CN102974146B - Process and device for recovering gluten from starch slurry - Google Patents
Process and device for recovering gluten from starch slurry Download PDFInfo
- Publication number
- CN102974146B CN102974146B CN201210552527.6A CN201210552527A CN102974146B CN 102974146 B CN102974146 B CN 102974146B CN 201210552527 A CN201210552527 A CN 201210552527A CN 102974146 B CN102974146 B CN 102974146B
- Authority
- CN
- China
- Prior art keywords
- gluten
- starch slurry
- lautertuns
- liquefied pot
- slurry
- Prior art date
- Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
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Links
- 108010068370 Glutens Proteins 0.000 title claims abstract description 40
- 235000021312 gluten Nutrition 0.000 title claims abstract description 31
- 239000002002 slurry Substances 0.000 title claims abstract description 25
- 229920002472 Starch Polymers 0.000 title claims abstract description 17
- 235000019698 starch Nutrition 0.000 title claims abstract description 17
- 239000008107 starch Substances 0.000 title claims abstract description 17
- 238000000034 method Methods 0.000 title claims abstract description 12
- 238000001914 filtration Methods 0.000 claims abstract description 19
- 239000000843 powder Substances 0.000 claims description 8
- 238000004519 manufacturing process Methods 0.000 abstract description 14
- LFQSCWFLJHTTHZ-UHFFFAOYSA-N Ethanol Chemical compound CCO LFQSCWFLJHTTHZ-UHFFFAOYSA-N 0.000 abstract description 10
- 235000013312 flour Nutrition 0.000 abstract description 4
- 238000003801 milling Methods 0.000 abstract 1
- 230000000087 stabilizing effect Effects 0.000 abstract 1
- 101100298222 Caenorhabditis elegans pot-1 gene Proteins 0.000 description 4
- 230000003442 weekly effect Effects 0.000 description 3
- 241000209140 Triticum Species 0.000 description 2
- 235000021307 Triticum Nutrition 0.000 description 2
- 230000005540 biological transmission Effects 0.000 description 2
- 238000005516 engineering process Methods 0.000 description 2
- 238000011084 recovery Methods 0.000 description 2
- 230000009466 transformation Effects 0.000 description 2
- 230000009286 beneficial effect Effects 0.000 description 1
- 230000007547 defect Effects 0.000 description 1
- 238000010586 diagram Methods 0.000 description 1
- 238000000855 fermentation Methods 0.000 description 1
- 230000004151 fermentation Effects 0.000 description 1
- 238000002156 mixing Methods 0.000 description 1
- 238000002360 preparation method Methods 0.000 description 1
- 235000018102 proteins Nutrition 0.000 description 1
- 108090000623 proteins and genes Proteins 0.000 description 1
- 102000004169 proteins and genes Human genes 0.000 description 1
Classifications
-
- Y—GENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
- Y02—TECHNOLOGIES OR APPLICATIONS FOR MITIGATION OR ADAPTATION AGAINST CLIMATE CHANGE
- Y02E—REDUCTION OF GREENHOUSE GAS [GHG] EMISSIONS, RELATED TO ENERGY GENERATION, TRANSMISSION OR DISTRIBUTION
- Y02E50/00—Technologies for the production of fuel of non-fossil origin
- Y02E50/10—Biofuels, e.g. bio-diesel
Landscapes
- Polysaccharides And Polysaccharide Derivatives (AREA)
Abstract
The invention belongs to the technical field of flour milling, and particularly relates to a process and device for recovering gluten from starch slurry. A starch slurry filtering tank is additionally arranged in front of a feeding opening of a liquefaction tank in a gluten workshop; and the gluten in the starch slurry can be filtered through a two-stage filtering screen, and can be pumped into the liquefaction tank. The filtered gluten is recovered in time by a manual method according to the content of the gluten in the thick slurry, so that the amount of the gluten entering the liquefaction tank can be controlled, and furthermore, the purposes of stabilizing alcohol production, reducing production cost and improving economical benefits can be realized.
Description
Technical field
The invention belongs to flour processing technique field, be specially the technique and the equipment therefor that in a kind of powder slurry, reclaim glutelin.
Background technology
Gluten claims again active face strength flour, wheat gluten protein, is the native protein extracting from wheat (flour), is faint yellow.In the preparation technology of the ancient gastral cavity powder fermentation alcohol of use, Gluten workshop is carried out mixing starch slurry and is then passed through liquefied pot, liquefier, finally carries out saccharification.Gluten workshop is sent in the starch slurry between alcohol-fueled car and is contained a small amount of wet gluten at present, causes gluten recovery rate low; And gluten enters Alcohol Production system jams heat transmission equipment, impact is normally produced.
Summary of the invention
Object of the present invention is exactly that the technique and the equipment therefor that in a kind of powder slurry, reclaim glutelin are provided for the defect of above-mentioned existence.Before the liquefied pot charging aperture in Gluten workshop, increase starch slurry lautertuns, by 2 grades of screen packs, gluten in starch slurry is filtered out, and then squeeze in liquefied pot.By artificial means the gluten filtering out is reclaimed in time according to underflow gluten content, just can control the gluten content entering in liquefied pot, and then reach stable Alcohol Production, reduce production costs, the object of increasing economic efficiency.
The technique and the equipment therefor technical scheme that in a kind of powder slurry of the present invention, reclaim glutelin be, carries out double-filtration before starch slurry enters liquefied pot, gluten in starch slurry filtered out, and then squeeze in liquefied pot.
Before liquefied pot, be provided with lautertuns, in lautertuns, be movably installed with thick, thin double-filtration net.
Slightly, more than thin double-filtration net respectively has twice.
Coarse filtration net gap 2mm, thin screen pack gap 1mm.
On described screen pack, be provided with handle in the direction of lautertuns opening.
Beneficial effect of the present invention is: before the liquefied pot charging aperture in Gluten workshop, increase starch slurry lautertuns, by 2 grades of screen packs, gluten in starch slurry is filtered out, and then squeeze in liquefied pot.
1, a small amount of wet gluten that Gluten workshop is come to contain in starch slurry, filters out, and has improved gluten recovery rate;
2, gluten seldom enters Alcohol Production system, reduces and stops up heat transmission equipment number of times, reduces disorderly closedown, on the impact of producing;
3, gluten seldom enters Alcohol Production system, improves fermentation efficiency, enters to have improved ethanol production.
4. the handle on screen pack is convenient to change easily in time screen pack, has ensured the health of production system and has carried out smoothly.
In a word, technique of the present invention and device, reached stable Alcohol Production, reduce production costs, and the object of increasing economic efficiency.
brief description of the drawings:
Figure 1 shows that basic structure schematic diagram of the present invention;
Figure 2 shows that the structural representation of prior art.
In figure, 1. liquefied pot, 2. lautertuns, 3. coarse filtration net, 4. thin screen pack, 5. handle.
detailed description of the invention:
In order to understand better the present invention, describe technical scheme of the present invention in detail with instantiation below, but the present invention is not limited thereto.
The technique and the equipment therefor that in a kind of powder slurry of the present invention, reclaim glutelin carry out double-filtration before starch slurry enters liquefied pot 1, gluten in starch slurry is filtered out, and then squeeze in liquefied pot 1.
Before liquefied pot 1, be provided with lautertuns 2, in lautertuns 2, be movably installed with thick, thin double-filtration net.
Slightly, more than thin double-filtration net respectively has twice.
Coarse filtration net 3 gap 2mm, thin screen pack 4 gap 1mm.
On described screen pack, be provided with handle 5 in the direction of lautertuns 2 openings.
Embodiment 1
Before liquefied pot 1, be provided with lautertuns 2, in lautertuns 2, be movably installed with 2 road coarse filtration nets, the 2 thin screen packs in road; Coarse filtration net 3 gap 2mm, thin screen pack 4 gap 1mm.
On described screen pack, be provided with handle 5 in the direction of lautertuns 2 openings.
By artificial means the gluten filtering out is reclaimed in time according to underflow gluten content, just can control the gluten content entering in liquefied pot, and then reach stable Alcohol Production, reduce production costs, the object of increasing economic efficiency.
Before transformation: clear up weekly heat exchanger 2 times, each artificial 2 people, time 3h, with approximately 0.5 ton of steam, 200 yuan of expense meters, shuts down impact and produces 3h, and according to 2000 yuan/h, 6000 yuan of expense meters, amount to 12400 yuan;
After transformation: clear up weekly heat exchanger 1 time, each artificial 2 people, time 2h, with approximately 0.3 ton of steam, 150 yuan of expense meters, shuts down impact and produces 2h, and according to 2000 yuan/h, 4000 yuan of expense meters, amount to 4150 yuan; Reduce costs weekly 8250 yuan, monthly reduce by 3.3 ten thousand yuan, 0.4 ton of recyclable glutelin monthly in addition, is worth 3000 yuan, amounts to and monthly reduces costs 3.6 ten thousand yuan;
Transform 14 months, accumulative total reduces production costs approximately 50.4 ten thousand yuan.
Claims (1)
1. a technique that reclaims glutelin in powder slurry, is characterized in that, carries out double-filtration before starch slurry enters liquefied pot, gluten in starch slurry is filtered out, and then squeeze in liquefied pot;
In described powder slurry, reclaim the technique equipment therefor of glutelin, before liquefied pot charging aperture, be provided with lautertuns, in lautertuns, be movably installed with thick, thin double-filtration net, slightly, more than thin double-filtration net respectively has twice, coarse filtration net gap 2mm, thin screen pack gap 1mm, is provided with handle in the direction of lautertuns opening on described screen pack.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201210552527.6A CN102974146B (en) | 2012-12-19 | 2012-12-19 | Process and device for recovering gluten from starch slurry |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201210552527.6A CN102974146B (en) | 2012-12-19 | 2012-12-19 | Process and device for recovering gluten from starch slurry |
Publications (2)
| Publication Number | Publication Date |
|---|---|
| CN102974146A CN102974146A (en) | 2013-03-20 |
| CN102974146B true CN102974146B (en) | 2014-11-05 |
Family
ID=47848666
Family Applications (1)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN201210552527.6A Active CN102974146B (en) | 2012-12-19 | 2012-12-19 | Process and device for recovering gluten from starch slurry |
Country Status (1)
| Country | Link |
|---|---|
| CN (1) | CN102974146B (en) |
Families Citing this family (1)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN105981914A (en) * | 2015-02-09 | 2016-10-05 | 许兆明 | Production method and production device for vital wheat gluten and starch slurry of wheat |
Citations (4)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN201135107Y (en) * | 2007-10-16 | 2008-10-22 | 邢栋 | Gluten and starch separator |
| CN202020953U (en) * | 2011-03-15 | 2011-11-02 | 汪永辉 | Filter sieve |
| CN202036842U (en) * | 2011-03-19 | 2011-11-16 | 友邦（江苏）聚氨酯新材料有限公司 | Multistage filter |
| CN102640837A (en) * | 2012-05-11 | 2012-08-22 | 徐州澳凯小麦淀粉有限公司 | Continuous dough kneading wet gluten modern production process |
Family Cites Families (1)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| US6648978B2 (en) * | 2001-10-15 | 2003-11-18 | A. E. Staley Manufacturing Co. | Membrane filtration for thickening and starch washing in corn wet milling |
-
2012
- 2012-12-19 CN CN201210552527.6A patent/CN102974146B/en active Active
Patent Citations (4)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN201135107Y (en) * | 2007-10-16 | 2008-10-22 | 邢栋 | Gluten and starch separator |
| CN202020953U (en) * | 2011-03-15 | 2011-11-02 | 汪永辉 | Filter sieve |
| CN202036842U (en) * | 2011-03-19 | 2011-11-16 | 友邦（江苏）聚氨酯新材料有限公司 | Multistage filter |
| CN102640837A (en) * | 2012-05-11 | 2012-08-22 | 徐州澳凯小麦淀粉有限公司 | Continuous dough kneading wet gluten modern production process |
Also Published As
| Publication number | Publication date |
|---|---|
| CN102974146A (en) | 2013-03-20 |
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Legal Events
| Date | Code | Title | Description |
|---|---|---|---|
| C06 | Publication | ||
| PB01 | Publication | ||
| C10 | Entry into substantive examination | ||
| SE01 | Entry into force of request for substantive examination | ||
| ASS | Succession or assignment of patent right |
Owner name: BINZHOU ZHONGYU FOOD CO., LTD. Free format text: FORMER OWNER: BINZHOU TAIYU WHEAT INDUSTRY CO., LTD. Effective date: 20140926 |
|
| C41 | Transfer of patent application or patent right or utility model | ||
| C53 | Correction of patent of invention or patent application | ||
| CB03 | Change of inventor or designer information |
Inventor after: Zhang Zhiqiang Inventor after: Guo Liang Inventor after: Lv Minghai Inventor after: Cui Zhaohang Inventor before: Guo Liang Inventor before: Zhang Zhiqiang Inventor before: Lv Minghai Inventor before: Cui Zhaohang |
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| COR | Change of bibliographic data |
Free format text: CORRECT: ADDRESS; FROM: 256651 BINZHOU, SHANDONG PROVINCE TO: 256600 BINZHOU, SHANDONG PROVINCE Free format text: CORRECT: INVENTOR; FROM: GUO LIANG ZHANG ZHIQIANG LV MINGHAI CUI ZHAOHANG TO: ZHANG ZHIQIANG GUO LIANG LV MINGHAI CUI ZHAOHANG |
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| TA01 | Transfer of patent application right |
Effective date of registration: 20140926 Address after: 256600 No. five, No. 91, Indus Road, Binzhou Industrial Park, Shandong Applicant after: BINZHOU ZHONGYU FOOD Co.,Ltd. Address before: 256651, No. two, No. 68, Phoenix Road, foreshore, Binzhou, Shandong, Beizhen Applicant before: BINZHOU TAIYU WHEAT CO.,LTD. |
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| C14 | Grant of patent or utility model | ||
| GR01 | Patent grant | ||
| PE01 | Entry into force of the registration of the contract for pledge of patent right | ||
| PE01 | Entry into force of the registration of the contract for pledge of patent right |
Denomination of invention: The invention relates to a process for recovering gluten from powder and a device thereof Effective date of registration: 20211118 Granted publication date: 20141105 Pledgee: Binzhou Bincheng Branch of China Construction Bank Co.,Ltd. Pledgor: BINZHOU ZHONGYU FOOD Co.,Ltd. Registration number: Y2021370000141 |
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| PC01 | Cancellation of the registration of the contract for pledge of patent right | ||
| PC01 | Cancellation of the registration of the contract for pledge of patent right |
Date of cancellation: 20230117 Granted publication date: 20141105 Pledgee: Binzhou Bincheng Branch of China Construction Bank Co.,Ltd. Pledgor: BINZHOU ZHONGYU FOOD Co.,Ltd. Registration number: Y2021370000141 |