CN102977136A - Technique for simultaneously extracting soybean lecithin and pigment from soybean oil - Google Patents
Technique for simultaneously extracting soybean lecithin and pigment from soybean oil Download PDFInfo
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- CN102977136A CN102977136A CN2012105205992A CN201210520599A CN102977136A CN 102977136 A CN102977136 A CN 102977136A CN 2012105205992 A CN2012105205992 A CN 2012105205992A CN 201210520599 A CN201210520599 A CN 201210520599A CN 102977136 A CN102977136 A CN 102977136A
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Abstract
The invention belongs to the technical field of processing of oil-bearing crops, and particularly relates to a technique for simultaneously extracting soybean lecithin and pigment from soybean oil. The clean production technique for refining and processing soybean oil is simple and convenient, has the advantages of high efficiency and low cost, is easy to operate and control, can slightly modify the existing soybean oil refining equipment, and can extract soybean lecithin and pigment from soybean oil in an industrialized large-scale way while coproducing soybean lecithin and daidzein. Compared with existing technique, by utilizing the solvent extraction technology, the technique provided by the invention can simultaneously complete degumming and decolorization in the soybean oil refining technique, can obtain high-grade soybean refined oil, soybean lecithin and daidzein on the premise of not generating refined oil leftovers and decolorization spent clay, enhances the yields of soybean oil, soybean lecithin and daidzein by 2-3%, and greatly lowers the production cost, thereby having wide application prospects in the field of soybean processing.
Description
Technical field
The invention belongs to grease processing technology field, is to belong to a kind of technique of extracting simultaneously soybean phospholipid and pigment from soybean oil specifically.
Background technology
Soybean oil is the vegetables oil kind of China's maximum.Soybean oil can produce the multiple tankage such as oil foot, decolouring roach, deodorization distillate in refining process.Take these tankage as raw material, can the processing soybean phospholipid, the multiple product such as daizeol.
Existing soybean oil refinery practice is take crude oil of soybean as raw material, according to come unstuck, the order of decolouring, depickling, deodorization carries out one by one.
This technique to be adopted and adds the method that water is precipitated out the phosphatide in the crude oil of soybean and come unstuck, and formed precipitation is called as oil foot.
This technique adopts the method decolouring of adding atlapulgite in the crude oil of soybean after come unstuck, and the formed pigment carclazyte that contains is called as the decolouring roach, and wherein contained pigment mostly is the composition that carotenoid, daizeol etc. have nutritive value.
The oil foot that produces and decolouring roach are solid waste, as deal with very easily that corruption becomes improperly, to environment.
Summary of the invention
This patent relates to a kind of eco-friendly, carries out in solvent-extracted mode, and is relatively inexpensive, high efficiency, the soybean oil novel process for refining.More unique is, it relates to a kind of improved technique, this technique is take aqueous ethanolic solution as soybean phospholipid with the extraction solvent of pigment, coming unstuck and decolouring in the soybean oil refining process finished simultaneously, guaranteeing to realize synchronously under the purified soyabean oil quality prerequisite up to standard that other components are as the recovery of by product and the cyclically utilizing of solvent, the soybean phospholipid of co-producing high-purity and soybean pigment, and no longer produce oil foot and decolouring roach.Operate according to this patent, compare with traditional method before this, can be under the prerequisite of the phospholipids content that does not reduce soybean oil and appearance luster quality, make the yield of soybean oil improve 2-3%, and acquisition soybean phospholipid and the other two kinds of products of daizeol that can high-quality high yield, make the production cost decrease, vital for the comprehensive utilization of large oil crops resource that this improvement makes number one for this China of soybean, the efficient utilization of resource rate is greatly increased, greatly improve the degree of utilizing of oil resource, increase utility value.
One of most important purpose of the present invention will solve the continuous production problem of high-quality soybean phospholipid exactly, to reduce production costs, guarantees quality product.As a result along band, another object of the present invention, be to realize serialization that soybean oil comes unstuck, clean, environmental friendliness production.
Specifically, at first, we find that the aqueous ethanolic solution of proper concn can be followed mixing oil/crude oil of soybean layering under suitable temperature, and soybean phospholipid is much higher than its solubleness in mixing oil/crude oil of soybean in the solubleness of aqueous ethanolic solution in mutually.Established thus the basis of the soybean oil degumming and refining technique of the alternative aqueous precipitation method of aqueous ethanolic solution extraction process.
Secondly, we find that the aqueous ethanolic solution of proper concn also has good effect of extracting to the pigment in mixing oil/crude oil of soybean under suitable temperature.Established thus the basis of the soybean oil decolorization refining technique of the alternative activated decoloration method of aqueous ethanolic solution extraction process.
We find that the applicable phosphatide soybean oil that contains can be resulting crude oil of soybean behind resulting mixing oil after leaching, the mixing oil desolvation, also can be that crude oil of soybean is through the resulting oil foot of hydration degum.The suitable concentration of aqueous ethanolic solution is 30%~100% (w/w).The preparation of mixture should be at 30~78 ℃, preferably 45~68 ℃, 0.01~1.0MPa, condition under carry out.The standing demix of mixture should be at-20~60 ℃, preferably 0~20 ℃, 0.01~1.0MPa, condition under carry out.Washing with acetone decolouring should be 0~60 ℃ in temperature, and preferably 10~30 ℃, pressure is to carry out 1-5 time under the condition of 0.1~35MPa, washs 1-5 times that required amounts of acetone should be thick fabaceous lecithin weight at every turn.Carrying out precipitation treatment should be at 30~180 ℃, preferably 50~125 ℃, 0.01~1.0MPa, condition under carry out.The used thermal barrier of carrying out precipitation treatment can be indirect steam, open steam or hot nitrogen.
Among the present invention after the mentioned whole optimizations of all important parameters the yield of finished product purified soyabean oil can improve 2-3% on the basis of existing technique.More than the purity to 80% of gained soybean phospholipid product.
Embodiment
Following example will specify working method of the present invention, but can not be as limitation of the invention.
Example one
With the 1000ml oleaginousness be 33% soybean to leach mixing oil be that the aqueous ethanolic solution of 85% (v/v) mixes 30min with 300ml concentration under 60 ℃, obtain containing the lipid of Yelkin TTS and the mixture of ethanol.Mixture is put 4 ℃ of lower standing demix 3h, then at 4 ℃ of lower separating funnel separatory of using, collects lower floor's ethanol phase.The upper strata hexane is that 85% (v/v) temperature is 4 ℃ aqueous ethanolic solution re-extract 2 times (each 300ml) with concentration mutually again.Merge the ethanol phase, remove the recovery solvent, obtain thick fabaceous lecithin 5.1g.Hexane removes the recovery hexane mutually, obtains the soybean oil 292g that color and luster and smoke point all reach country-level soybean oil standard.Washing with acetone 5 times of thick fabaceous lecithin add 25ml acetone at every turn, obtain removing the refining soybean phospholipid of pigment and the acetone soln of pigment.Refining soybean phospholipid is put in the vacuum drying oven 60 ℃, and dry 14h under the 1kPa obtains color and luster and is white, and content is 83% Powdered Soy Lecithin.The acetone soln of pigment is put and is removed recovery acetone on the Rotary Evaporators, obtains daizeol 50mg.
The hexane that recovery obtains, ethanol, acetone equal solvent recycle after refining.
Example two
Be that the aqueous ethanolic solution of 70% (v/v) mixes 30min with 1000ml concentration under 60 ℃ with the 1000ml crude oil of soybean, obtain containing the lipid of Yelkin TTS and the mixture of ethanol.Mixture sets to 0 a ℃ lower standing demix 3h, then at 0 ℃ of lower separating funnel separatory of using, collects upper strata ethanol phase.Lower floor's oil phase is that 70% (v/v) temperature is 0 ℃ aqueous ethanolic solution re-extract 3 times with concentration again.Merge the ethanol phase, remove the recovery solvent, obtain thick fabaceous lecithin 17.5g.Oil phase removes a small amount of ethanol that recovery is wherein dissolved, and obtains the soybean oil 980g that color and luster and smoke point all reach country-level soybean oil standard.Washing with acetone 6 times of thick fabaceous lecithin add 25ml acetone at every turn, obtain removing the refining soybean phospholipid of pigment and the acetone soln of pigment.Refining soybean phospholipid is put in the vacuum drying oven 60 ℃, and dry 14h under the 1kPa obtains color and luster and is white, and content is 89% Powdered Soy Lecithin.The acetone soln of pigment is put and is removed recovery acetone on the Rotary Evaporators, obtains daizeol 160mg.
The ethanol that recovery obtains, acetone equal solvent recycle after refining.
Example three
Be that 53% soybean refining oil foot is that the aqueous ethanolic solution of 96% (v/v) mixes 30min with 4000ml concentration under 60 ℃ with the 1000ml water content, obtain containing the lipid of Yelkin TTS and the mixture of ethanol.Mixture is put 10 ℃ of lower standing demix 3h, then at 10 ℃ of lower separating funnel separatory of using, collects upper strata ethanol phase.Lower floor's oil phase is that 85% (v/v) temperature is 10 ℃ aqueous ethanolic solution re-extract 3 times (each 1000ml) with concentration again.Merge the ethanol phase, remove the recovery solvent, obtain thick fabaceous lecithin 175g.Oil phase removes a small amount of ethanol that recovery is wherein dissolved, and obtains the soybean oil 280g that color and luster and smoke point all reach country-level soybean oil standard.Washing with acetone 3 times of thick fabaceous lecithin add 800ml acetone at every turn, obtain removing the refining soybean phospholipid of pigment and the acetone soln of pigment.Refining soybean phospholipid is put in the vacuum drying oven 60 ℃, and dry 14h under the 1kPa obtains color and luster and is white, and content is 90% Powdered Soy Lecithin.The acetone soln of pigment is put and is removed recovery acetone on the Rotary Evaporators, obtains daizeol 1.8g.
The ethanol that recovery obtains, acetone equal solvent recycle after refining.
Claims (9)
1. technique of from soybean oil, extracting simultaneously soybean phospholipid and pigment.This technique is comprised of the following step:
1) mixture that contains soybean phospholipid of preparation.This mixture by (i) contain the phosphatide soybean oil and (ii) ethanol form according to the proportioning of 1: 0.1~30 (v/v);
2) allow the mixture standing demix, obtain phospholipid layer (take the ethanolic soln of soybean phospholipid as main, containing simultaneously daizeol (pigment)) and oil reservoir (take soybean oil as main);
3) oil reservoir obtains soybean oil through carrying out precipitation treatment;
4) phospholipid layer obtains containing the thick fabaceous lecithin of pigment through carrying out precipitation treatment;
5) the thick fabaceous lecithin that contains pigment with the washing with acetone decolouring, remove acetone, obtain soybean phospholipid;
6) acetone soln of the washing resulting daizeol of decolouring (pigment) obtains daizeol through carrying out precipitation treatment;
7) resulting solvent all reclaims in the carrying out precipitation treatment process, recycles behind refining purifying.
2. the technique of from soybean oil, extracting simultaneously soybean phospholipid and pigment as claimed in claim 1, it is characterized in that the described phosphatide soybean oil that contains can be resulting mixing oil after leaching, can be resulting crude oil of soybean behind the mixing oil desolvation, also can be that crude oil of soybean is through the resulting oil foot of hydration degum.
3. the technique of extracting simultaneously soybean phospholipid and pigment from soybean oil as claimed in claim 1 is characterized in that described ethanol is that concentration is the aqueous ethanolic solution of 30%~100% (w/w).
4. the technique of extracting simultaneously soybean phospholipid and pigment from soybean oil as claimed in claim 1 is characterized in that the preparation of described mixture at 30~78 ℃, preferably 45~68 ℃, 0.01~1.0MPa, condition under carry out.
5. the technique of extracting simultaneously soybean phospholipid and pigment from soybean oil as claimed in claim 1 is characterized in that the standing demix of described mixture at-20~60 ℃, preferably 0~20 ℃, 0.01~1.0MPa, condition under carry out.
6. the technique of extracting simultaneously soybean phospholipid and pigment from soybean oil as claimed in claim 1 is characterized in that described washing with acetone decolouring carries out 1-5 time, wash required amounts of acetone at every turn and be thick fabaceous lecithin weight 1-5 times.
7. the technique of extracting simultaneously soybean phospholipid and pigment from soybean oil as claimed in claim 1 is characterized in that described washing with acetone decolouring is 0~60 ℃ in temperature, and preferably 10~30 ℃, pressure is to carry out under the condition of 0.1~35MPa.
8. the technique of from soybean oil, extracting simultaneously soybean phospholipid and pigment as claimed in claim 8, it is characterized in that described carrying out precipitation treatment means that heating makes solvent evaporation, then condensation is with the process of receiving, and used thermal barrier can be indirect steam, open steam or hot nitrogen.
9. the technique of extracting simultaneously soybean phospholipid and pigment from soybean oil as claimed in claim 1 is characterized in that described carrying out precipitation treatment at 30~180 ℃, preferably 50~125 ℃, 0.01~1.0MPa, condition under carry out.
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Cited By (2)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
CN109206974A (en) * | 2018-09-08 | 2019-01-15 | 佛山朝鸿新材料科技有限公司 | A kind of preparation method of the strong attached type glass ink of high water resistance |
CN111757747A (en) * | 2018-02-21 | 2020-10-09 | 丸大食品株式会社 | Process for producing phospholipid concentrate |
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JPH02172995A (en) * | 1988-12-24 | 1990-07-04 | Tsuji Seiyu Kk | Production of highly purified lecithin |
CN1861592A (en) * | 2005-08-31 | 2006-11-15 | 云南中科本草科技有限公司 | Soybean extract containing lecithin and isoflavone and its preparation process |
CN101838285A (en) * | 2010-05-07 | 2010-09-22 | 南昌大学 | Method for separating phospholipids in purified oil material |
CN102453049A (en) * | 2010-10-29 | 2012-05-16 | 孙新龙 | Technical process for extracting lecithin from bean pulp |
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2012
- 2012-12-07 CN CN2012105205992A patent/CN102977136A/en active Pending
Patent Citations (4)
Publication number | Priority date | Publication date | Assignee | Title |
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JPH02172995A (en) * | 1988-12-24 | 1990-07-04 | Tsuji Seiyu Kk | Production of highly purified lecithin |
CN1861592A (en) * | 2005-08-31 | 2006-11-15 | 云南中科本草科技有限公司 | Soybean extract containing lecithin and isoflavone and its preparation process |
CN101838285A (en) * | 2010-05-07 | 2010-09-22 | 南昌大学 | Method for separating phospholipids in purified oil material |
CN102453049A (en) * | 2010-10-29 | 2012-05-16 | 孙新龙 | Technical process for extracting lecithin from bean pulp |
Non-Patent Citations (1)
Title |
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关润伶等: "大豆卵磷脂的分离纯化研究进展", 《中国食品添加剂》 * |
Cited By (3)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
CN111757747A (en) * | 2018-02-21 | 2020-10-09 | 丸大食品株式会社 | Process for producing phospholipid concentrate |
CN111757747B (en) * | 2018-02-21 | 2024-09-13 | 丸大食品株式会社 | Process for producing phospholipid concentrate |
CN109206974A (en) * | 2018-09-08 | 2019-01-15 | 佛山朝鸿新材料科技有限公司 | A kind of preparation method of the strong attached type glass ink of high water resistance |
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Application publication date: 20130320 |