Summary of the invention
The object of this invention is to provide a kind of nano ceric oxide impact modified acrylic ester family macromolecule polymkeric substance, as PVC auxiliary agent, cost is low, and graininess good fluidity, and the PVC section bar erosion-resisting characteristics of preparing is thus high; And a kind of its preparation method is provided, preparation method is simple, easy to implement.
Nano ceric oxide impact modified acrylic ester family macromolecule polymkeric substance provided by the invention, in polymerization single polymerization monomer polymerization process, adds nano ceric oxide and makes, wherein: polymerization single polymerization monomer is methyl methacrylate and butyl acrylate.
Wherein:
The weight ratio of methyl methacrylate and butyl acrylate is 1:0 ~ 3.
The particle diameter of nano ceric oxide is 20 ~ 100nm preferably.Nano ceric oxide consumption is 0.5 ~ 5% of polymerization single polymerization monomer gross weight.Nano ceric oxide can be dispersed in polymkeric substance, presents small-size effect and surface effects, plays enhancing toughening effect, improves the shock resistance of polymkeric substance, and the PVC section bar erosion-resisting characteristics of preparing is thus high.
The preparation method of nano ceric oxide impact modified acrylic ester family macromolecule polymkeric substance provided by the invention, comprises the following steps:
(1) in reactor, add water, open and stir, add emulsifying agent, polymerization single polymerization monomer, open heating, when reactor temperature reaches 65 ~ 68 ℃, add initiator, reaction;
(2) when reactor temperature starts to rise, open temperature lowering water cooling, when temperature rises to summit and starts to decline, in still, add nano ceric oxide;
(3) when temperature continues to drop to 60 ~ 65 ℃, close temperature lowering water, when temperature in the kettle drops to 45 ~ 48 ℃ naturally, blowing, dry, obtain powdery product.
Wherein:
In order to regulate better temperature and to make reaction more stable, polymerization single polymerization monomer described in step (1) divides two sections or multistage to add, and minutes two sections add fashionablely, and one section is 30 ~ 50:50 ~ 70 with the weight ratio of two sections, one section adds with emulsifying agent simultaneously, and two sections add with nano ceric oxide simultaneously.
In step (1), mixing speed is 60 ~ 75 revs/min.
In step (1), emulsifying agent is sodium laurylsulfonate, sodium lauryl sulphate, Sodium dodecylbenzene sulfonate or OP-10, and emulsifier is 0.1 ~ 3.6% of polymerization single polymerization monomer gross weight.
In step (1), initiator is Sodium Persulfate or ammonium persulphate, and initiator amount is 0.05 ~ 0.5% of polymerization single polymerization monomer gross weight.
The consumption of the middle water of step (1) is 1.3 ~ 1.6 times of polymerization single polymerization monomer gross weight.
Compared with prior art, the present invention has the following advantages:
(1) adopt nano ceric oxide impact modified acrylic ester family macromolecule polymkeric substance, it is processed-type esters of acrylic acid linear polymeric polymkeric substance, this acrylic polymer cost is low, and graininess good fluidity, and the PVC section bar erosion-resisting characteristics of preparing is thus high.
(2) preparation method of the present invention is simple, easy to implement.
Embodiment
Below in conjunction with embodiment, the present invention will be further described.
Embodiment 1
Raw material: 1500 kilograms of softening waters, 1000 kilograms of the polymeric monomer composites that 600 kilograms of methyl methacrylates and 400 kilograms of butyl acrylates are uniformly mixed into, 1 kilogram of Sodium Persulfate, 15 kilograms of sodium laurylsulfonates, 5 kilograms of nano ceric oxides (particle diameter is 20 ± 5nm).
Preparation method: to the softening water that adds set amount in glassed steel reaction vessels, open and stir, 75 revs/min of mixing speed, add emulsifying agent, 480 kilograms of polymeric monomer composites, capping still, opens heating, when reactor temperature reaches 65 ℃, add initiator, carry out one section of reaction.When reactor temperature rises, in reactor, polyreaction starts, and now opens temperature lowering water cooling.When temperature rises to approximately 78 ℃, no longer rise, and while starting to drop to 70 ℃, in still, add nano ceric oxide and 520 kilograms of two sections of monomer compositions, carry out second-stage reaction, in reaction, temperature is controlled at below 80 ℃.Reacted rear temperature and declined, when dropping to 63 ℃, closed temperature lowering water, when temperature in the kettle drops to 45 ℃ naturally, blowing, is dried and becomes pulverous nano ceric oxide impact modified acrylic ester family macromolecule polymer A.Take chloroform as solvent, at 25 ± 0.1 ℃ of temperature, measure, find that its limiting viscosity is 11.6, hereinafter to be referred as modifier A.
Embodiment 2
Raw material: 1500 kilograms of softening waters, 600 kilograms of methyl methacrylates, 400 kilograms of butyl acrylates, 0.5 kilogram of ammonium persulphate, 15 kilograms of sodium lauryl sulphate, 10 kilograms of nano ceric oxides (particle diameter is 30 ± 5nm).
Preparation method: to the softening water that adds set amount in glassed steel reaction vessels, open and stir, 60 revs/min of mixing speed, add emulsifying agent, 700 kilograms of polymeric monomer composites, capping still, opens heating, when reactor temperature reaches 66 ℃, add initiator, carry out one section of reaction.When reactor temperature rises, in reactor, polyreaction starts, and now opens temperature lowering water cooling.When temperature rises to approximately 77 ℃, no longer rise, and while starting to drop to 70 ℃, in still, add nano ceric oxide and 300 kilograms of two sections of monomer compositions, carry out second-stage reaction, in reaction, temperature is controlled at below 80 ℃.Reacted rear temperature and declined, when dropping to 65 ℃, closed temperature lowering water, when temperature in the kettle drops to 48 ℃ naturally, blowing, is dried and becomes pulverous nano ceric oxide impact modified acrylic ester family macromolecule polymer B.Take chloroform as solvent, at 25 ± 0.1 ℃ of temperature, measure, find that its limiting viscosity is 11.1, hereinafter to be referred as properties-correcting agent B.
Embodiment 3
Raw material: 1600 kilograms of softening waters, 600 kilograms of methyl methacrylates, 400 kilograms of butyl acrylates, 5 kilograms of Sodium Persulfates, 15 kilograms of Sodium dodecylbenzene sulfonatees, 20 kilograms of nano ceric oxides (particle diameter is 50 ± 5nm).
Preparation method: to the softening water that adds set amount in glassed steel reaction vessels, open and stir, 68 revs/min of mixing speed, add emulsifying agent, 300 kilograms of polymeric monomer composites, capping still, opens heating, when reactor temperature reaches 68 ℃, add initiator, carry out one section of reaction.When reactor temperature rises, in reactor, polyreaction starts, and now opens temperature lowering water cooling.When temperature rises to approximately 78 ℃, no longer rise, and while starting to drop to 70 ℃, in still, add nano ceric oxide and 700 kilograms of two sections of monomer compositions, carry out second-stage reaction, in reaction, temperature is controlled at below 80 ℃.Reacted rear temperature and declined, when dropping to 60 ℃, closed temperature lowering water, when temperature in the kettle drops to 46 ℃ naturally, blowing, is dried and becomes pulverous nano ceric oxide impact modified acrylic ester family macromolecule polymkeric substance C.Take chloroform as solvent, at 25 ± 0.1 ℃ of temperature, measure, find that its limiting viscosity is 10.8, hereinafter to be referred as properties-correcting agent C.
Embodiment 4
Raw material: 1300 kilograms of softening waters, 600 kilograms of methyl methacrylates, 400 kilograms of butyl acrylates, 1 kilogram of Sodium Persulfate, 1 kilogram of OP-10,30 kilograms of nano ceric oxides (particle diameter is 80 ± 5nm).
Embodiment 4 preparation methods, as embodiment 1, obtain nano ceric oxide impact modified acrylic ester family macromolecule polymkeric substance D, take chloroform as solvent, at 25 ± 0.1 ℃ of temperature, measure, and find that its limiting viscosity is 10.4, hereinafter to be referred as properties-correcting agent D.
Embodiment 5
Raw material: 1500 kilograms of softening waters, 1000 kilograms of methyl methacrylates, 2 kilograms of Sodium Persulfates, 5 kilograms of sodium lauryl sulphate, 40 kilograms of nano ceric oxides (particle diameter is 100 ± 5nm).
Embodiment 5 preparation methods, as embodiment 1, obtain nano ceric oxide impact modified acrylic ester family macromolecule polymkeric substance E, take chloroform as solvent, at 25 ± 0.1 ℃ of temperature, measure, and find that its limiting viscosity is 10.0, hereinafter to be referred as properties-correcting agent E.
Embodiment 6
Raw material: 1500 kilograms of softening waters, 250 kilograms of methyl methacrylates, 750 kilograms of butyl acrylates, 3 kilograms of Sodium Persulfates, 36 kilograms of Sodium dodecylbenzene sulfonatees, 50 kilograms of nano ceric oxides (particle diameter is 50 ± 5nm).
Embodiment 6 preparation methods, as embodiment 1, obtain nano ceric oxide impact modified acrylic ester family macromolecule polymkeric substance F, take chloroform as solvent, at 25 ± 0.1 ℃ of temperature, measure, and find that its limiting viscosity is 9.6, hereinafter to be referred as properties-correcting agent F.
Comparative example 1
Raw material: 1500 kilograms of softening waters, 600 kilograms of methyl methacrylates, 400 kilograms of butyl acrylates, 1 kilogram of Sodium Persulfate, 15 kilograms of sodium laurylsulfonates.
In comparative example 1 preparation method, except plus nano cerium dioxide not, all the other,, as embodiment 1, obtain modification acrylate family macromolecule polymkeric substance M, take chloroform as solvent, at 25 ± 0.1 ℃ of temperature, measure, find that its limiting viscosity is 9.1, hereinafter to be referred as properties-correcting agent M.
Experimental result is as follows:
Embodiment 1 ~ 6 and comparative example 1 are carried out to performance index detect and Cost Evaluation is as shown in table 1 below, wherein cost keeping is according to the market value of in late October, 2012.
Table 1 polymer performance index and cost table
Note: ★ more multilist shows that graininess mobility is better.
2, the mensuration of PVC goods erosion-resisting characteristics:
Base material formulation is as follows, and Ge Zu unit is kg:
Get 1kg modifier A and join in above base material formulation, make test material 1.;
Get 2kg modifier A and join in above base material formulation, make test material 2.;
Get 5kg modifier A and join in above base material formulation, make test material 3.;
Get 1kg properties-correcting agent M and join in above base material formulation, make test material I;
Get 2kg properties-correcting agent M and join in above base material formulation, make test material II;
Get 5kg properties-correcting agent M and join in above base material formulation, make test material III.
Above-mentioned each component is joined in high-speed mixer, open and stir, when temperature is elevated to 110 ℃, cooling blowing, when temperature is reduced to room temperature, is placed on double roller plastic-making device, at 190 ℃, open refining 4 minutes, pull into sheet material, then by the thickness requirement of test, at vulcanizing press, at 190 ℃, under the condition of 15MPa, compacting in flakes, obtain PVC sheet 1. ~ 3. with PVC sheet I ~ III, according to the requirement of GB/T1403, test its simple beam impact strength, result is as shown in table 2 below:
The shock strength table of the PVC sheet that table 2 is prepared
? |
PVC sheet 1. |
PVC sheet 2. |
PVC sheet 3. |
-10 ℃ of single notched Izod impact strength (KJ/m
2)
|
4.67 |
4.93 |
6.25 |
? |
PVC sheet I |
PVC sheet II |
PVC sheet III |
-10 ℃ of single notched Izod impact strength (KJ/m
2)
|
3.48 |
3.91 |
4.72 |
From table 2 data analysis, the PVC section bar erosion-resisting characteristics that adopts nano ceric oxide impact modified acrylic ester family macromolecule polymkeric substance to prepare is obviously better than the PVC section bar of preparing with common properties-correcting agent.And under the similar condition of erosion-resisting characteristics, the polymkeric substance cost that this method is used.