallpaper manufactured by the production process is provided with elastic concave-convex shapes and has handfeel, is thick, soft and environment-friendly; and the stereo vision layering of the appearance is obvious.

Description

The production technology of the protruding printed wallpaper of intaglio plate
Technical field
The present invention relates to the wallpaper field, be specifically related to the production technology of the protruding printed wallpaper of a kind of intaglio plate.
Background technology
Relatively poor, the surface of existing wallpaper feel does not have elasticity on the market, and the feature of environmental protection is poor, and the sense of stereoscopic visual hierarchy is poor, outward appearance is also more single.
Summary of the invention
Technical problem to be solved by this invention is to provide the production technology of the protruding printed wallpaper of a kind of intaglio plate, it is whippy concavo-convex that the surface is, feel is arranged very much, shape such as embossment, wood grain, ceramic tile texts, abundant, soft, environmental protection, the sense of stereoscopic visual hierarchy is strong, is affixed on metope and allows the people feel to have a kind of 3D effect.
For solving above-mentioned existing technical problem, the present invention adopts following scheme: the production technology of the protruding printed wallpaper of intaglio plate may further comprise the steps: step 1, according to wallpaper example edition floral designs, and use laser-engraving technique to produce matrix galley; Step 2, modulation foaming are starched and are black with foaming slurry preparation aqueous foaming seal, described foaming slurry is stuck with paste resin and all the other take parts by mass by the PVC of the foam powder of the titanium dioxide of the dose of 3-8%, 2-5%, 3-7%, 60-80% and is formed as aqueous solvent, described aqueous foaming seal China ink is comprised of the foaming slurry of 60-80%, the colorless aqueous seal China ink of 15-30% and the primary colours seal China ink of 2-10% in parts by mass, a kind of in described primary colours seal Mo Weihong, Huang, the blue three kinds of pigment or wherein two or three modulation form; Step 3, producing that board adopts that matrix galley, aqueous foaming seal China ink print hanging raw stock, making wallpaper after the embossing.
As preferably, in the described step 2, modulate when foaming slurry, the dose that proportioning is good, titanium dioxide, foam powder, PVC stick with paste resin, aqueous solvent is poured into to stir in the dispersion machine and made viscosity reach 3000mPaS.
As preferably, in the described step 2, during allotment aqueous foaming seal China ink, with reference to ratio will foam that slurry, colorless aqueous seal are black, primary colours print China ink and pour in the dispersion machine and stir, and make its viscosity reach 3000mPaS.
As preferably, adopt matrix galley, aqueous foaming seal China ink that hanging raw stock is printed, matrix galley installed the production board during embossing producing board, the print cartridge of cleaning out is put under the matrix galley, using circulating pump that aqueous foaming is printed China ink packs in the mill, use control stick that the wing angle is transferred to 45 degree, wing both sides level.
As preferably, described production board is the integrated wallpaper production line of the synchronous embossing of printing.
As preferably, after printing, embossing were finished, wallpaper was sent into the winder rolling, and the winder oven temperature is 130 ℃.
Beneficial effect:
The present invention adopts the production technology of the protruding printed wallpaper of a kind of intaglio plate that technique scheme provides, it is whippy concavo-convex that the surface is, feel is arranged very much, shape such as embossment, wood grain, ceramic tile texts, abundant, soft, environmental protection, the sense of stereoscopic visual hierarchy is strong, is affixed on metope and allows the people feel to have a kind of 3D effect.Used laser degree of depth engraving technology to make on the matrix galley and presented difformity, then the little concave point of Different Rule by producing the board high-temperature process, is imprinted on granular light sheet on the wallpaper.This wallpaper seems splendid than common wallpaper, and luxurious sense is strong, and the surface is multicoloured, especially as spilling superincumbent bronze, more is applicable to hard-cover house type and uses.
The specific embodiment
Embodiment one:
The production technology of the protruding printed wallpaper of intaglio plate may further comprise the steps: step 1, according to wallpaper example edition floral designs, and use laser-engraving technique to produce matrix galley; Step 2, modulation foaming are starched and are black with foaming slurry preparation aqueous foaming seal, described foaming slurry is comprised of the aqueous solvent that 5% dose, 2% titanium dioxide, 3% foam powder, 80% PVC stick with paste resin and 10% in parts by mass, described aqueous foaming seal China ink is comprised of 70% foaming slurry, 25% colorless aqueous seal China ink and 5% primary colours seal China ink in parts by mass, a kind of in described primary colours seal Mo Weihong, Huang, the blue three kinds of pigment or wherein two or three modulation form; Step 3, producing that board adopts that matrix galley, aqueous foaming seal China ink print hanging raw stock, making wallpaper after the embossing.In the described step 2, during modulation foaming slurry, the dose that proportioning is good, titanium dioxide, foam powder, PVC stick with paste resin, aqueous solvent, pour in the dispersion machine to stir, and make its viscosity reach 3000mPaS.In the described step 2, allotment aqueous foaming when China ink seal, with reference to ratio will foam that slurry, colorless aqueous seal are black, primary colours print China ink and pour in the dispersion machine and stir, and make its viscosity reach 3000mPaS.Adopt matrix galley, aqueous foaming seal China ink that hanging raw stock is printed, matrix galley installed the production board during embossing producing board, the print cartridge of cleaning out is put under the matrix galley, using circulating pump that aqueous foaming is printed China ink packs in the mill, use control stick that the wing angle is transferred to 45 degree, wing both sides level.After printing, embossing were finished, wallpaper was sent into the winder rolling, and the winder oven temperature is 130 ℃.
The present invention has used laser degree of depth engraving technology to make on the matrix galley to present difformity, and then the little concave point of Different Rule by producing the board high-temperature process, is imprinted on granular light sheet and makes wallpaper on the hanging raw stock.This wallpaper seems splendid than common wallpaper, and luxurious sense is strong, and the surface is multicoloured, especially as spilling superincumbent bronze, more is applicable to hard-cover house type and uses.
Concrete production operation process is:
1. color matching
With computer design wallpaper example edition floral designs out, use laser-engraving technique to produce matrix galley, simultaneously, and according to sample patterns, the pattern that the week pairing is answered, and work up the standard color card of this product.
2. prepare coloured aqueous seal China ink
Reference standard colour atla and row produce single, prepare the water-based seal China ink of corresponding deal.
Step 1: modulation foaming slurry, main raw material(s) quality proportioning: dose 5%, titanium dioxide 2%, foam powder 3%, PVC stick with paste resin 80%, aqueous medium 10%, the raw material that proportioning is good are poured in the dispersion machine and are stirred, be milled to few 4 hours through stirring, use viscosimeter to estimate viscosity and reach 3000mPaS, the preparation of foaming slurry is finished, running into tank, and leave aside for allotment;
Step 2: allotment water-based seal China ink, main raw material(s) quality proportioning: foaming slurry 70%, colorless aqueous seal China ink 25%, primary colours seal China ink 5%, the reference standard colour atla, use red, yellow, blue three kinds to modulate the primary colours seal China ink that needs color, and use colourity test paper check color and luster whether to meet the requirement of standard color card, pour in the dispersion machine and stir with reference to will foam slurry, colorless aqueous seal China ink, primary colours of ratio, stirred 0.5 hour, viscosity reaches 3000mPaS, the preparation of coloured aqueous foaming seal China ink is finished, running into tank is delivered to and is produced the board use.
3. produce printing
Production equipment: print the integrated wallpaper production line of synchronous embossing (wallpaper printing synchronous pressing-pattern production line)
(1), printing
Matrix galley is installed the integrated wallpaper production line of the synchronous embossing of printing board, the print cartridge of cleaning out is put under the matrix galley, use circulating pump that aqueous foaming is printed China ink and pack in the mill, use control stick with 45 degrees centigrade of wing angle modulated, notice that both sides want level.After the start, will print rubber wheel when after having hanging raw stock to enter machine, printing front page and turn down, rubber pressure modulation 5kg, then examine both sides and whether print clearly, about have and do not draw together, require limit handling with the biggest gap at 0.1mm up and down to flower, product out after, three sections of very first time cuttings, every section is 1.5m, take the product examine of product examine chamber, product examine, standard is with range estimation, comparison model product, check aberration, whether the male and female face phenomenon is arranged, if timely adjustment is arranged.
(2), packing
According to the standard color card requirement, adjust winder width 53cm, length 10m adjusts edge cutting machine degree of dissection 53cm by product specification, and oven temperature is adjusted 130 degrees centigrade, after the start rolling, whether the rice number of first volume very first time measurement products is accurate, determines in the packaging process whether label is correct, and whether article No. lot number serial number is identical with standard card, the rolling personnel put bagging with finished product, the mounted box joint sealing.One the case is 12, seals up tape, sticks the case mark, delivers to the position in storehouse warehouse-in of regulation by the warehouse personnel of receiving, and neatly puts.
So far, the production process of the protruding printed wallpaper of whole intaglio plate finishes.
Embodiment two:
Be with the difference of embodiment one: described foaming slurry is comprised of the aqueous solvent that 3% dose, 2% titanium dioxide, 5% foam powder, 70% PVC stick with paste resin and 20% in parts by mass, and described aqueous foaming seal China ink is comprised of 60% foaming slurry, 30% colorless aqueous seal China ink and 10% primary colours seal China ink in parts by mass.
Embodiment three:
Be with the difference of embodiment one: described foaming slurry is comprised of the aqueous solvent that 8% dose, 5% titanium dioxide, 7% foam powder, 60% PVC stick with paste resin and 20% in parts by mass, and described aqueous foaming seal China ink is comprised of 80% foaming slurry, 15% colorless aqueous seal China ink and 5% primary colours seal China ink in parts by mass.
Embodiment four:
Be with the difference of embodiment one: described foaming slurry is comprised of the aqueous solvent that 8% dose, 5% titanium dioxide, 7% foam powder, 60% PVC stick with paste resin and 20% in parts by mass, and described aqueous foaming seal China ink is comprised of 80% foaming slurry, 18% colorless aqueous seal China ink and 2% primary colours seal China ink in parts by mass.
Embodiment five:
Be with the difference of embodiment one: described foaming slurry is comprised of the aqueous solvent that 8% dose, 5% titanium dioxide, 5% foam powder, 62% PVC stick with paste resin and 20% in parts by mass, and described aqueous foaming seal China ink is comprised of 70% foaming slurry, 20% colorless aqueous seal China ink and 10% primary colours seal China ink in parts by mass.

Claims (5)

1. the production technology of the protruding printed wallpaper of intaglio plate is characterized in that: may further comprise the steps: step 1, according to wallpaper example edition floral designs, and use laser-engraving technique to produce matrix galley; Step 2, modulation foaming are starched and are black with foaming slurry preparation aqueous foaming seal, described foaming slurry is stuck with paste resin and all the other take parts by mass by the PVC of the foam powder of the titanium dioxide of the dose of 3-8%, 2-5%, 3-7%, 60-80% and is formed as aqueous solvent, described aqueous foaming seal China ink is comprised of the foaming slurry of 60-80%, the colorless aqueous seal China ink of 15-30% and the primary colours seal China ink of 2-10% in parts by mass, a kind of in described primary colours seal Mo Weihong, Huang, the blue three kinds of pigment or wherein two or three modulation form; Step 3, producing that board adopts that matrix galley, aqueous foaming seal China ink print hanging raw stock, making wallpaper after the embossing.
2. the production technology of the protruding printed wallpaper of intaglio plate according to claim 1, it is characterized in that: in the described step 2, during modulation foaming slurry, the dose that proportioning is good, titanium dioxide, foam powder, PVC stick with paste resin, aqueous solvent, pour in the dispersion machine and stir, make its viscosity reach 3000mPaS.
3. the production technology of the protruding printed wallpaper of intaglio plate according to claim 1, it is characterized in that: in the described step 2, allotment aqueous foaming when China ink seal, with reference to ratio will foam that slurry, colorless aqueous seal are black, primary colours print China ink and pour in the dispersion machine and stir, and make its viscosity reach 3000mPaS.
4. the production technology of the protruding printed wallpaper of intaglio plate according to claim 1, it is characterized in that: adopt matrix galley, aqueous foaming seal China ink that hanging raw stock is printed, matrix galley installed the production board during embossing producing board, the print cartridge of cleaning out is put under the matrix galley, using circulating pump that aqueous foaming is printed China ink packs in the mill, use control stick that the wing angle is transferred to 45 degree, wing both sides level.
5. the production technology of the protruding printed wallpaper of intaglio plate according to claim 1 is characterized in that: after printing, embossing were finished, wallpaper was sent into the winder rolling, and the winder oven temperature is 130 ℃.
CN201210480985.3A 2012-11-22 2012-11-22 Production process for gravure embossed wallpaper Expired - Fee Related CN102978997B (en)

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Cited By (9)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN103556800A (en) * 2013-11-14 2014-02-05 广东玉兰装饰材料有限公司 Wallpaper with perspective effect and fabrication process thereof
CN103694788A (en) * 2013-11-28 2014-04-02 林国良 Water-based foaming ink special for wallpaper intaglio printing and preparation method thereof
CN103696328A (en) * 2013-12-20 2014-04-02 吴江华尔美特装饰材料有限公司 Production process of water-based frosted wallpaper
CN103722922A (en) * 2013-11-27 2014-04-16 天津玥旸谷建筑科技有限公司 Method for making wallpaper with three-dimensional grain effect
CN103757990A (en) * 2014-01-20 2014-04-30 福建圣莉雅环保壁纸有限公司 Wallpaper with rubber handfeel and preparation method thereof
CN104179068A (en) * 2014-07-23 2014-12-03 佛山市三水灏诚合成树脂有限公司 Environment-friendly wallpaper polystyrene foam and preparation method thereof as well as wallpaper
CN105040523A (en) * 2015-06-04 2015-11-11 上海希尔彩印制版有限公司 Method for fabricating non-woven paper ripple foaming wallpaper
CN105269923A (en) * 2014-07-09 2016-01-27 上海运申制版模具有限公司 Manufacturing process for wallpaper foaming board
CN105821713A (en) * 2016-03-16 2016-08-03 黄山比特富装饰材料有限公司 Production method of three-dimensional embossment PVC wallpaper

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CN1942538A (en) * 2005-03-10 2007-04-04 德古萨公司 Aqueous printing ink compositions
KR101012120B1 (en) * 2010-07-23 2011-02-07 주식회사 스카이벽지 Finish compositions for wall paper having high functionality using environmentally friendly pe+pp resin mixture
KR101060225B1 (en) * 2008-06-10 2011-08-30 제이씨코리아 주식회사 Wallpaper and its manufacturing method
CN102535255A (en) * 2011-11-23 2012-07-04 浙江金昌纸业有限公司 Energy-saving temperature-adjusting wall paper and preparation method thereof
CN102587218A (en) * 2011-12-12 2012-07-18 公安部四川消防研究所 Composite wallpaper containing polyvinyl chloride

Patent Citations (5)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN1942538A (en) * 2005-03-10 2007-04-04 德古萨公司 Aqueous printing ink compositions
KR101060225B1 (en) * 2008-06-10 2011-08-30 제이씨코리아 주식회사 Wallpaper and its manufacturing method
KR101012120B1 (en) * 2010-07-23 2011-02-07 주식회사 스카이벽지 Finish compositions for wall paper having high functionality using environmentally friendly pe+pp resin mixture
CN102535255A (en) * 2011-11-23 2012-07-04 浙江金昌纸业有限公司 Energy-saving temperature-adjusting wall paper and preparation method thereof
CN102587218A (en) * 2011-12-12 2012-07-18 公安部四川消防研究所 Composite wallpaper containing polyvinyl chloride

Cited By (11)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN103556800A (en) * 2013-11-14 2014-02-05 广东玉兰装饰材料有限公司 Wallpaper with perspective effect and fabrication process thereof
CN103556800B (en) * 2013-11-14 2016-06-15 广东玉兰集团股份有限公司 A kind of wallpaper and manufacture craft thereof with transparent effect
CN103722922A (en) * 2013-11-27 2014-04-16 天津玥旸谷建筑科技有限公司 Method for making wallpaper with three-dimensional grain effect
CN103694788A (en) * 2013-11-28 2014-04-02 林国良 Water-based foaming ink special for wallpaper intaglio printing and preparation method thereof
CN103696328A (en) * 2013-12-20 2014-04-02 吴江华尔美特装饰材料有限公司 Production process of water-based frosted wallpaper
CN103696328B (en) * 2013-12-20 2016-08-17 吴江华尔美特装饰材料有限公司 A kind of production technology of aqueous frosted wallpaper
CN103757990A (en) * 2014-01-20 2014-04-30 福建圣莉雅环保壁纸有限公司 Wallpaper with rubber handfeel and preparation method thereof
CN105269923A (en) * 2014-07-09 2016-01-27 上海运申制版模具有限公司 Manufacturing process for wallpaper foaming board
CN104179068A (en) * 2014-07-23 2014-12-03 佛山市三水灏诚合成树脂有限公司 Environment-friendly wallpaper polystyrene foam and preparation method thereof as well as wallpaper
CN105040523A (en) * 2015-06-04 2015-11-11 上海希尔彩印制版有限公司 Method for fabricating non-woven paper ripple foaming wallpaper
CN105821713A (en) * 2016-03-16 2016-08-03 黄山比特富装饰材料有限公司 Production method of three-dimensional embossment PVC wallpaper

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