CN102965150A - Preparation method of water-soluble oil slurry antiscale - Google Patents
Preparation method of water-soluble oil slurry antiscale Download PDFInfo
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- CN102965150A CN102965150A CN2012105314398A CN201210531439A CN102965150A CN 102965150 A CN102965150 A CN 102965150A CN 2012105314398 A CN2012105314398 A CN 2012105314398A CN 201210531439 A CN201210531439 A CN 201210531439A CN 102965150 A CN102965150 A CN 102965150A
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- scale inhibitors
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Abstract
The invention discloses a preparation method of a water-soluble oil slurry antiscale. The method comprises the following steps: (1) generation of phosphate: pumping isopropyl alcohol into a reaction kettle, raising the temperature to 50-70 DEG C, then, slowly adding phosphorus pentoxide, raising the temperature to 110 DEG C or so, reacting for 4-5h, cooling to the temperature below 50 DEG C, and discharging materials for later use; and (2) compounding: pumping a solvent, ethanol, diethylene glycol, alkyl benzene sulfonic acid and the phosphate obtained in (1) into the reaction kettle in sequence, fully stirring, cooling to the temperature below 10 DEG C, slowly adding amine, stirring for 1h at 18-22 DEG C, discharging materials into a storage tank, and standing for one week to obtain the water-soluble oil slurry antiscale. The water-soluble oil slurry antiscale disclosed by the invention can be favorably diluted with water by a user, and is uniform in distribution and increased in flowability due to increase of the water content, so that the capacity of processing raw oil is improved, and the effects of scale dissolving, scale resisting and aggregation resisting are further enhanced; and the water-soluble oil slurry antiscale has the advantage of reduced production cost, compared with the oil-soluble antiscale.
Description
Technical field
The present invention relates to a kind of preparing technical field of Scale inhibitors, specifically a kind of preparation method of water-soluble slurry oil Scale inhibitors.
Background technology
In recent years, along with variation and the complete processing of catalytically cracked stock becomes dark, Fcc Slurry System equipment scaling, the coking imagination cause the slurry heat-exchanger Efficiency Decreasing, normal production and the long-term operation of device have been affected, and directly affect the safe operation of equipment, cause device to be forced to stop production when serious.
The different angles such as oil refining worker slave unit, technique, operation, the way of a series of solution scale problems has been proposed, as reduce fractionator bottom temperature, the minimizing residence time, raising slurry oil flow velocity, installation slurry oil strainer etc. and all obtained certain effect, but all exist certain limitation.At the micro-slurry oil Scale inhibitors of the middle adding that processes raw material, to suppress the formation of dirt.
In refining of petroleum and petrochemical process, oil product needs heating, cooling, cracking, separation to produce various petrochemicals.When liquid hydrocarbon with heat the hardware Surface Contact time, often have dirt to separate out, and adhere to equipment surface.In the oil refining process, equipment incrustation will cause plant energy consumption to increase.When the heat of loss can not replenish with additive method, product separation can be affected.Because incrustation increases the pressure of system, limited the treatment capacity of device simultaneously.In oils industry, the fouling meeting of vaporizer causes residual molten the increasing of crude oil, causes that easily evaporation " liquid flooding " heat energy consumption increases, and dregs of rice Residual oil increases, and reduces quality of crude oil.
Existing Scale inhibitors mostly is greatly oil soluble, and is dispersed and mobile bad often take diesel oil, kerosene, hydro carbons etc. as solvent, affected its scale inhibition effect, and cost is higher.Usually need to add very a large amount of Scale inhibitorss and just can reach corresponding scale inhibition effect.Scale inhibitors should have antioxidant property, in the presence of oxygen, be heated, the katalysis of light, metal, hydrocarbon key in the oil product is damaged, the terminating chain reaction makes it to form high polymer, stops the polymerization of hydrocarbon molecule, reduce the formation of organic deposition, to reach the purpose that stops organic deposition to generate.Scale inhibitors also should have good dispersing property, can stop the gatherings such as the catalyst fines that is suspended in the slurry oil, corrosion product, salt, increases and deposits with the restriction particle.Polar group in the Scale inhibitors can align in the metallic surface of equipment and pipeline, stops the deposition of dirt.
Summary of the invention
The object of the present invention is to provide a kind of preparation method of water-soluble slurry oil Scale inhibitors.
Purpose of the present invention can be achieved through the following technical solutions:
A kind of preparation method of water-soluble slurry oil Scale inhibitors is characterized in that comprising the steps:
(1) generation of phosphoric acid ester: with Virahol suction reactor, be warming up to 50-70 ℃, then slowly add Vanadium Pentoxide in FLAKES, be warming up to 110 ℃, reaction 4-5h is cooled to below 50 ℃, and blowing is for subsequent use;
(2) composite: the phosphoric acid ester that solvent, ethanol, glycol ether, alkyl benzene sulphonate (ABS) and step (1) are obtained is suction reactor successively in order, be cooled to after fully stirring and slowly add amine below 10 ℃, remain on 18-22 ℃ and stir 1h, blowing enters storage tank, leave standstill a week, namely obtain water-soluble slurry oil Scale inhibitors.
The weight ratio of Virahol and Vanadium Pentoxide in FLAKES is in the step of the present invention (1): 2-3.3:1.
The weight percent of batching is in the step of the present invention (2): organic acid 18-23%, amine 12-20%, ethanol 12-18%, glycol ether 8-12%, phosphoric acid ester 13-17%, solvent 20-30%.
Organic acid of the present invention is alkyl benzene sulphonate (ABS).
Amine of the present invention is quadrol.
Solvent of the present invention is deionized water.
Beneficial effect of the present invention: preparation method of the present invention is simple, generates phosphoric acid ester by Virahol and Vanadium Pentoxide in FLAKES reaction first, then utilizes phosphoric acid ester and solvent, organic acid, organic amine etc. to prepare according to a certain ratio water-soluble slurry oil Scale inhibitors.Contain the components such as dispersion agent, anti-poly-agent, scale-dissolving agent, oxidation inhibitor, stablizer in the present invention's batching, addition reduces 30-40% than conventional Scale inhibitors in high-temperature pipe; The present invention is the water-based Scale inhibitors, is conducive to client's thin up, because the water yield increases, is evenly distributed, and adds large fluidity, has improved the treatment capacity of stock oil, and molten dirt, anti-tartar, anti-poly-effect further increase; The water-soluble Scale inhibitors of the present invention is compared and oil-soluble scale inhibitor, saves production cost.
Embodiment
The invention will be further described below in conjunction with specific embodiment.
Embodiment 1
A kind of water-soluble slurry oil Scale inhibitors, production technique is: 1, the preparation of phosphoric acid ester: get 10.8kg Virahol suction reactor, be warming up to 50 ℃, then slowly add the 4.2kg Vanadium Pentoxide in FLAKES, be warming up to 110 ℃, reaction 4h is cooled to 46 ℃, and blowing is for subsequent use; 2, composite: the phosphoric acid ester that 25kg water, 15kg ethanol, 10kg glycol ether, 20kg alkyl benzene sulphonate (ABS) and step 1 are obtained is suction reactor successively in order, be cooled to 9 ℃ after fully stirring and slowly add the 15kg quadrol, remain on 18 ℃ and stir 1h, blowing enters storage tank, leave standstill a week, namely obtain water-soluble slurry oil Scale inhibitors.
Embodiment 2
A kind of water-soluble slurry oil Scale inhibitors, production technique is: 1, the preparation of phosphoric acid ester: get 10.9kg Virahol suction reactor, be warming up to 65 ℃, then slowly add the 3.6kg Vanadium Pentoxide in FLAKES, be warming up to 110 ℃, reaction 5h is cooled to 40 ℃, and blowing is for subsequent use; 2, composite: the phosphoric acid ester that 23.6kg water, 16.2kg ethanol, 10.5kg glycol ether, 21kg alkyl benzene sulphonate (ABS) and step 1 are obtained is suction reactor successively in order, be cooled to 8 ℃ after fully stirring and slowly add the 14.2kg quadrol, remain on 20 ℃ and stir 1h, blowing enters storage tank, leave standstill a week, namely obtain water-soluble slurry oil Scale inhibitors.
Embodiment 3
A kind of water-soluble slurry oil Scale inhibitors, production technique is: 1, the preparation of phosphoric acid ester: get 9.7kg Virahol suction reactor, be warming up to 55 ℃, then slowly add the 4.8kg Vanadium Pentoxide in FLAKES, be warming up to 110 ℃, reaction 5h is cooled to 38 ℃, and blowing is for subsequent use; 2, composite: the phosphoric acid ester that 24kg water, 14.5kg ethanol, 11kg glycol ether, 20kg alkyl benzene sulphonate (ABS) and step 1 are obtained is suction reactor successively in order, be cooled to 9 ℃ after fully stirring and slowly add the 16kg quadrol, remain on 19 ℃ and stir 1h, blowing enters storage tank, leave standstill a week, namely obtain water-soluble slurry oil Scale inhibitors.
Embodiment 4
A kind of water-soluble slurry oil Scale inhibitors, production technique is: 1, the preparation of phosphoric acid ester: get 12kg Virahol suction reactor, be warming up to 60 ℃, then slowly add the 4kg Vanadium Pentoxide in FLAKES, be warming up to 110 ℃, reaction 4h is cooled to 45 ℃, and blowing is for subsequent use; 2, composite: the phosphoric acid ester that 28kg water, 17kg ethanol, 8.5kg glycol ether, 18kg alkyl benzene sulphonate (ABS) and step 1 are obtained is suction reactor successively in order, be cooled to 8 ℃ after fully stirring and slowly add the 12.5kg quadrol, remain on 21 ℃ and stir 1h, blowing enters storage tank, leave standstill a week, namely obtain water-soluble slurry oil Scale inhibitors.
Embodiment 5
A kind of water-soluble slurry oil Scale inhibitors, production technique is: 1, the preparation of phosphoric acid ester: get 11.5kg Virahol suction reactor, be warming up to 70 ℃, then slowly add the 3.5kg Vanadium Pentoxide in FLAKES, be warming up to 110 ℃, reaction 5h is cooled to 35 ℃, and blowing is for subsequent use; 2, composite: the phosphoric acid ester that 23kg water, 12kg ethanol, 9.8kg glycol ether, 20.2kg alkyl benzene sulphonate (ABS) and step 1 are obtained is suction reactor successively in order, be cooled to 6 ℃ after fully stirring and slowly add the 20kg quadrol, remain on 22 ℃ and stir 1h, blowing enters storage tank, leave standstill a week, namely obtain water-soluble slurry oil Scale inhibitors.
Table 1 is the character of the water-soluble slurry oil Scale inhibitors that obtains of embodiment of the invention 1-5.
Table 2 is that the scale inhibition effect of water-soluble slurry oil Scale inhibitors of the present invention is measured.
Embodiment | Scale inhibition performance (%) |
1 | 79.5 |
2 | 77.7 |
3 | 78.2 |
4 | 82.4 |
5 | 80.6 |
The water-soluble slurry oil Scale inhibitors that is obtained the present invention's preparation by data in the table 2 has good scale inhibition effect.For different situations, can correspondingly increase and decrease usage quantity.
Product of the present invention is water-soluble, is conducive to as required thin up of user, and the diffustivity of slurry oil Scale inhibitors of the present invention in stock oil is good, is evenly distributed, owing to be water miscible, the good fluidity in stock oil has improved the treatment capacity of stock oil.
Claims (6)
1. the preparation method of a water-soluble slurry oil Scale inhibitors is characterized in that comprising the steps:
(1) generation of phosphoric acid ester: with Virahol suction reactor, be warming up to 50-70 ℃, then slowly add Vanadium Pentoxide in FLAKES, be warming up to 110 ℃, reaction 4-5h is cooled to below 50 ℃, and blowing is for subsequent use;
(2) composite: the phosphoric acid ester that solvent, ethanol, glycol ether, alkyl benzene sulphonate (ABS) and step (1) are obtained is suction reactor successively in order, be cooled to after fully stirring and slowly add amine below 10 ℃, remain on 18-22 ℃ and stir 1h, blowing enters storage tank, leave standstill a week, namely obtain water-soluble slurry oil Scale inhibitors.
2. preparation method according to claim 1 is characterized in that the weight ratio of the middle Virahol of step (1) and Vanadium Pentoxide in FLAKES is: 2-3.3:1.
3. preparation method according to claim 1 is characterized in that the weight percent of batching in the step (2) is: organic acid 18-23%, amine 12-20%, ethanol 12-18%, glycol ether 8-12%, phosphoric acid ester 13-17%, solvent 20-30%.
4. preparation method according to claim 1 is characterized in that described organic acid is alkyl benzene sulphonate (ABS).
5. preparation method according to claim 1 is characterized in that described amine is quadrol.
6. preparation method according to claim 1 is characterized in that described solvent is deionized water.
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Cited By (1)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
CN108865266A (en) * | 2018-05-30 | 2018-11-23 | 威海翔泽新材料科技有限公司 | A kind of preparation for catalytic cracking unit slurry fouling inhibitor |
Citations (5)
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US4024048A (en) * | 1975-01-07 | 1977-05-17 | Nalco Chemical Company | Organophosphorous antifoulants in hydrodesulfurization |
WO1998033869A1 (en) * | 1997-02-04 | 1998-08-06 | Betzdearborn Inc. | Methods for inhibiting high temperature corrosion |
US6852213B1 (en) * | 1999-09-15 | 2005-02-08 | Nalco Energy Services | Phosphorus-sulfur based antifoulants |
CN101250437A (en) * | 2008-03-28 | 2008-08-27 | 湖南长岭石化科技开发有限公司 | Coke inhibitor as well as preparation method and use thereof |
CN102344790A (en) * | 2010-12-13 | 2012-02-08 | 新疆德蓝股份有限公司 | Preparation of corrosion and scale inhibitor for oil field reinjection water |
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2012
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Patent Citations (5)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
US4024048A (en) * | 1975-01-07 | 1977-05-17 | Nalco Chemical Company | Organophosphorous antifoulants in hydrodesulfurization |
WO1998033869A1 (en) * | 1997-02-04 | 1998-08-06 | Betzdearborn Inc. | Methods for inhibiting high temperature corrosion |
US6852213B1 (en) * | 1999-09-15 | 2005-02-08 | Nalco Energy Services | Phosphorus-sulfur based antifoulants |
CN101250437A (en) * | 2008-03-28 | 2008-08-27 | 湖南长岭石化科技开发有限公司 | Coke inhibitor as well as preparation method and use thereof |
CN102344790A (en) * | 2010-12-13 | 2012-02-08 | 新疆德蓝股份有限公司 | Preparation of corrosion and scale inhibitor for oil field reinjection water |
Non-Patent Citations (1)
Title |
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Cited By (1)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
CN108865266A (en) * | 2018-05-30 | 2018-11-23 | 威海翔泽新材料科技有限公司 | A kind of preparation for catalytic cracking unit slurry fouling inhibitor |
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Application publication date: 20130313 |