CN102974733B - A kind of vehicle oil filler small door hinge axle cold upsetting die of car - Google Patents
A kind of vehicle oil filler small door hinge axle cold upsetting die of car Download PDFInfo
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- CN102974733B CN102974733B CN201210486503.5A CN201210486503A CN102974733B CN 102974733 B CN102974733 B CN 102974733B CN 201210486503 A CN201210486503 A CN 201210486503A CN 102974733 B CN102974733 B CN 102974733B
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Abstract
本发明公开了一种汽车加油口小门铰链轴冷镦模具,上模上设弹簧压料机构和斜楔,下模上设下模块和横向模块机构;弹簧压料机构和下模块相结的表面上,均设有与加油口小门铰链轴外形相适应的凹槽;横向模块机构设有与加油口小门铰链轴相配合的孔,加油口小门铰链轴的端部与该孔的底面接触;在上模下行至模具闭合位置时,弹簧压料机构压在下模块上,斜楔作用在横向模块机构上,并使横向模块机构产生一个运动,其运动的距离为使加油口小门铰链轴局部镦粗的距离。采用上述技术方案,结构紧凑,模具耐用性强,操作方便、快捷,生产效率高,且能保证冷镦加工的质量,可以满足大批量生产的需要。
The invention discloses a cold heading die for the hinge shaft of the small door of the fuel oil port of an automobile. The upper mold is provided with a spring pressing mechanism and a wedge, and the lower mold is provided with a lower module and a transverse module mechanism; the spring pressing mechanism and the lower module are combined. On the surface, there are grooves adapted to the shape of the hinge shaft of the fuel filler door; the transverse module mechanism is provided with a hole matching the hinge shaft of the fuel filler door, and the end of the hinge shaft of the fuel filler door is aligned with the hole. The bottom surface is in contact; when the upper mold moves down to the closed position of the mold, the spring pressing mechanism presses on the lower module, and the wedge acts on the transverse module mechanism, and makes the transverse module mechanism move. The distance of the local upsetting of the hinge axis. Adopting the above-mentioned technical scheme, the structure is compact, the mold has strong durability, the operation is convenient and fast, the production efficiency is high, and the quality of cold heading processing can be guaranteed, which can meet the needs of mass production.
Description
技术领域 technical field
本发明属于汽车零部件制造的技术领域,涉及其制造过程中的工艺装备技术。更具体地说,本发明涉及一种汽车加油口小门铰链轴冷镦模具。The invention belongs to the technical field of auto parts manufacturing, and relates to the process equipment technology in the manufacturing process. More specifically, the present invention relates to a cold heading die for the hinge shaft of a small door of an automobile gas filler.
背景技术 Background technique
目前,冷镦冲压工艺因其自身的工艺缺陷,如模具耐用性能差,生产效率低。At present, the cold heading stamping process has its own process defects, such as poor mold durability and low production efficiency.
例如生产如图1所示的产品,该产品为汽车车身上的加油口小门铰链轴2。需要将其局部进行镦粗。若采用普通模具结构,根本无法实现工艺要求,如冲压时不退料,取放件不方便,难以达到批量生产及通用性。For example, the product shown in Figure 1 is produced, which is the hinge shaft 2 of the fuel filler door on the automobile body. It needs to be locally upset. If the ordinary mold structure is used, the process requirements cannot be realized at all, such as no material return during stamping, inconvenient picking and placing of parts, and it is difficult to achieve mass production and versatility.
发明内容 Contents of the invention
本发明提供一种汽车加油口小门铰链轴冷镦模具,其目的是达到批量生产的工艺要求。The invention provides a cold heading die for a hinge shaft of a small door of an automobile gas filler, and the purpose is to meet the technical requirements of mass production.
为了实现上述目的,本发明采取的技术方案为:In order to achieve the above object, the technical scheme that the present invention takes is:
本发明所提供的汽车加油口小门铰链轴冷镦模具,包括上模和下模,用于对汽车上的加油口小门铰链轴进行局部镦粗加工,所述的上模上设弹簧压料机构和斜楔,所述的下模上设下模块和横向模块机构;The cold heading mold for the small hinge shaft of the fuel filler door of the automobile provided by the present invention comprises an upper mold and a lower mold, which are used for locally upsetting the hinge shaft of the fuel filler door on the automobile. The upper mold is provided with spring pressure A material mechanism and a wedge, and the lower mold is provided with a lower module and a transverse module mechanism;
所述的弹簧压料机构和下模块相结的表面上,均设有与所述的加油口小门铰链轴外形相适应的凹槽;On the joint surface of the spring pressing mechanism and the lower module, there are grooves adapted to the shape of the hinge shaft of the fuel filler door;
所述的横向模块机构设有与所述的加油口小门铰链轴相配合的孔,所述的加油口小门铰链轴的端部与该孔的底面接触;The horizontal module mechanism is provided with a hole matched with the hinge shaft of the small fuel filler door, and the end of the hinge shaft of the small fuel filler door is in contact with the bottom surface of the hole;
在上模下行至模具闭合位置时,所述的弹簧压料机构压在所述的下模块上,所述的斜楔作用在所述的横向模块机构上,并使所述的横向模块机构产生一个运动,其运动的距离为使所述的加油口小门铰链轴局部镦粗的距离。When the upper mold moves down to the mold closing position, the spring pressing mechanism presses on the lower module, and the oblique wedge acts on the transverse module mechanism to make the transverse module mechanism generate A movement, the distance of which is to make the hinge shaft of the small fuel filler door partially upset.
所述的弹簧压料机构和斜楔通过上模固定板固定在所述的上模上;所述的下模块通过下模固定板固定在所述的下模上;所述的横向模块机构通过导向结构安装在所述的下模上,所述的横向模块机构还设有复位弹簧。The spring pressing mechanism and the inclined wedge are fixed on the upper die through the upper die fixing plate; the lower module is fixed on the lower die through the lower die fixing plate; The guide structure is installed on the lower mold, and the horizontal module mechanism is also provided with a return spring.
在所述的弹簧压料机构和下模块的相应位置,设有凹陷结构,该凹陷结构的位置与所述的加油口小门铰链轴上的已镦粗位置相适应。At the corresponding positions of the spring pressing mechanism and the lower module, a recessed structure is provided, and the position of the recessed structure is adapted to the upset position on the hinge shaft of the small fuel filler door.
本发明采用上述技术方案,结构紧凑,模具耐用性强,操作方便、快捷,提高了生产效率,且能保证冷镦加工的质量,可以满足大批量生产的需要。The present invention adopts the above technical scheme, has compact structure, strong mold durability, convenient and quick operation, improves production efficiency, can ensure the quality of cold heading processing, and can meet the needs of mass production.
附图说明 Description of drawings
下面对本说明书各幅附图所表达的内容及图中的标记作简要说明:The following is a brief description of the content expressed in the drawings of this manual and the marks in the drawings:
图1为加油口小门铰链轴的结构示意图;Figure 1 is a structural schematic diagram of the hinge shaft of the fuel filler door;
图2为本发明的结构示意图;Fig. 2 is a structural representation of the present invention;
图3为图2中的弹簧压料机构结构示意图;Fig. 3 is a schematic structural view of the spring pressing mechanism in Fig. 2;
图4为图3所示结构的侧面视图;Fig. 4 is a side view of the structure shown in Fig. 3;
图5为图3所示结构的俯视图;Fig. 5 is a top view of the structure shown in Fig. 3;
图6为图2中的斜楔结构示意图;Fig. 6 is the schematic diagram of the wedge structure in Fig. 2;
图7为图6所示结构的右侧面示意图;;Figure 7 is a schematic diagram of the right side of the structure shown in Figure 6;
图8为本发明中的横向模块机构结构示意图;Fig. 8 is a schematic structural diagram of the horizontal module mechanism in the present invention;
图9为图8中的A—A剖视图。Fig. 9 is a sectional view of A-A in Fig. 8 .
图中标记为:Labeled in the figure:
1、弹簧压料机构,2、加油口小门铰链轴,3、下模块,4、斜楔,5、上模固定板,6、横向模块机构。1. The spring pressing mechanism, 2. The hinge shaft of the fuel filler door, 3. The lower module, 4. The wedge, 5. The upper mold fixing plate, 6. The horizontal module mechanism.
具体实施方式 Detailed ways
下面对照附图,通过对实施例的描述,对本发明的具体实施方式作进一步详细的说明,以帮助本领域的技术人员对本发明的发明构思、技术方案有更完整、准确和深入的理解。The specific implementation of the present invention will be described in further detail below by describing the embodiments with reference to the accompanying drawings, so as to help those skilled in the art have a more complete, accurate and in-depth understanding of the inventive concepts and technical solutions of the present invention.
如图2至图9所示的本发明的结构,为一种汽车加油口小门铰链轴冷镦模具,包括上模和下模,用于对汽车上的加油口小门铰链轴2进行局部镦粗加工。其镦粗的位置在加油口小门铰链轴2上的靠近两端的位置。The structure of the present invention as shown in Fig. 2 to Fig. 9 is a cold heading die for the hinge shaft of the fuel filler door of an automobile, which includes an upper die and a lower die, and is used to partially carry out the hinge shaft 2 of the fuel filler door on the automobile. Upsetting processing. Its upsetting position is near the two ends on the hinge shaft 2 of the fuel filler door.
加油口小门铰链轴2的直径一般为3mm。The diameter of the fuel filler door hinge shaft 2 is generally 3 mm.
为了解决现有技术存在的问题并克服其缺陷,实现达到批量生产的工艺要求的发明目的,本发明采取的技术方案为:In order to solve the problems existing in the prior art and overcome its defects, and realize the invention goal of reaching the technological requirements of mass production, the technical scheme adopted by the present invention is:
如图2所示,本发明所提供的汽车加油口小门铰链轴冷镦模具,所述的上模上设弹簧压料机构1和斜楔4,所述的下模上设下模块3和横向模块机构6。As shown in Figure 2, in the cold heading mold for the small door hinge shaft of the automobile fuel filler provided by the present invention, the spring pressing mechanism 1 and the wedge 4 are arranged on the upper mold, and the lower module 3 and the wedge 4 are arranged on the lower mold. Horizontal module mechanism6.
如图2、图3和图5所示,所述的弹簧压料机构1和下模块3相结的表面上,均设有与所述的加油口小门铰链轴2外形相适应的凹槽。As shown in Fig. 2, Fig. 3 and Fig. 5, on the combined surface of the spring pressing mechanism 1 and the lower module 3, there are grooves adapted to the shape of the hinge shaft 2 of the fuel filler door. .
如图9所示,所述的横向模块机构6设有与所述的加油口小门铰链轴2相配合的孔,所述的加油口小门铰链轴2的端部与该孔的底面接触。As shown in Figure 9, the horizontal module mechanism 6 is provided with a hole matching the hinge shaft 2 of the fuel filler door, and the end of the fuel filler hinge shaft 2 is in contact with the bottom surface of the hole. .
在上模下行至模具闭合位置时,所述的弹簧压料机构1压在所述的下模块3上,所述的斜楔4作用在所述的横向模块机构6上,并使所述的横向模块机构6产生一个运动,其运动的距离为使所述的加油口小门铰链轴2局部镦粗的距离。When the upper mold goes down to the mold closing position, the spring pressing mechanism 1 presses on the lower module 3, the wedge 4 acts on the transverse module mechanism 6, and makes the The transverse module mechanism 6 produces a movement, and the distance of its movement is the distance that makes the hinge shaft 2 of the small fuel filler door partially upset.
也就是说,在斜楔4的斜面的作用下,横向模块机构6按加油口小门铰链轴2的轴向运动,在横向模块机构6的孔的底面作用下,加油口小门铰链轴2长度被压短,其露出横向模块机构6外的一部分被镦粗。That is to say, under the action of the slope of the oblique wedge 4, the transverse module mechanism 6 moves in the axial direction of the hinge shaft 2 of the fuel filler door, and under the action of the bottom surface of the hole of the transverse module mechanism 6, the hinge shaft 2 of the fuel filler door The length is shortened, and the part exposed outside the transverse module mechanism 6 is upset.
本发明利用弹簧压料机构1,将制造加油口小门铰链轴2的圆棒料固定及定位在下模块3上;同时,斜楔4随上模固定板5下移,推动横向模块机构6将加油口小门铰链轴2的圆棒料的一端靠近端部的局部冷镦成型,冲床上工作台到达下止点,即所述的上模下行至模具闭合位置。The present invention utilizes the spring pressing mechanism 1 to fix and position the round bar material for manufacturing the small door hinge shaft 2 of the fuel filler on the lower module 3; One end of the round bar of the small door hinge shaft 2 of the fuel filler is formed by local cold heading near the end, and the worktable on the punching machine reaches the bottom dead center, that is, the upper die moves down to the closed position of the die.
随后,冲床上滑块离开下止点,斜楔4上移,横向模块机构6在弹簧力作用下放松,成型件脱离工作状态,完成一次成型。Subsequently, the slide block on the punching machine leaves the bottom dead center, the wedge 4 moves upward, the transverse module mechanism 6 relaxes under the action of the spring force, and the molded part breaks away from the working state, and a molding is completed.
接着,人工将圆棒料调头,进行同样动作后,完成加油口小门铰链轴2成品的加工。Then, the round bar material is turned around manually, and after performing the same action, the processing of the finished product of the fuel filler door hinge shaft 2 is completed.
本发明有效解决了现有技术的缺点,提供了斜楔式模具结构,该结构紧凑,模具耐用性强,操作方便快捷。The invention effectively solves the disadvantages of the prior art, and provides a wedge-type mold structure, which is compact in structure, strong in mold durability, and convenient and quick in operation.
下面是本发明的工作部分的结构及固定方式:Below is the structure and fixing mode of working part of the present invention:
以上所述的弹簧压料机构1和斜楔4通过上模固定板5固定在所述的上模上;所述的下模块3通过下模固定板固定在所述的下模上;所述的横向模块机构6通过导向结构安装在所述的下模上,所述的横向模块机构6还设有复位弹簧。The above-mentioned spring pressing mechanism 1 and oblique wedge 4 are fixed on the described upper die by the upper die fixing plate 5; the described lower module 3 is fixed on the described lower die by the lower die fixing plate; The horizontal module mechanism 6 is installed on the lower mold through a guide structure, and the horizontal module mechanism 6 is also provided with a return spring.
复位弹簧的作用是在上模上移时,横向模块机构6回复原始工作状态。The effect of back-moving spring is when patrix moves up, and transverse module mechanism 6 returns to original working condition.
在所述的弹簧压料机构1和下模块3的相应位置,设有凹陷结构,该凹陷结构的位置与所述的加油口小门铰链轴2上的已镦粗位置相适应。At the corresponding positions of the spring pressing mechanism 1 and the lower module 3, there is a recessed structure, and the position of the recessed structure is adapted to the upset position on the hinge shaft 2 of the fuel filler door.
由于加油口小门铰链轴2已加工好的一端已被镦粗,所以在镦粗另一端时,需要将已镦粗的部位放进该凹陷结构,避免其对加工的影响。Since the processed end of the hinge shaft 2 of the oil filler port has been upset, so when upsetting the other end, it is necessary to put the upset part into the concave structure to avoid its influence on processing.
上面结合附图对本发明进行了示例性描述,显然本发明具体实现并不受上述方式的限制,只要采用了本发明的方法构思和技术方案进行的各种非实质性的改进,或未经改进将本发明的构思和技术方案直接应用于其它场合的,均在本发明的保护范围之内。The present invention has been exemplarily described above in conjunction with the accompanying drawings. Obviously, the specific implementation of the present invention is not limited by the above methods, as long as various insubstantial improvements are adopted in the method concept and technical solutions of the present invention, or there is no improvement Directly applying the conception and technical solutions of the present invention to other occasions falls within the protection scope of the present invention.
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| CN201210486503.5A CN102974733B (en) | 2012-07-11 | 2012-11-26 | A kind of vehicle oil filler small door hinge axle cold upsetting die of car |
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| CN201210239544 | 2012-07-11 | ||
| CN2012102395444 | 2012-07-11 | ||
| CN201210239544.4 | 2012-07-11 | ||
| CN201210486503.5A CN102974733B (en) | 2012-07-11 | 2012-11-26 | A kind of vehicle oil filler small door hinge axle cold upsetting die of car |
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| CN102974733A CN102974733A (en) | 2013-03-20 |
| CN102974733B true CN102974733B (en) | 2015-07-29 |
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| CN109127976B (en) * | 2018-11-07 | 2024-07-12 | 江苏宏宝锻造股份有限公司 | Long shaft upsetting device and upsetting method |
| CN110561041A (en) * | 2019-08-29 | 2019-12-13 | 嘉兴巨匠防护设备有限公司 | processing technology of civil air defense door spindle |
| CN114632903A (en) * | 2021-12-27 | 2022-06-17 | 无锡透平叶片有限公司 | An opening and closing head mechanism for two-direction movement |
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