CN102974150A - Sheet package type melt spinning cartridge, production equipment and processing method thereof - Google Patents
Sheet package type melt spinning cartridge, production equipment and processing method thereof Download PDFInfo
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- CN102974150A CN102974150A CN2012105073777A CN201210507377A CN102974150A CN 102974150 A CN102974150 A CN 102974150A CN 2012105073777 A CN2012105073777 A CN 2012105073777A CN 201210507377 A CN201210507377 A CN 201210507377A CN 102974150 A CN102974150 A CN 102974150A
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- blown filter
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Abstract
The invention discloses a sheet package type melt spinning cartridge consisting of inner and outer layers, wherein the outer layer is a filter core sheet layer while the inner layer is a filter core wire layer. The invention also discloses production equipment of the sheet package type melt spinning cartridge, which comprises a melt spinning device, wherein at least two spinneret plates are connected in front of the melt spinning device, a rotary polished rod and a rotary screw rod are arranged in front of the spinneret plates, the outer diameters of the polished rod and the screw rod are equal and the spin axis of both are collinear, the rotation speed of the screw rod is higher than that of the polished rod, and the plastic wires sprayed from the spinneret plates are wound on the polished rod and the screw rod, so as to form a melt spinning cartridge bar; the sheet package type melt spinning cartridge also comprises a drum mechanism arranged between the melt spinning cartridge bar and the spinneret plate which is far away from the polished plate and comprising a drum connected with a supporting frame by a rotating shaft, the supporting frame is fixedly arranged on a worktable, and the spinneret plates, the drum and the melt spinning cartridge bar are arranged at the same altitude. The melt spinning cartridge prepared by the production equipment and the processing method disclosed by the invention is excellent in purification and filtering effects, long in service life, and beneficial for popularization and application.
Description
Technical field
The present invention relates to a kind of purification technology field, be specifically related to a kind of Novel melt-blown filter element and production equipment thereof and processing method.
Background technology
The melt-blown filter of prior art can be used for multiple sewage purification and filters the place, generally by polypropylene system, is a cylinder.And the production equipment of making the melt-blown filter of prior art comprises a device for melt blowing and a spinneret, and a polished rod that moves back and forth is set in the front of spinneret, and polyacrylic fibres sprays from spinneret and is wrapped on the polished rod.
The melt-blown filter that the process units of existing melt-blown filter prepares polypropylene Inter-wire gap from outside to inside roughly all equates, generally all closely be intertwined, its strainability is not so good, because the Si Taimi of filter core, this filter core outer surface that can cause contacting with sewage is easy to stop up after contaminated thing covers and lost efficacy, liquid to be filtered but can't enter filter core inside and filter, the internal layer of filter core can not play a role, shortened the service life of filter core, purified cost and also improve thereupon.
Summary of the invention
The object of the invention provides a kind of sheet packaging type melt-blown filter and production equipment and processing method, the melt-blown filter that uses this production equipment and processing method to make, and purification filtering is effective, long service life.
Technical scheme of the present invention is: a kind of sheet packaging type melt-blown filter, described melt-blown filter two-layerly is made of inside and outside, it is outside that described skin is coated on described internal layer, and described skin is the filter core lamella that is layering and arranges, and described internal layer is closely to twine the filter core silk layer that arranges.
Further technical scheme, described outer field outer peripheral face is provided with groove, and described groove is a spiral groove or one group of straight trough being parallel to each other.
A kind of production equipment of sheet packaging type melt-blown filter, comprise the device for melt blowing for fuse, the place ahead of described device for melt blowing is connected with at least two blocks of spinnerets, the place ahead of described spinneret is provided with the polished rod of rotation, screw mandrel, the external diameter of described polished rod and screw mandrel equates and the rotation conllinear, the rotating speed of described screw mandrel is faster than the rotating speed of described polished rod, described plastic wire by the spinneret ejection is wrapped in and forms the melt-blown filter rod on polished rod and the screw mandrel, also comprise cylinder mechanism, described cylinder mechanism is arranged at away between the spinneret of polished rod and the melt-blown filter rod, described cylinder mechanism comprises cylinder, described cylinder is connected with bracing frame through rotating shaft, support frame as described above is fixedly installed on the workbench, described spinneret, cylinder and melt-blown filter rod are in equal height.
Further technical scheme, described polished rod comprises a through hole, the tail end of described screw mandrel is a connecting rod, described connecting rod is relatively turnable to be located in the through hole of described polished rod, described connecting rod and the first motor connect, described polished rod and the second motor connect, and the rotating speed of described the first motor is faster than the rotating speed of described the second motor.
Further technical scheme, the rotation of described polished rod and screw mandrel and described spinneret are the acute angle setting.
Further technical scheme, comprise three blocks of spinnerets, be respectively the first spinneret with first spinneret orifice, have the second spinneret of the second spinneret orifice, the 3rd spinneret with the 3rd spinneret orifice, the aperture of described the first spinneret orifice, the second spinneret orifice, the 3rd spinneret orifice increases gradually.
Further technical scheme comprises a reciprocating apparatus and a cutting knife that is fixed on the reciprocating apparatus, and the cutter head of described cutting knife is aimed at described melt-blown filter rod.
Further technical scheme comprises that one is used for cutting the groove cutter at described melt-blown filter rod surface cutting groove.
Further technical scheme comprises a hold down gag that is used for compressing described plastic wire.
A kind of processing method of sheet packaging type melt-blown filter comprises the following steps:
Step 1, the first spinneret ejection polyacrylic fibres form the melt-blown filter rod at polished rod and screw mandrel winding, because the screw mandrel faster rotational speed, the melt-blown filter rod slowly stretches forward, and meeting forms screw thread in the melt-blown filter rod;
Advantage of the present invention is:
1. the present invention is by setting up cylinder mechanism between spinneret and melt-blown filter rod, thereby can make skin and be the filter element slice, the internal layer that are layering and be the double-decker Novel melt-blown filter element rod of the filter core silk that closely twines, this melt-blown filter purification filtering is effective, long service life;
2. the present invention need not existing production equipment is carried out fairly large change, be easy to realize, and production efficiency is also higher, is fit to promote the use of.
Description of drawings
The invention will be further described below in conjunction with drawings and Examples:
Fig. 1 is the structural representation of the embodiment of the invention one;
Fig. 2 is the structural representation of melt-blown filter in the embodiment of the invention one.
Wherein: 1, skin; 2, internal layer; 3, groove; 4, polished rod; 5, screw mandrel; 6, melt-blown filter rod; 7, cylinder; 8, rotating shaft; 9, bracing frame; 10, through hole; 11, connecting rod; 12, the first spinneret orifice; 13, the first spinneret; 14, the second spinneret orifice; 15, the second spinneret; 16, the 3rd spinneret orifice; 17, the 3rd spinneret; 18, reciprocating apparatus; 19, cutting knife; 20, cut the groove cutter.
The specific embodiment
Referring to shown in Figure 1, the place ahead of device for melt blowing is connected with three blocks of spinnerets, be respectively the first spinneret 13 with first spinneret orifice 12, the second spinneret 15 with second spinneret orifice 14, the 3rd spinneret 17 with the 3rd spinneret orifice 16, the aperture of described the first spinneret orifice 12, the second spinneret orifice 14, the 3rd spinneret orifice 16 increases gradually, and is provided with certain spacing between three blocks of spinnerets.
With excellent 6 of melt-blown filter cylinder 7 is set respectively at 6 of the second spinneret 15 and melt-blown filter rods and the 3rd spinneret 17, this cylinder 7 is in sustained height with spinneret and melt-blown filter rod, cylinder 7 is connected with bracing frame 9 through rotating shaft 8, and bracing frame 9 is fixedly installed on the workbench.
The place ahead of spinneret is provided with polished rod 4, the screw mandrel 5 of rotation, and described screw mandrel 5 is located at the place ahead of described polished rod 4, and the external diameter of polished rod 4 and screw mandrel 5 equates and the rotation conllinear.In this example, polished rod 4 comprises a through hole 10, the tail end of screw mandrel 5 is a connecting rod 11, connecting rod 11 is located in the through hole 10 of polished rod 4 rotatably, connecting rod 11 and the first motor connect, polished rod 4 and the second motor connect, and the rotating speed of the first motor causes the rotating speed of screw mandrel 5 faster than the rotating speed of polished rod 4 faster than the rotating speed of the second motor like this.
As shown in the figure, another improvements of this preferred embodiment are: rotation and the spinneret of polished rod 4 and screw mandrel 5 are the acute angle setting.When spinneret begins the spray silk, because the first spinneret orifice 12 minimums, and polished rod, screw mandrel distance the first spinneret orifice is nearest, the polyacrylic fibres that is then sprayed by described spinneret is wrapped in the polyacrylic fibres that forms on polished rod and the screw mandrel on the melt-blown filter rod can be the thinnest, and the gap between the polyacrylic fibres is also minimum; The polyacrylic fibres of the second spinneret orifice 14 and 16 ejections of the 3rd spinneret orifice is sprayed onto first on the cylinder 7, jet power makes drum rotating, cylinder forms first the filter element slice of a circle outward so again, continue the spray silk, filter element slice can shift and be wound on the melt-blown filter rod 6, twined polyacrylic fibres because begin itself at the first spinneret place on the melt-blown filter rod 6, and the viscosity of its ratio of viscosities cylinder 7 is high, causes the filter element slice on the cylinder can bondedly transfer to melt-blown filter rod outside.
So just can form sheet packaging type melt-blown filter as shown in Figure 2.Described melt-blown filter two-layerly is made of inside and outside, and described outer 1 is coated on described internal layer 2 outsides, described outer 1 filter core lamella for being layering and arranging, and described internal layer 2 be the filter core silk layer that closely twines setting.Because gapped between the outer field filter element slice, so pollutant can be accommodated in the gap, and internal layer also can be brought into play filter effect like this, the performance raising of filter element filtering, and greatly increase service life.
The production equipment of melt-blown filter also comprises a reciprocating apparatus 18 and a cutting knife 19 that is fixed on the reciprocating apparatus 18, and the cutter head of described cutting knife 19 is aimed at described melt-blown filter rod 6.Reciprocating apparatus 18 arranges certain reciprocal time, and when melt-blown filter rod 6 arrived certain length, can advance promoted cutting knife 19 cut-out melt-blown filter rods 6.After the cut-out, reciprocating apparatus 18 drives cutting knife 19 and retreats.
The production equipment of melt-blown filter comprises that also one is used for cutting groove cutter 20 at described melt-blown filter rod 6 surface cutting grooves.The described groove cutter 20 that cuts can cut out on the surface of melt-blown filter rod 6 one section spiral helicine groove, as shown in Figure 2.Certainly also can not comprise in the production equipment and cut the groove cutter, wait the melt-blown filter rod to cut off after, manually cut out straight trough on the surface of melt-blown filter rod, as shown in Figure 2.The reason that the surface arranges groove has been to strengthen the contact-making surface of melt-blown filter and sewage, has improved the efficient of filtering.
The production equipment of described melt-blown filter also comprises a hold down gag that is used for compressing described melt-blown filter rod.Because polyacrylic fibres is sprayed on polished rod and the screw mandrel, might grab attached not firm, therefore can be with the compacting of melt-blown filter rod with hold down gag.
The production method of sheet packaging type melt-blown filter of the present invention comprises the following steps:
Step 1, the first spinneret ejection polyacrylic fibres form the melt-blown filter rod at polished rod and screw mandrel winding, because the screw mandrel faster rotational speed, the melt-blown filter rod slowly stretches forward, and meeting forms screw thread in the melt-blown filter rod;
Above-described embodiment only is explanation technical conceive of the present invention and characteristics, and its purpose is to allow the people who is familiar with technique can understand content of the present invention and according to this enforcement, can not limit protection scope of the present invention with this.The all Spirit Essence of main technical schemes is done according to the present invention equivalent transformation or modification all should be encompassed within protection scope of the present invention.
Claims (10)
1. sheet packaging type melt-blown filter, it is characterized in that: described melt-blown filter two-layerly is made of inside and outside, described skin (1) is coated on described internal layer (1) outside, the filter core lamella of described skin (1) for being layering and arranging, described internal layer (2) are closely to twine the filter core silk layer that arranges.
2. a kind of sheet packaging type melt-blown filter according to claim 1, it is characterized in that: the outer peripheral face of described skin (1) is provided with groove (3), and described groove is a spiral groove or one group of straight trough being parallel to each other.
3. the production equipment of a sheet packaging type melt-blown filter, comprise the device for melt blowing for fuse, the place ahead of described device for melt blowing is connected with at least two blocks of spinnerets, the place ahead of described spinneret is provided with the polished rod (4) of rotation, screw mandrel (5), the external diameter of described polished rod (4) and screw mandrel (5) equates and the rotation conllinear, the rotating speed of described screw mandrel (5) is faster than the rotating speed of described polished rod (4), described plastic wire by the spinneret ejection is wrapped in polished rod (4) and the upper melt-blown filter rod (6) that forms of screw mandrel (5), it is characterized in that: also comprise cylinder mechanism, described cylinder mechanism is arranged at away between the spinneret of polished rod and the melt-blown filter rod, described cylinder mechanism comprises cylinder (7), described cylinder (7) is connected with bracing frame (9) through rotating shaft (8), support frame as described above (9) is fixedly installed on the workbench, described spinneret, cylinder and melt-blown filter rod are in equal height.
4. the production equipment of sheet packaging type melt-blown filter according to claim 3, it is characterized in that: described polished rod (4) comprises a through hole (10), the tail end of described screw mandrel (5) is a connecting rod (11), described connecting rod (11) is relatively turnable to be located in the through hole (10) of described polished rod (4), described connecting rod (11) connects with the first motor, described polished rod (4) connects with the second motor, and the rotating speed of described the first motor is faster than the rotating speed of described the second motor.
5. the production equipment of sheet packaging type melt-blown filter according to claim 3, it is characterized in that: rotation and the described spinneret of described polished rod (4) and screw mandrel (5) are the acute angle setting.
6. the production equipment of sheet packaging type melt-blown filter according to claim 3, it is characterized in that: comprise three blocks of spinnerets, be respectively the first spinneret (13) with first spinneret orifice (12), the second spinneret (15) with second spinneret orifice (14), the 3rd spinneret (17) with the 3rd spinneret orifice (16), the aperture of described the first spinneret orifice (12), the second spinneret orifice (14), the 3rd spinneret orifice (16) increases gradually.
7. the production equipment of sheet packaging type melt-blown filter according to claim 3, it is characterized in that: comprise a reciprocating apparatus (18) and a cutting knife (19) that is fixed on the reciprocating apparatus (18), the cutter head of described cutting knife (19) is aimed at described melt-blown filter rod (6).
8. the production equipment of sheet packaging type melt-blown filter according to claim 3 is characterized in that: comprise that one is used for cutting groove cutter (20) at described melt-blown filter rod (6) surface cutting groove.
9. the production equipment of sheet packaging type melt-blown filter according to claim 3 is characterized in that: comprise a hold down gag that is used for compressing described plastic wire.
10. the processing method of a sheet packaging type melt-blown filter is characterized in that, comprises the following steps:
Step 1, the first spinneret ejection polyacrylic fibres form the melt-blown filter rod at polished rod and screw mandrel winding, because the screw mandrel faster rotational speed, the melt-blown filter rod slowly stretches forward, and meeting forms screw thread in the melt-blown filter rod;
Step 2, second and third spinneret ejection polyacrylic fibres, this polyacrylic fibres is wrapped on the cylinder that is arranged between second, third spinneret and the melt-blown filter rod, and cylinder is along with jet power rotates, and polyacrylic fibres forms filter element slice at cylinder;
Step 3, spinneret continue the spray silk, because the viscosity of melt-blown filter rod is greater than the viscosity of cylinder, it is outside that the filter element slice on the cylinder is glued to the melt-blown filter rod, and the melt-blown filter that forms skin and be filter element slice, internal layer and be the filter core silk is excellent;
Step 4, cut the groove cutter and cut out groove at melt-blown filter rod outer surface;
Step 5, melt-blown filter rod continue to stretch forward, and when arriving certain-length, cutting knife cuts off the melt-blown filter rod, namely obtains novel melt-blown filter.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN2012105073777A CN102974150A (en) | 2012-12-03 | 2012-12-03 | Sheet package type melt spinning cartridge, production equipment and processing method thereof |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN2012105073777A CN102974150A (en) | 2012-12-03 | 2012-12-03 | Sheet package type melt spinning cartridge, production equipment and processing method thereof |
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| Publication Number | Publication Date |
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| CN102974150A true CN102974150A (en) | 2013-03-20 |
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| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN2012105073777A Pending CN102974150A (en) | 2012-12-03 | 2012-12-03 | Sheet package type melt spinning cartridge, production equipment and processing method thereof |
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| CN (1) | CN102974150A (en) |
Cited By (7)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN109758832A (en) * | 2019-03-13 | 2019-05-17 | 南京水蓝机电科技有限公司 | A kind of melt-blown filter receives technique, melt-blown filter receiving device and melt-blown filter manufacturing machine |
| CN110053271A (en) * | 2019-05-24 | 2019-07-26 | 芜湖滤森净化设备有限公司 | A kind of melt-blown filter production technology |
| KR102007916B1 (en) * | 2019-02-27 | 2019-08-06 | 주식회사 시노펙스 | appartus and method for manufacturing absolute filter and filter support melt blown process |
| CN111472096A (en) * | 2020-04-09 | 2020-07-31 | 苏州经结纬面料科技有限公司 | Melt-blown filter element compacting device and application method thereof |
| CN111469323A (en) * | 2020-04-09 | 2020-07-31 | 苏州经结纬面料科技有限公司 | Environment-friendly melt-spraying filter element manufacturing device |
| CN114259797A (en) * | 2021-12-28 | 2022-04-01 | 扬州西联净化科技有限公司 | Superfine fiber melt-blown filter element and preparation method thereof |
| CN115432516A (en) * | 2022-11-07 | 2022-12-06 | 隆士丹智能科技(苏州)有限公司 | Winding machine |
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| CN1188422A (en) * | 1995-05-02 | 1998-07-22 | 梅姆特克美国有限公司 | Nonwoven, melt blown fluid filtration media with integral co-located support and filtration fibers, filter cartridges emlpoying, and method and apparatus of making the same |
| CN101703850A (en) * | 2009-11-26 | 2010-05-12 | 苏州工业园区拓朴环保净化有限公司 | Melt blown filter element and production equipment thereof |
| CN203030116U (en) * | 2012-12-03 | 2013-07-03 | 苏州工业园区拓朴环保净化有限公司 | Sheeted wrapped meltblown filter cartridge and production equipment thereof |
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2012
- 2012-12-03 CN CN2012105073777A patent/CN102974150A/en active Pending
Patent Citations (3)
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| CN1188422A (en) * | 1995-05-02 | 1998-07-22 | 梅姆特克美国有限公司 | Nonwoven, melt blown fluid filtration media with integral co-located support and filtration fibers, filter cartridges emlpoying, and method and apparatus of making the same |
| CN101703850A (en) * | 2009-11-26 | 2010-05-12 | 苏州工业园区拓朴环保净化有限公司 | Melt blown filter element and production equipment thereof |
| CN203030116U (en) * | 2012-12-03 | 2013-07-03 | 苏州工业园区拓朴环保净化有限公司 | Sheeted wrapped meltblown filter cartridge and production equipment thereof |
Cited By (9)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| KR102007916B1 (en) * | 2019-02-27 | 2019-08-06 | 주식회사 시노펙스 | appartus and method for manufacturing absolute filter and filter support melt blown process |
| CN109758832A (en) * | 2019-03-13 | 2019-05-17 | 南京水蓝机电科技有限公司 | A kind of melt-blown filter receives technique, melt-blown filter receiving device and melt-blown filter manufacturing machine |
| CN109758832B (en) * | 2019-03-13 | 2024-04-16 | 南京水蓝机电科技有限公司 | Melt-blown filter element receiving process, melt-blown filter element receiving equipment and melt-blown filter element manufacturing machine |
| CN110053271A (en) * | 2019-05-24 | 2019-07-26 | 芜湖滤森净化设备有限公司 | A kind of melt-blown filter production technology |
| CN111472096A (en) * | 2020-04-09 | 2020-07-31 | 苏州经结纬面料科技有限公司 | Melt-blown filter element compacting device and application method thereof |
| CN111469323A (en) * | 2020-04-09 | 2020-07-31 | 苏州经结纬面料科技有限公司 | Environment-friendly melt-spraying filter element manufacturing device |
| CN111472096B (en) * | 2020-04-09 | 2021-04-06 | 苏州经结纬面料科技有限公司 | Melt-blown filter element compacting device and application method thereof |
| CN114259797A (en) * | 2021-12-28 | 2022-04-01 | 扬州西联净化科技有限公司 | Superfine fiber melt-blown filter element and preparation method thereof |
| CN115432516A (en) * | 2022-11-07 | 2022-12-06 | 隆士丹智能科技(苏州)有限公司 | Winding machine |
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Application publication date: 20130320 |