CN102965066A - Adhesive for environment-friendly regeneration sponge and preparation method thereof - Google Patents

Adhesive for environment-friendly regeneration sponge and preparation method thereof Download PDF

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Publication number
CN102965066A
CN102965066A CN2012105098990A CN201210509899A CN102965066A CN 102965066 A CN102965066 A CN 102965066A CN 2012105098990 A CN2012105098990 A CN 2012105098990A CN 201210509899 A CN201210509899 A CN 201210509899A CN 102965066 A CN102965066 A CN 102965066A
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China
Prior art keywords
environmental friendly
sizing agent
friendly regenerated
regenerated sponge
polyethers
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Pending
Application number
CN2012105098990A
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Chinese (zh)
Inventor
李超群
朱琳
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Suzhou Inoac New Polymers Co Ltd
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Suzhou Inoac New Polymers Co Ltd
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Priority to CN2012105098990A priority Critical patent/CN102965066A/en
Publication of CN102965066A publication Critical patent/CN102965066A/en
Pending legal-status Critical Current

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Abstract

The invention provides an adhesive for environment-friendly regeneration sponge. The adhesive for environment-friendly regeneration sponge consists of the following components: 5-70% of polyether or polyester polyol, 5-70% of isocyanate, 5-20% of plasticizer, 0-5% of chain extender and 0.5-2% of catalyst. Organic solvent and toluene diisocyanate are not added in the adhesive for the environment-friendly regeneration sponge, so that the damage caused by high volatility of the organic solvent and the toluene diisocyanate is avoided. The adhesive for environment-friendly regeneration sponge is pollution-free and harmless to the human body, and is high in processing property with the adoption of the plasticizer.

Description

A kind of environmental friendly regenerated sponge sizing agent and preparation method thereof
Technical field
The present invention relates to the sizing agent field, be specifically related to a kind of renewable sponge sizing agent.
Background technology
The sponge in whole world every year be the polyurethanes amount of product throughput near 7,000,000 tons, this series products all a large amount of waste materials can occur after using with consumption in process of production; After surpassing working life, the polyurethanes product also can be scrapped because its performance significantly descends.For protection of the environment, all these waste materials must recycle and recycle effectively.Waste and old sponge made becomes renewable sponge, not only reduces production and product cost, raising material effective rate of utilization, satisfied again the requirement that prevents from polluting with protection of the environment simultaneously, so renewable sponge has become a kind of sponge treatment process of global general-use.Renewable sponge has been widely used in makes sofa, mattress, executive chair, sports equipment, such as products such as sponge mat, sponge body-building cushion, sponge mat proper, sponge automobile cushions.
When waste and old sponge is recycled and makes, usually to use renewable sponge glue, i.e. renewable sponge process for processing sizing agent.Have a large amount of poisonous organic solvent and stronger TDI(tolylene diisocyanates of volatility in traditional sizing agent), environment and HUMAN HEALTH are caused serious harm, so the appearance of sizing agent of a kind of environment-friendly type regeneration sponge of active demand.
Summary of the invention
The objective of the invention is for the problems referred to above, a kind of organic solvent and TDI of not adding is provided, to environment and body harmless's environmental friendly regenerated sponge sizing agent.
For achieving the above object, technical scheme provided by the invention is, a kind of environmental friendly regenerated sponge sizing agent is calculated by weight percentage, and described environmental friendly regenerated sponge is as follows with the prescription of sizing agent:
Polyethers or polyester polyol 5%-70%;
Isocyanic ester 5%-70%;
Softening agent 5%-20%;
Chainextender 0%-5%;
Catalyzer 0.5%-2%.
Preferably, described environmental friendly regenerated sponge is as follows with the prescription of sizing agent::
Polyethers or polyester polyol 20%-60%;
Isocyanic ester 20%-60%;
Softening agent 10%-15%;
Chainextender 0%-3%;
Catalyzer 0.5%-2%.
Preferably, described environmental friendly regenerated sponge is as follows with the prescription of sizing agent:
Polyethers or polyester polyol 30%-50%;
Isocyanic ester 30%-50%;
Softening agent 10%-15%;
Chainextender 0%-3%;
Catalyzer 0.5%-2%.
Preferably, described polyethers or polyester polyol are one or both and two or more combinations of polyethers or polyester diol, polyethers or polyester trivalent alcohol, polyethers or polyester tetravalent alcohol.Such as KGF-2000/KGF-2000MD, KGF-5020/330N, tetravalent alcohol 403, PBA-2000, industry glycerol etc.Every kind of polyester or polyether glycol have the characteristic of himself, and different polyvalent alcohols is regulated by different prescriptions according to its himself structure and performance, can adapt to the requirement of the physical and mechanical propertiess such as different hardness, density.
Preferably, described isocyanic ester is one or both and two or more combination of diphenylmethanediisocyanate (MDI), dicyclohexyl methane diisocyanate (HMDI), hexamethylene diisocyanate (HDI), isophorone diisocyanate (IPDI).
Preferably, described softening agent is one or both and two or more combination of phthalic ester, fatty group dibasic acid, phosphoric acid ester, epoxy compounds, Reoplex, benzene polyacid ester, chloro-plasticizer, alkyl sulfonic ester, polyol ester.Wherein, phthalic ester comprises DBP, DOP, DIDP; Fatty group dibasic acid comprises Octyl adipate (DOA), dioctyl sebacate (DOS); Phosphoric acid ester comprises Tritolyl Phosphate (TCP), phosphate toluene diphenyl ester (CDP); Epoxy compounds comprises epoxidised soybean oil, epoxyoleic acid butyl ester; Reoplex comprises the hexanodioic acid propanediol polyester; Benzene polyacid ester comprises 1,2,4-triisooctyl trimellitate; Chloro-plasticizer comprises clorafin, pentachloro-methyl stearate.Other softening agent also can be used.
Preferably, described chainextender is one or both and two or more combination of small molecules dibasic alcohol, diamine, thanomin.Wherein, the small molecules dibasic alcohol comprises butyleneglycol, ethylene glycol, propylene glycol; Diamine comprises quadrol, propylene diamine, hexanediamine; Thanomin comprises diethanolamine, trolamine.
Preferably, described catalyzer is one or both and two or more combination of organic tin, tertiary amines.Wherein, organic tin comprises DBTDL, stannous octoate; Tertiary amines comprises triethylenediamine, trolamine.
The present invention also provides the preparation method of a kind of environmental friendly regenerated sponge with sizing agent, and described environmental friendly regenerated sponge is as follows with the preparation process of environment-protective adhesive:
The first step, with polyethers or polyester polyol cooperate with softening agent complete after, add isocyanic ester and carry out polymerization.
Second step adds catalyzer and chainextender and mixes, and can obtain described environmental friendly regenerated sponge sizing agent.
Compared with prior art, the invention has the beneficial effects as follows: do not add organic solvent such as toluene, dimethylbenzene, acetone, butanone etc., and do not add high-volatile tolylene diisocyanate (TDI), thereby the harm of effectively avoiding organic solvent and TDI high volatile volatile to cause, environmentally safe, harmless to human body, environmental protection, and because added softening agent, processing performance in use is also fine.
Embodiment
Below in conjunction with specific embodiment, further set forth the present invention.Should be understood that these embodiment only to be used for explanation the present invention and be not used in and limit the scope of the invention.Should be understood that in addition after having read content of the present invention, those skilled in the art can make various changes or modifications the present invention, these equivalent form of values fall within the attached claims restricted portion of the application equally.
Embodiment 1,
Take by weighing raw material in following ratio:
KGF-2000MD 70%;
MDI 5%;
DBP 20%;
Thanomin 3%;
DBTDL 2%。
The first step, with KGF-2000MD cooperate with Plasticizer DBP complete after, add isocyanic ester MDI and carry out polymerization.
Second step adds catalyzer DBTDL and chainextender thanomin and mixes, and can obtain described environmental friendly regenerated sponge sizing agent.
Embodiment 2,
Take by weighing raw material in following ratio:
330N 5%;
HMDI 70%;
DOP 20%;
BDO 3%;
Stannous octoate 2%.
The first step, with polyether-tribasic alcohol 330N cooperate with plasticizer DOP complete after, add isocyanic ester HMDI and carry out polymerization.
Second step adds the inferior tin of octoate catalyst and chainextender BDO and mixes, and can obtain described environmental friendly regenerated sponge sizing agent.
Embodiment 3,
Take by weighing raw material in following ratio:
PBA-2000 20%;
HDI 60%;
DOA 15%;
EG 3%;
Triethylenediamine 2%.
The first step, with PBA-2000 cooperate with softening agent DOA complete after, add isocyanic ester HMDI and carry out polymerization.
Second step adds catalyzer triethylenediamine and chainextender EG and mixes, and can obtain described environmental friendly regenerated sponge sizing agent.
Embodiment 4,
Take by weighing raw material in following ratio:
PBA-2000 40%;
KGF-2000MD 20%
IPDI 20%;
DOS 15%;
BDO 3%;
Trolamine 2%.
The first step, with PBA-2000/KGF-2000MD cooperate with softening agent DOS complete after, add isocyanic ester IPDI and carry out polymerization.
Second step adds catalyzer trolamine and chainextender BDO and mixes, and can obtain described environmental friendly regenerated sponge sizing agent.
Embodiment 5,
Take by weighing raw material in following ratio:
PBA-2000 20%;
KGF-2000MD 30%
IPDI 30%;
DOA 15%;
Glycerine 3%;
DBTDL 2%。
The first step, with PBA-2000/KGF-2000MD cooperate with softening agent DOA complete after, add isocyanic ester IPDI and carry out polymerization.
Second step adds catalyzer DBTDL and chainextender glycerine and mixes, and can obtain described environmental friendly regenerated sponge sizing agent.
Embodiment 6,
Take by weighing raw material in following ratio:
403 10%;
KGF-5020 50%
IPDI and HDI 16%;
CDP 20%;
Quadrol 2%;
DBTDL 2%。
The first step, with 403/KGF-5020 cooperate with softening agent CDP complete after, add isocyanic ester IPDI and HDI and carry out polymerization.
Second step adds catalyzer DBTDL and chainextender quadrol and mixes, and can obtain described environmental friendly regenerated sponge sizing agent.
The present invention is arbitrary combination in following scope:
A kind of environmental friendly regenerated sponge sizing agent is calculated by weight percentage, and described environmental friendly regenerated sponge is as follows with the prescription of sizing agent:
Polyethers or polyester polyol 5%-70%;
Isocyanic ester 5%-70%;
Softening agent 5%-20%;
Chainextender 0%-5%;
Catalyzer 0.5%-2%.
The present invention does not add organic solvent and TDI(tolylene diisocyanate), thus the harm of avoiding organic solvent and TDI high volatile volatile to cause, environmentally safe, harmless to human body, environmental protection, and because added softening agent, processing performance in use is also fine.
More than be the description to the embodiment of the invention, by the above-mentioned explanation to the disclosed embodiments, make this area professional and technical personnel can realize or use the present invention.Multiple modification to these embodiment will be apparent concerning those skilled in the art, and General Principle as defined herein can in the situation that does not break away from the spirit or scope of the present invention, realize in other embodiments.Therefore, the present invention will can not be restricted to these embodiment shown in this article, but will meet the widest scope consistent with principle disclosed herein and features of novelty.

Claims (9)

1. an environmental friendly regenerated sponge sizing agent is characterized in that, calculates by weight percentage, and described environmental friendly regenerated sponge is as follows with the prescription of sizing agent:
Polyethers or polyester polyol 5%-70%;
Isocyanic ester 5%-70%;
Softening agent 5%-20%;
Chainextender 0%-5%;
Catalyzer 0.5%-2%.
2. environmental friendly regenerated sponge sizing agent as claimed in claim 1 is characterized in that, calculates by weight percentage, and described environmental friendly regenerated sponge is as follows with the prescription of sizing agent:
Polyethers or polyester polyol 20%-60%;
Isocyanic ester 20%-60%;
Softening agent 10%-15%;
Chainextender 0%-3%;
Catalyzer 0.5%-2%.
3. environmental friendly regenerated sponge sizing agent as claimed in claim 1 is characterized in that, calculates by weight percentage, and described environmental friendly regenerated sponge is as follows with the prescription of sizing agent:
Polyethers or polyester polyol 30%-50%;
Isocyanic ester 30%-50%;
Softening agent 10%-15%;
Chainextender 0%-3%;
Catalyzer 0.5%-2%.
4. such as the arbitrary described environmental friendly regenerated sponge sizing agent of claim 1 ~ 3, it is characterized in that described polyethers or polyester polyol are one or both and two or more combinations of polyethers or polyester diol, polyethers or polyester trivalent alcohol, polyethers or polyester tetravalent alcohol.
5. such as the arbitrary described environmental friendly regenerated sponge sizing agent of claim 1 ~ 3, it is characterized in that, described isocyanic ester is one or both and two or more combination of diphenylmethanediisocyanate, dicyclohexyl methane diisocyanate, hexamethylene diisocyanate, isophorone diisocyanate.
6. such as the arbitrary described environmental friendly regenerated sponge sizing agent of claim 1 ~ 3, it is characterized in that described softening agent is one or both and two or more combination of phthalic ester, fatty group dibasic acid, phosphoric acid ester, epoxy compounds, Reoplex, benzene polyacid ester, chloro-plasticizer, alkyl sulfonic ester, polyol ester.
7. such as the arbitrary described environmental friendly regenerated sponge sizing agent of claim 1 ~ 3, it is characterized in that described chainextender is one or both and two or more combination of small molecules dibasic alcohol, diamine, thanomin.
8. such as the arbitrary described environmental friendly regenerated sponge sizing agent of claim 1 ~ 3, it is characterized in that described catalyzer is one or both and two or more combination of organic tin, tertiary amines.
9. the preparation method of an environmental friendly regenerated sponge usefulness sizing agent is characterized in that, described environmental friendly regenerated sponge is as follows with the preparation process of environment-protective adhesive:
The first step, with polyethers or polyester polyol cooperate with softening agent complete after, add isocyanic ester and carry out polymerization;
Second step adds catalyzer and chainextender and mixes, and can obtain described environmental friendly regenerated sponge sizing agent.
CN2012105098990A 2012-12-04 2012-12-04 Adhesive for environment-friendly regeneration sponge and preparation method thereof Pending CN102965066A (en)

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Cited By (7)

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Publication number Priority date Publication date Assignee Title
CN104786887A (en) * 2015-04-30 2015-07-22 贾森 Manufacturing method for general automobile seat cushion
CN104786888A (en) * 2015-04-30 2015-07-22 贾森 Manufacturing process of vehicle seat cushion
CN104802685A (en) * 2015-04-30 2015-07-29 贾森 Formula of general automobile cushion
CN106479427A (en) * 2016-09-21 2017-03-08 浙江华峰新材料股份有限公司 Renewable sponge shoe pad polyurethane binder and preparation method thereof
CN108034367A (en) * 2017-12-07 2018-05-15 明光市永德包装有限公司 A kind of high tenacity corrugated case adhesive
CN109705796A (en) * 2019-01-09 2019-05-03 匠欣环保家居用品科技(浙江)有限公司 A kind of high fastness discards sponge adhesive and preparation method
CN112812728A (en) * 2021-02-05 2021-05-18 乐凯胶片股份有限公司 Polyurethane adhesive and preparation method and application thereof

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Cited By (7)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN104786887A (en) * 2015-04-30 2015-07-22 贾森 Manufacturing method for general automobile seat cushion
CN104786888A (en) * 2015-04-30 2015-07-22 贾森 Manufacturing process of vehicle seat cushion
CN104802685A (en) * 2015-04-30 2015-07-29 贾森 Formula of general automobile cushion
CN106479427A (en) * 2016-09-21 2017-03-08 浙江华峰新材料股份有限公司 Renewable sponge shoe pad polyurethane binder and preparation method thereof
CN108034367A (en) * 2017-12-07 2018-05-15 明光市永德包装有限公司 A kind of high tenacity corrugated case adhesive
CN109705796A (en) * 2019-01-09 2019-05-03 匠欣环保家居用品科技(浙江)有限公司 A kind of high fastness discards sponge adhesive and preparation method
CN112812728A (en) * 2021-02-05 2021-05-18 乐凯胶片股份有限公司 Polyurethane adhesive and preparation method and application thereof

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Application publication date: 20130313