CN102964804A - Method for manufacturing solar photovoltaic junction box - Google Patents
Method for manufacturing solar photovoltaic junction box Download PDFInfo
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- CN102964804A CN102964804A CN2012104753862A CN201210475386A CN102964804A CN 102964804 A CN102964804 A CN 102964804A CN 2012104753862 A CN2012104753862 A CN 2012104753862A CN 201210475386 A CN201210475386 A CN 201210475386A CN 102964804 A CN102964804 A CN 102964804A
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Abstract
The invention relates to a material for manufacturing a solar photovoltaic junction box. The material comprises the following components in percentage by weight: 25 to 30 percent of polyphenyl ether, 25 to 30 percent of nylon 66, 5 to 8 percent of glass fiber, 2.5 to 3.5 percent of a compatilizer, 3 to 4.5 percent of a toughening agent, 1 to 1.5 percent of an auxiliary agent, and 25 to 30 percent of a packing material which is a mixture of silicon carbide and aluminum oxide.
Description
Technical field
The invention belongs to polymeric material field, refer to especially a kind of for the manufacture of the photovoltaic joint-box compound.
Background technology
Existing solar photovoltaic assembly terminal box includes the electric elements in terminal block housings, cable, cable connector and the box.Electric elements in the box body have consisted essentially of the electronic components such as diode, and the environment for use of terminal box is outdoor, and the function that this just requires terminal box will have waterproof, protection against the tide and dispel the heat is to avoid causing the damage of the electric elements in the terminal box.
In order to guarantee the heat sinking function of terminal box, there is technology to propose at junction box body scatterer to be set, it is that the use of scatterer has increased the production cost of terminal box that there is defective in this technical scheme, and is unfavorable for insulation.Also technology proposes, and uses the bilayer structure of metal shell structure, and between two-layer housing vent passages is set.Adopt the design of metal shell and vent passages, although can improve to a certain extent radiating effect, metal heat absorption capacity in the sun can be offset the heat-sinking capability of metal.And can't accomplish completely waterproof and protection against the tide in junction box body Pi ventilation hole design, the life-span of the electric elements in the butted line box is influential.
Summary of the invention
The purpose of this invention is to provide a kind of material for the manufacture of the photovoltaic terminal box, described material can when guaranteeing insulation, have good heat dispersion.Therefore, do not need to provide separately heat abstractor and vent passages and effectively waterproof and protection against the tide for terminal box.
The present invention is achieved by the following technical solutions:
A kind of manufacturing photovoltaic joint-box compound, its composition includes the polyphenylene oxide of 25-30% by weight percentage, the nylon 66 of 25-30%, the glass fibre of 5-8%, the compatilizer of 2.5-3.5%, the toughner of 3-4.5%, the auxiliary agent of 1-1.5%, the filler of 25-30%; Described filler is the mixture of silicon carbide and aluminum oxide; The particle of described silicon carbide and aluminum oxide is mixing of nano particle and micron particle.
Described aluminum oxide accounts for the weight percent 13-40% of filler.
Described auxiliary agent comprises oxidation inhibitor, lubricant and thermo-stabilizer.
The weight ratio of described oxidation inhibitor, lubricant and thermo-stabilizer is 1: 1: 2.
Compatilizer is selected from the PPO-g-MAH that percentage of grafting is 0.8-1.5%, and the polyphenylene oxide grafted maleic anhydride by adding compatilizer, has strengthened the interface compatibility of polyphenylene oxide and nylon 66, realizes the even mixing of each component in the synthetic plastics.
Toughner is selected from the SEBS-g-MAH that percentage of grafting is 0.8-1.5%, and the SEBS grafted maleic anhydride has improved toughness and over-all properties by doping plasticizing agent in synthetic plastics.
The beneficial effect that the present invention compares with prior art is:
By in plastics, adding silicon carbide and the aluminum oxide with good heat conductive performance, effectively realized radiating effect; And this material has good insulating property.
Embodiment
Describe by the following examples technical scheme of the present invention in detail, following embodiment only can be used for the present invention being described and can not being interpreted as to be limitation of the present invention.
A kind of manufacturing photovoltaic joint-box compound, its composition includes the polyphenylene oxide of 25-30% by weight percentage, the nylon 66 of 25-30%, the glass fibre of 5-8%, the compatilizer of 2.5-3.5%, the toughner of 3-4.5%, the auxiliary agent of 1-1.5%, the filler of 25-30%; Described filler is the mixture of silicon carbide and aluminum oxide; The particle of described silicon carbide and aluminum oxide is mixing of nano particle and micron particle.
Described aluminum oxide accounts for the weight percent 13-40% of filler.
Described auxiliary agent comprises oxidation inhibitor, lubricant and thermo-stabilizer.
The weight ratio of described oxidation inhibitor, lubricant and thermo-stabilizer is 1: 1: 2.
Compatilizer is selected from the PPO-g-MAH that percentage of grafting is 0.8-1.5%, and the polyphenylene oxide grafted maleic anhydride by adding compatilizer, has strengthened the interface compatibility of polyphenylene oxide and nylon 66, realizes the even mixing of each component in the synthetic plastics.
Toughner is selected from the SEBS-g-MAH that percentage of grafting is 0.8-1.5%, and the SEBS grafted maleic anhydride has improved toughness and over-all properties by doping plasticizing agent in synthetic plastics.
A kind of preparation method who makes the photovoltaic joint-box compound may further comprise the steps:
At first, its composition includes by weight percentage, the polyphenylene oxide of 25-30%, and the nylon 66 of 25-30%, the compatilizer of 2.5-3.5%, the toughner of 3-4.5%, the auxiliary agent of 1-1.5%, the filler of 25-30% makes mixture;
Secondly, under 230 1 250 ℃ of conditions of temperature, be that the screw extrusion press skill of 25-40 go out process with length-to-diameter ratio with this mixture, to extrude in the treatment step at this, the adding weight percentage is the glass fibre of 5-8%.
In the present invention, described polyphenylene oxide chemical name is called for short PPO for poly-2,6-dimethyl-Isosorbide-5-Nitrae-phenylate; The chemical name of described nylon 66 is called for short PA66 for poly-adipoyl diamines.
Compatilizer is selected from the PPO-g-MAH that percentage of grafting is 0.8-1.5%, and the polyphenylene oxide grafted maleic anhydride by adding compatilizer, has strengthened the consistency of each component in the synthetic plastics, realizes evenly mixing.
Toughner is selected from the SEBS-g-MAH that percentage of grafting is 0.8-1.5%, and the SEBS grafted maleic anhydride has improved toughness and over-all properties by doping plasticizing agent in synthetic plastics.
Oxidation inhibitor is selected from triglycol two-3-(the 3-tertiary butyl-4 hydroxy-5-methyl base phenyl) fine, four [methyl-β-(3 of propylene, 5-di-t-butyl-4 hydroxy phenyl) propionic ester] one or more combinations in pentaerythritol ester, three (2, the 4-di-tert-butylphenol) phosphorous acid ester.
Lubricant is selected from one or both combinations in tetramethylolmethane stearate or the two stearic amides of ethyl.
Thermo-stabilizer is selected from one or both combinations in zinc oxide or the zinc sulphide.
Preparation method in various embodiments of the present invention is identical, the composition that different only is among each embodiment.
Embodiment 1
A kind of manufacturing photovoltaic joint-box compound, its composition includes by weight percentage, 30% polyphenylene oxide, the glass fibre of 25% nylon 66,8%, 2.5% compatilizer, 3% toughner, 1.5% auxiliary agent, 30% filler; Described filler is the mixture of silicon carbide and aluminum oxide; Described aluminum oxide accounts for the weight percent 15% of filler; Described auxiliary agent comprises oxidation inhibitor, lubricant and thermo-stabilizer.The weight ratio of described oxidation inhibitor, lubricant and thermo-stabilizer is 1: 1: 2.
Embodiment 2
A kind of manufacturing photovoltaic joint-box compound, its composition includes by weight percentage, 25% polyphenylene oxide, the glass fibre of 30% nylon 66,8%, 2.5% compatilizer, 3% toughner, 1.5% auxiliary agent, 30% filler; Described filler is the mixture of silicon carbide and aluminum oxide; Described aluminum oxide accounts for the weight percent 20% of filler; Described auxiliary agent comprises oxidation inhibitor, lubricant and thermo-stabilizer.The weight ratio of described oxidation inhibitor, lubricant and thermo-stabilizer is 1: 1: 2.
Embodiment 3
A kind of manufacturing photovoltaic joint-box compound, its composition includes by weight percentage, 30% polyphenylene oxide, the glass fibre of 30% nylon 66,8%, 2.5% compatilizer, 3% toughner, 1.5% auxiliary agent, 25% filler; Described filler is the mixture of silicon carbide and aluminum oxide; Described aluminum oxide accounts for the weight percent 15% of filler; Described auxiliary agent comprises oxidation inhibitor, lubricant and thermo-stabilizer.The weight ratio of described oxidation inhibitor, lubricant and thermo-stabilizer is 1: 1: 2.
Embodiment 4
A kind of manufacturing photovoltaic joint-box compound, its composition includes by weight percentage, 28% polyphenylene oxide, the glass fibre of 28% nylon 66,5%, 3.5% compatilizer, 4.5% toughner, 1.0% auxiliary agent, 30% filler; Described filler is the mixture of silicon carbide and aluminum oxide; Described aluminum oxide accounts for the weight percent 15% of filler; Described auxiliary agent comprises oxidation inhibitor, lubricant and thermo-stabilizer.The weight ratio of described oxidation inhibitor, lubricant and thermo-stabilizer is 1: 1: 2.
Embodiment 5
A kind of manufacturing photovoltaic joint-box compound, its composition includes by weight percentage, 28% polyphenylene oxide, the glass fibre of 28% nylon 66,8%, 3% compatilizer, 4% toughner, 1.5% auxiliary agent, 27.5% filler; Described filler is the mixture of silicon carbide and aluminum oxide; Described aluminum oxide accounts for the weight percent 15% of filler; Described auxiliary agent comprises oxidation inhibitor, lubricant and thermo-stabilizer.The weight ratio of described oxidation inhibitor, lubricant and thermo-stabilizer is 1: 1: 2.
Claims (6)
1. make the photovoltaic joint-box compound for one kind, it is characterized in that: its composition includes the polyphenylene oxide of 25-30% by weight percentage, the nylon 66 of 25-30%, the glass fibre of 5-8%, the compatilizer of 2.5-3.5%, the toughner of 3-4.5%, the auxiliary agent of 1-1.5%, the filler of 25-30%; Described filler is the mixture of silicon carbide and aluminum oxide.
2. manufacturing photovoltaic joint-box compound according to claim 1, it is characterized in that: described aluminum oxide accounts for the weight percent 13-40% of filler.
3. manufacturing photovoltaic joint-box compound according to claim 1, it is characterized in that: described auxiliary agent comprises oxidation inhibitor, lubricant and thermo-stabilizer.
4. manufacturing photovoltaic joint-box compound according to claim 3, it is characterized in that: the weight ratio of described oxidation inhibitor, lubricant and thermo-stabilizer is 1: 1: 2.
5. manufacturing photovoltaic joint-box compound according to claim 1, it is characterized in that: compatilizer is selected from the PPO-g-MAH that percentage of grafting is 0.8-1.5%, the polyphenylene oxide grafted maleic anhydride, by adding compatilizer, strengthen the interface compatibility of polyphenylene oxide and nylon 66, realized the even mixing of each component in the synthetic plastics.
6. manufacturing photovoltaic joint-box compound according to claim 1, it is characterized in that: toughner is selected from the SEBS-g-MAH that percentage of grafting is 0.8-1.5%, the SEBS grafted maleic anhydride has improved toughness and over-all properties by doping plasticizing agent in synthetic plastics.
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CN2012104753862A CN102964804A (en) | 2012-11-19 | 2012-11-19 | Method for manufacturing solar photovoltaic junction box |
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Cited By (1)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
CN110452519A (en) * | 2019-08-01 | 2019-11-15 | 宝应县嘉永电器有限公司 | A kind of environment friendly flame-retardant photovoltaic junction box material and preparation method thereof |
Citations (2)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
EP0682084A2 (en) * | 1994-05-13 | 1995-11-15 | Sumitomo Chemical Company, Limited | Thermoplastic resin composition |
CN101875776A (en) * | 2010-03-31 | 2010-11-03 | 深圳市科聚新材料有限公司 | High-strength PPO/PA66 alloy material and preparation method thereof |
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- 2012-11-19 CN CN2012104753862A patent/CN102964804A/en active Pending
Patent Citations (2)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
EP0682084A2 (en) * | 1994-05-13 | 1995-11-15 | Sumitomo Chemical Company, Limited | Thermoplastic resin composition |
CN101875776A (en) * | 2010-03-31 | 2010-11-03 | 深圳市科聚新材料有限公司 | High-strength PPO/PA66 alloy material and preparation method thereof |
Cited By (1)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
CN110452519A (en) * | 2019-08-01 | 2019-11-15 | 宝应县嘉永电器有限公司 | A kind of environment friendly flame-retardant photovoltaic junction box material and preparation method thereof |
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Application publication date: 20130313 |